‘DISIGN BASIS REPORT (STRUCTURAL) 1017 THORN SOOATTOH ORR Ravilon 6 1.0.0 GENERAL 4.0.1 This document covers basis for analysis and design of structure supporting of Boller, Bunker, Airheater, Economizer, Stripper cooler, Feeders, and Starwel, ‘The bolersructure shall be braced with necossary vertical and horizontal bracing fom top to bottom depending on feasiblity of providing the same. Coluryn bases are pinned {or structures. Two stalreases ae proviged left & ight side of baller 1.0.2. CODES & STANDARDS FOR DESIGN ‘coves ‘SPECIFICATION | REMARK TS WOES | Code of Practice for| Design Code. General Construction tn Stee, EZ ac 1997 ‘Unorm —Bullding |For seismic” parameters and calclations {code Volume Il | related to selsmic Sas ‘Code of Practice for [Design Loads Le. Valuas of Dead Loads, Design Loeds | Live. Toads 8 Wind loads are. taken, (erner ‘than | Supporting Codes for 1 800-1988. Earthquake) Si7e itera for Design of steel Bins for Storage of Bulk materials 156530 Code of Practice for ‘design ‘and construction of ‘Steel Chir 15 1895-2002 | Crtera Tor | Coefficients for Calculation of Selamic Eorthauake {oads. are taken. Te is ‘Supporting Resistance. Design | Document for 15800-1984. of Stuctre, 1.0.3. MATERIALS OF CONSTRUCTION CODES SPECIFICATION 1S 806 Code of Practice Tor we of Steel Tubes in Balding Constroction 15 2062, Steel for General siructural PuOse, 181239 ‘Specifications for Mid Steel Tubes. si70 ‘Steel plats, Tubes, Sips and Flats For General Engineering Purpose. Sa ‘Galvanized Steel Sheet Po|SET M/s BAO AECTRIG COWPANY, HONDURAS Service :2x 142 Pr, Single bum, Water Tube CFEC Boller. Preporedby Roviewod by. Rppoved by: PRARIFICK, (CieNTIALM. SINIKUMARGUETADESIGN BASIS REPORT (STRUCTURAL) Sheet 2017 Tagee DOC NO, | BORER 061000 DERG) Revlon: 08 10.4 10s 10.6 1.0.7 108 1.0.9 BOILER FURNACE Boller Furnace, Roof panel, refractory above It and super heater cols et, are supported {through slings’ on beams with top Supported. These beams are placed above columns lth rocker arrangement to provide pinned effect. STEAM DRUM. ‘Steam drum is supported through U rods at Approx T.0.S EL. +43.65 M. AIR HEATER ‘Air heater 1 to Air Heater V including duct are supported at 6.25 M Alr heater tube sheets will rest freely on the structural beams and allowed to expand freely. Hopper Below Alrheaters are supported st +.25 ECONOMISER Economizer, Super Heater and Convection cage along with casing and insulation unt Is ‘Supported through sings at top at Approx EL+43.65 M level BUNKERS 2 No, of Fuel Bunker of capacity 240 m? each will be provided, unit welght of coal Considered as 850ka/rm*™ structural design, 1 No of Bed materi slo of capacity 25 m" re provided and 1 No of Ume stone bunker (Load call) of capacty 120 mare provided, Screw conveyors and Drag chain Feeder unit are considered at#17.7 M for Coa, Lime stone and Bed material. ‘STAIR WELL All platforms, Handrails, Gratings, Step treads and kick plates are considered as Speaiied in Contract Spec. 1.0.10 PLATFORMS. Platform is of minimum 900 mm width having minimum headroom above the top of the platform as 2200 mmm. Platform designed for Lve Load of 500 kg/m*. Al rid Bears Secandary beams are modeled in STAAD Pro VBi and dead losd due to the above. ‘embers i already considered in DL (slf weight). 1.0.12 HAND RAILS Handeails are having top rat 32 NB(M), knee rail 32 NB(M) and vertical post 32 NB(M) tube as per IS 1239. Spacing of vertical post shall not exceed 1.5 m. Helght of handrail 1S 1.0m with Knee rall at mid height. For platforms and landings toe guard of 100 x'5 ‘im is considered, All handrail components shall be het dip galvanized ojach Ws BIRO ELECTRIC COMPANY, HONDURAS Senice :2x 142 TPH, Sig Crum Water Tube CFBC Soler. Propared by: PRARTHICK Approved by SINILKUWARGUPTADest BASS REPORT ERUCPIRAL ‘gee BOC NO. | 1808857864 s0051000-038.001 Revisor: 03 110.12 GRATINGS Gratings shall be of rectangular pattem, Gratings are with minimum depth of 30mm ‘and-minimum seidth of 300 mm. Size of load bearing bar is 3.mm X 30 mm. Size of {uter binding bar is 5 mm X 30 mm, Centre to centre spacing of load bearing bars Is limited to 30 mm for rectangular pattern. Deflection of gratings shal not exceed (200 (oF 6 mm whichever is smaller. Chequered plate with minimum thickness of Grvm wil be Drovided, The gratings and chequered pate shall be hot cp galvanized, 1.2.3 WIND LOADS ‘W hase wind speed of 45 m/sec le considered ‘Wind pressure KN O7KI= 1.0, KE= 058 for up to 10m 733 KE SLOT AG = 1.0, R= 1.02 for up 10 -15m Te Tae KL =107.K3 05 for up to 15 = 0m Re. 153 T_for up 16 20~ 30m Me 768 T.15_for up to 30 50m he 183 sossseismiccoans /)\ Design selamlc coefficients are considered with Zone 4 as per UBC: 1997, Importance factor of 1.0, numerical coefficient representative R (2.9) for non bulding structure and sei profile type 5.0(Se) shall be considered in arriving. at the hortzontal eelmic coeffient. For performing dynamic analysis the site spectral values are calculated as per UBC 1997 manually as per Fig 16.3 Design Response spectra 0 0.36; 0.05 0.4885; 0.1 0.617; 0.15 0.7455; 0.2 0.8735; 0.21 0.9; 0.21 0.9; 0.25 0:9; 0.30.9; 0.40.9; 0.45 0.9; 0.5 0.8; 0.55 0.9; 0.6 0.8; 0.65 0.9; 0.7 0.5; 0.75 0.9; 0.80.9; 0.8 0.9; 0.85 0.9; 0.9 0.9; 0.95 0.9; 10.9; 1.05 0.9; 1.07 0.9; 1.1 0.873; 1.15 0.835; 1.2 0.87 1.250.768; 1.30.738; 4.35 0.71; 1.4 0.686; 1.45 0.66; 1.5 0.64; 1.550.619; 1.6 0.6; 1.65 0.582; 41,7 0.565; 1.75 0.549; 1.8 0.53; 1.85 0.519; 1.9 0,505; 1.95 0.492; 20.48; 2.05 0.468; 2.1 0.457; 2.15 0.447; 2.2 0.436; 2.25 0.427; 2.3 0.417; 2:35 0.409; 2.4 0.4; 2-45 0.392; 2.5 0.384; 255 0.376; 26 0.369; 2.65 0.362; 2:7 0.356; 2.75 0.349, 2.8 0.343; 2.85 0.337; 2.9 0.331; 2.95 0.325; 30.33; 3.050.315, 3.1 6.31; 3.15 6.305, 3.2.0.3; 3.25 0.095; 33 0.291; 3.35 0.287; 3.4 0.282; 3.45 0.278; 3.5 0.274; 3.55 0.27; 360.267; 3.65 0.263; 3.7 0.258; 3.75 0.256; 3.8 0.253; 3.85 0.249; 3.9 0.246) 3.95 0.248; 40.24; 4.05 0.237; 410.234, 415 0.231; 4.2 0.229; 4.25 0.226; 4.3 0.223; 4.35 0.204; 4.4 0.218; 4.45 0.216; 4.5 0.213; 4.55 0.211; 4.6 0.2085, 4.85 0.206; 4.7 0.204; 4.75 0.202; 4.8 0.2; 4.85 0.198; 49 0.196; 4.95 0.194; 50.192; 5.05 0.19; 5.1 0.188; 5.15 0,186; 5.2 0.185; §.25 0.183; 5.3 0.181; FrojacT Ws BIRO ELECTRIC COMPANY, HONDURAS Sevice_: 23 142 EH Single Brum. Water Tube CFBC Boll. Prepared by Reviewed by Approved by PXRRIHICK (CHENTHLM, SUNUXUMARGUETADESIGN BASIS REPORT (STRUCTURAL) Shoot 4of7 708837884 50061000-088 001 Revisor 08 35 0.179; 5.4 0.478; 5.45 0.176; 5.5 0.17% 5 0.17; 5.7 0.168; 5.75 0.167; 5.6 0.166; 5.85 0.164; 5.9 0.16% 5.55 0.173; 5.6 0.174) 5.3 56 950.161; 60.16; 6.05 0.159; 6.10.157; 6.150.156; 6.2 0.155; 6.25 0.158; 630.152: 6.35 0.154; 6.4 0.15; 6.45 0.149; 6.50.148; 6.55 0.147; 6.6 0.145; 6.65 0.144; 8.7 0.143; 6.75 0.142; 6.8 0.141, 6.85 0.18; 6:9 0.139, 6.95 0.138, 70.137; 7.05 0.136; 7.1 0.135; 7.15 0.134; 7.200.133; 725 0.152) 73 0.132; 7.35 0.131; 7.4 0.13; 7.45 0.429; 7.5 0.128; 7.55 0.127; 7.6 0.126; 7.65 0.125; 77 01128; 7.75 0.124; 7.8 0.123, 785 0.122; 7-9 0.122% 7.95 0.121; 8'0.12; 8.05 0.119; 81 0.119; 8.150.118; 8.2 0.117; 8.25 0.116; 830.116; 8,35 0.115; 8.4 0.114; 8.45 0.114; 8.5 0.113; 8.55 0.112; 8.6 0.112; 8.85 0.111; 87 0.11; 8.75 0.11; 8.8 0.108; 6.85 0.108; 8.9 0.108; 8.95 0.107; 910.107; 9.05 0.106; 9.1 0.105; 9.150.108; 9.2 0.104; 9.25 0.104; 9.3 0.103; {93.35 0.103; 9.4 0.102; 9.45 0.102; 9.5 0.101; 9.55 0.101; 9.6.0.1; 9.65 0.099; 19.7 0.099; 9.75 0.098; 9.8 0.098; 9.85 0.097; 9.9 0.097; 9.95 0.096; 10 0.096; 1.0.35 TEMPERATURE LOAD ‘Temperature load of 8.4 degree considered based on diference of average high 30.7, dog and average low temperature 22.3 degree. 4.6.16 LOAD COMBINATION Combination of Dead loads, Live loads, Wind loads, Seismic loads are considered sultably as per UBC codes. {Coal L034, Piping load and tripper Load being considered forthe Structural design at Gesired support levels. Loan cases (Caso Seismic Load along +e Xr (SLX) (cas02 Seismic Load along ve Xr (SL-X) (case Seismic Load ang +e Z-(SL4Z) Case4 Seismic Load along -ve Zr (SL-2) Cases Selfwoightof structures (SW) Case ——_—Platfarm Daa Load (PLFDL) (case 7 Platform Liv Load (PLELL) (Case Equipment Dead Load (EQPOL) ‘cases Equipment Live Load (EQPLL) case 10 Wind Lood along +8 Xe (WL 4X) Cate 1 Wind Load along -ve Xe LX) (Case 12 Wind Load along +e 2-dr(WL42) (Case 13 Wind Load along -ve Z-drQWLZ) Coco 14 Temperature Load Fject i: BAD BIECIRIC COMPANY, HONDURAS Sowice 2 142 TPH, Sige Drom, Water Tube CFB Boer. Prepared by: Reviewed by PRARINICK ceeNtLM, Approved by SUNIKUMARGUPTADESIGN BASIS REPORT (STRUCTURAL) sheet Sof7 508857884 5006 1060°03%-001 Revers 02 LOND Com 101 SLFWT+PIFDL*EGPOL 5406108101410 LOAD cowe 102 SLEWT=PLFDL*PLFLL+EQPDL+EQPLL 8106107 10810910110 LOAD COMa 103 SLFWT=PUFDL EQPDLeSLox S108108%01071 1410 LORD Cons 104 SUFWT+PLFDL +EQPOL+SL-x 106108102071 1410 LORD COM 105 SUFWT*PLFDLEQPOLeSLZ 5100108102071 1410 LOAD Cone 106 SUFWT-PLFDL+EQPDLSL-2 5406108104071 1410 CoAD Come 107 SLFWT*PLEDL sEQPDLSLex. Sogeaseogia7 1410 Load come 10g Sur sPtroLseQPDLSL x s0se0se092071 1410 LOAD com 108 StrWr+PLrDL+EQPDL+SL+Z 5000980930711 10 LOND Come 110 SUFWT+PtFDL+EQPDL+SL-2 5090098094071 410 LOAD Come 111 SLFWT¥PLFDL+EQPDL+0.75(PLFLL+EQPLLWO.SSLIX. ‘5406408107 07690751 0549410 LOAD come 112 SLFWT+PLFOL*EQPDL+075(PLFLL*EQPLI}O.SSLX S10et0s10707ea0 752054 1410 LOAD COM 113 SCFWr=PLFOL+ EQPOL+0.76(PLFLL+EQPLUHO.5SL*Z 310810810707590759054 9490 LORD COMe 114 SUFWT*PURDLEGPOL+0 75(PLFLL+EQPLIYOSSLZ 5100108 10707590 7540541410 LOAD Com 116 SLFWT*PLFDLFEQPOL +0 75(°LFLL*EQPLL O76WL*K 5400408107 07500 75100751410 LOAD COMa #16 SLFWT*PLEDL+EQPDL+0 75(PLELL*EQPLL) +0.75X 5400108 107076007811 O78 M4 10 LOAD Cons 117 SUFV/T*PLEDL+EQPDL+075(PLFLL+EQPLL) 40.752, 510810810 707590 751207514 10. LOAD Con 118 SUFWT*PUrDL +EQPDL+0 75(PLFLL+EQPLL) +0.75W1-Z 510010810707590 751307514 10 ‘WWIND COMBINATION AS PER IS 800(1984 rvneeenrnne LOAD COM 119 SUPWT*PLEDLSEGPDLAWLx 5106108191010 410 LOAD cow 120 SLFWT+PLrDLsEQPDLoWLX 5106108101110 1410 LOAD COM 121 SURWT*PLFDL +EQPOL+WL+Z S10e108 1012101410, LOAD COM 122 SLFWT+PLFOL+EQPDLAWLZ s1oe108 1013101410, Rojec Ws BAO BIECTRIG COMPANY, HONDURAS Service :2 142 IPH, Sng Crum, Wate Tube CFBC Soler Prepared by: Reviewed By Approved By PEARIHIC (CHENTH SUNIMARGUPIADESIGN BASIS REPORT (STRUCTURAL) Sheet 6017 Tages DOC NO. | 106857684 sON6I DOO DRROOT Revlon OF INDIVIDUAL MEMBER: creygonmnanon |AS PER CHAPTER 22 PART V ‘coLuMN ceca EGAD Come 101 1 oPoL+0 7PLL=2orE+x 510640810120707907 CoAD cone Ya2 {oe0Ls0 7PLL+2.0°E-x 510810810220707907 Toau cones ius roeberu muLezorese 5100108 10320707907 oAD come tos #0e0U+0 7PLL+20°E-Z 5100108 10420707907 ono cone 108 o8e0L+20P+x Soaseoeseons 120 Lon Goma 106 0.°DL-20P+x 5085608550851.20 LOAD Come 107 0 9°DL+2.0°-x 508560055085220 OAD Come 1080 9¢01+2.0°-x 50ee 60856085 2-20 LOAD come 1090.9601+2.0+2 ‘soaeenaseoes 320 LOAD come +100.aeDL+2.0P+2 Soasenaseoes 3-20 {OAD Come 111 0.9POL+2.0°2 50as60as608s420 onb Come 112 0.9°0L+2.0°2 Soeseoaseoss4-20 [BRACING CHECK racing connection design ae done based onthe clause 221983 of UC 1997 1.0.17 CANOPY Complete roof (covering the stair cases) and side claddings up to the steam drum ‘operating floor level shal be provided. The roofing and sige cladding up to the top of Bunker shall be provided. The material shall be color coated metapoly sheets of thickness 0.6 mm for Rea and side sheeting. 1.0.18 GROUTING ‘Al structural columns below base plate shal be grouted with Shrinkomp 20, 1.0.19 COLUMN BASE PLATE. ‘A structural columns shall have individual single base plate with thickness not less than 25 mm for main columns respectively. Base pate shall have necessary stiffeners and gussets. All structural colurms shall nave sheat lugs on bottom side of base plate. ojech: Ms: BAO ELECTRIC CONPANY, FONDURAS Sense 2x 142 TPA Single Grum, Water Tube CF8C ll. Propored by. Roviowed By. PRARINICK CCHENTHE Appoved oy SUNIKUMARGUETADESIGN BASIS REPORT (STRUCTURAL) Tegee DOC NO | [BOSESTRBN SOSTOOO DBROOT Roviion: 08 1.0.20 ANALYSIS & DESIGN Structure is analyzed as braced structure and designed as 3D model space structure Using STAAD Pro VB Structural members are designed for stress as well as deflections and to be within permissible mits as per IS code. A shop/ste joints are welded. Brackets / Cleats are provided to support beams wherever required. Al Colummn and bear members are designed taking Into account necessary effective lengths. The same is fed ineffective length parameters in STAD Pro VBL Design, detain, serviceability erteria and sway will be followed as per IS: 800 -1984, 1.0.28 PAINTING Structural steel wil be sand blasted confi te the requirements of S02 or Sa 3 as per Swedish standard sis-05-5900. The painting wil be followed as per schedule doc fo 380883-50570900-PSH-00% 1.0.22 G.A OF BOILER SUPPORT STRUCTURES ‘The member sizes arrived from STAAD Pro VBi analysis / design has been incorporated In Structural GA drawing. 4.0.23 DETAILING Detailing ofall beams / columns is carried out as specified in contract speciation, Tiaject Mim DIAG ELECTRIC COMPANY HONOURS Service :21 142 PH, Single um, Water Tube CFBC Bo Prepared by Reviewed by Approves By PARTHICK (CHENTHLM. SUNIEUMARGUPTA