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Question 1

Define Lean Manufacturing as relates to the Japanese term muda.

Selected
Answer:
Correct
Answer:

Lean manufacturing is a concept where all production people

work together to eliminate "waste".

A concept whereby all production people work together to eliminate waste or

muda.
[Page 1]

Question 2

What specific process will lead to improvements in Motion Study?

Selecte
d
Develop the best work method, Develop motion consciousness
Answer: on the part of all employees, Develop economical and efficient
tools and production aids, Assist in the selection of new
machines and equipment, Train new employees in the preferred
method and reduce effort and cost.
Correct
Answer:
Breaking down a job into its smallest components and putting it back together
again
[Page 3]

Question 3

In what four (4) ways does Motion Study present the greatest potential?

Selected
Answer: By eliminating unnecessary tasks, reducing the work load by
rearranging the elements of work, combine the task with
another task and simplifying the operations.
Correct
Answer:
By eliminating unnecessary task

Or combining the task with another task

Reducing the work content by rearranging the elements of work
Simplifying the operations
[Page 3]

Question 4

Time standards improve performance are set, organizations improve their performance from 60% to
85%. Incentive systems further improve performance to 120%. Compute the increase in productivity
from the level without time standards to the level of incentive systems.

Selected Answer:
120 - 85=35
35/85= 41.17%
Correct Answer:
(120% - 60%) / 60%

answer: 41.17%

= 100%
[Page 4]

Question 5

State any four (4) of the prominent Motion Study techniques.

Selected
Answer:

Process charts, Flow diagrams, Flow patterns, Operation

charts.

Correct Answer:
Any four (4) of the following:
1.
Process charts
2.
Flow diagrams
3.
Multiactivity charts
4.
Operations charts
5.
Flow process charts
6.
Operations analysis chart
7.
Work station design
8.
Motion economy
9.
Flow patterns
10.
Predetermined time standards system (PTSS).
[Page 6]