Flow Clinker Flow Additive Flow Gypsum Flow Tailing Flow Fresh Feed

Data
Flow Clinker
Flow Additive
Flow Gypsum
Flow Tailing
Flow Fresh Feed
Total Sum
N
X clinker
X additive
X gypsum
MC clinker
MC additive
MC gypsum
T clinker
T additive
T gypsum
T tailing
T semen
T venting air
T reference
P dynamic(mmH2O)
P static (mmH2O)
Efficiency mill drive
149.1 ton/h
10.4 ton/h
4.9 ton/h
216.75 ton/h
164.5 ton/h
381.15 ton/h
6111.9 Kw
90.5 %
3%
6.5 %
0%
2.76 %
3.6 %
64.3 C
26.5 C
27 C
110 C
119 C
114.6 C
30 C
28.5 mmH2O
80.1 mmH2O
93 %
1. Perhitungan mencari jumlah kandungan air atau Moisture Content (MC)

Kadar air pada gypsum
=
flow gypsum x MC gypsum
=
Kadar air pada additive
0.1764 ton/h
flow additive x MC additive
=
Total Kadar air
0.28704 ton/h
= kadar air gypsum + kadar air addit

=
0.46344 ton/h
2. Perhitungan mencari flow semen

Flow semen = total sum-total kadar air
=
380.68656 ton/h
3. Perhitungan mencari kalor yang masuk (Heat Input)

a. Grinding heat (Qg)
Qg =
x N x 860 kkal/h
G
=
12840.74126494 kkal/TC
b. Clinker heat (Qk)

Cpclinker
=
Qk
c. Additive heat (Qa)

Cpadditive
=
Qa
Duda
d. Gypsum heat (Qgy)
kkal/kg C
Pyroprocesing,ISBI
0.000 kkal/TC
0.187 kkal/kg C
-17.922 kkal/TC
Pyroprocesing,ISBI
Cpgypsum
Qgy
0.187 kkal/kg C
-7.239 kkal/TC
e. Cement tailing heat (Qt)

Cptailing
=
Qt
0.192 kkal/kg C
Pyroprocesing,ISBI
17125.914 kkal/TC
b. Radiation/Convection heat (Qr)

Heat transfer factor (k)
=
Diameter effective mill (D)
=
Length of mill (L)
=
Surface area (S)
=
760 kkal/m2 h
5.20 m
17.60 m
((D/2)+L) x D x 3,14
=
329.826 m2
c. Water Evaporation
massa
Cp water (kalor jenis)
L (kalor laten)
Cp vapor (kalor jenis)
Temperature water
Temperature vapor
Temperatur reference
flow rate water injection
=
=
=
=
=
=
=
=
=
=
=
=
a
Cp(l)
Cp(g)
Pyroprocesing,ISBI
8742.729 kkal/TC
4. Perhitungan mencari kalor yang keluar (Heat Output)

a. Cement heat (Qc)
Cpcement
=
0.192 kkal/kg C
Qc
Pyroprocesing,ISBI
b
92.053
33.933
-0.039953
-0.008419
(S*k)/G
658.462 kkal/TC
3.893
1.003 kkal/kg K
542.180 kkal/kg
0.452 kkal/kg K
373 K
387.6 K
303.0
3430 l/h
3430 kg/h
3.430 ton/h
c
d
-0.000211 0.000001
0.000030 0.000000
Q evaporation
=
=
((m x Cp x T)+(m x L) +( m x Cpv

6330.313822 kkal/TC
d. Venting air
Pressure dynamic(mbar) =
Pressure static (mbar) =
Koefisien Pitot Tube (k) =
Diameter duct
2.7949
7.8551
0.8470
1.2340 m
Density of gas in meas.Pos

duct on suction side
1,3 x ((273)/273+T) x ((10336 +

=
0.9163 kg/m3
Density of gas in meas.Pos.

for dynamic pressure
1,3 x ((273)/273+T) x ((10336 +

=
0.9159 kg/m3
Velocity Gas
(k/s)*((2*9,8*d*Pd)^(1/2))
=
20.9075 m/s
Luas Penampang (A)
1/4 x 3,14 x (d^2)

=
1.1954 m2
Debit (Q)
V*A*3600
= 89971.3047 m3/h
Debit gas pada 0 C & 1 atm(Qn) =
Q*(273/(273+T)*((10336+Ps)/1033
=
63375.500 Nm3/h
air at pressure 1 atm and temperature 30 C
= 1.166
Cpventing air
(0,237T + 23(T^2)*10^(-6) + 0(T^

=
0.240 kkal/kg C
Qv
(Va x x Cp x T)/G
=
3935.269 kkal/TC
5. Jumlah water spray

Heat Input
Grinding heat
Clinker heat
Additive heat
Gypsum heat
Cement tailing heat
Total
Heat Output
12850.741 kkal/TC
2545.263 kkal/TC
-17.992 kkal/TC
-0.007 kkal/TC
8742.729 kkal/TC
24120.734 kkal/TC
Cement heat
Radiation
Water evaporation
Venting air
Total
Q water
Q water
m
17125.914 kkal/TC
658.462 kkal/TC
6330.314 kkal/TC
3935.269 kkal/TC
28049.959 kkal/TC
= Q out -Q in
=
3929.225 kkal/TC
= ((m x Cp x T)+(m x L) +( m x Cpvapor x T))
= m{(Cp x T)+L+(Cpvapor x T)
= Qwater/{(Cp x T)+L+(Cpvapor x T)
=
6.3481554302 kg/TC
=
2416.657 kg/h
MC gypsum
MC additive
m + kadar air additive
roprocesing,ISBI
roprocesing,ISBI
roprocesing,ISBI
roprocesing,ISBI
roprocesing,ISBI
thecementgrindingoffice.com
Duda
Holder Bank
Carl L. Yaws
engineeringtoolbox.com
Carl L. Yaws
e
75.53794 J/mol K
0.000000 34.04152 J/mol K
Carl L. Yaws
(m x L) +( m x Cpvapor x T))/G
Ket. Alat
+T) x ((10336 + Ps)/10336)
+T) x ((10336 + Pd)/10336)
d*Pd)^(1/2))
*((10336+Ps)/10336)
kg/m3
Perry
^2)*10^(-6) + 0(T^3Pyroprocesing,ISBI
Data
149.1 ton/h
10.4 ton/h
4.9 ton/h
216.75 ton/h
164.4 ton/h
381.15 ton/h
6111.9 Kw
90.5 %
3%
6.5 %
0%
2.76 %
3.6 %
124.3 C
26.5 C
27 C
110 C
119 C
114.6 C
0C
28.5 mmH2O
80.1 mmH2O
93 %
Flow Clinker
Flow Additive
Flow Gypsum
Flow Tailing
Flow Fresh Feed
Total Sum
N
X clinker
X additive
X gypsum
MC clinker
MC additive
MC gypsum
T clinker
T additive
T gypsum
T tailing
T semen
T venting air
T reference
P dynamic(mmH2O)
P static (mmH2O)
Moisture Content
Gypsum = flow gypsum x MC gypsum
=
0.1764 t/h
Additive = Flow additive x MC additive
=
0.28704 t/h
Total =
0.46344 t/h
Flow semen
= Total sum - Total MC
=
380.68656 t/h
Heat In
Grinding heat (Qg) =

=
Clinker heat (Qk)
Cp Clinker =
Qk =
Additive heat (Qa)
Cp Additive =
Qa =
Gypsum heat (Qgyp)
Cp gypsum =
Qgyp =
Cement tailing heat (Qt)
Cp tailing =
Qt =
Water Injection
Cp water =
Qw =
Total Heat In
x N x 860 kkal/h
G
12840.7412649399 kkal/TC
0.190 kkal/kg C
9244.5546387622 kkal/TC
0.187431 kkal/kg C
131.9465506023 kkal/TC
0.211 kkal/kg C
70.5969516022 kkal/TC
0.188 kkal/kg C
11791.3438670699 kkal/TC
1 kkal/kg C
massa air x 1 x(30-0) kkal/TC
380.68656
34079.1832729765 + massa air x 1 x (30-0)
380.68656
Heat Out
Cement heat (Qc)
Cp cement =
0.189 kkal/kg C
Qc =
22526.1345914515 kkal/TC
tion/Convection heat (Qr)
Heat transfer factor (k) =
760 kkal/m2 h
meter effective mill (D) =
5.20 m
Length of mill (L) =
17.60 m
Surface area (S) = ((D/2)+L) x D x 3,14
=
329.8256 m2
Q = (S*k)/G
=
Water Evaporation
Cp water , liq =
250667.456 kkal/TC
0.458 kkal/kg C
Q = (m*Cp*T)+(m*(laten heat of evaporation)
Venting air
Diameter duct =
2.79489525 mbar
7.85512665 mbar
0.8470
1.2340 m
ensity of gas in meas.Pos

duct on suction side = 1,3 x ((273)/273+T) x ((10336 + Ps)/10336)
=
0.9163305366 kg/m3
ensity of gas in meas.Pos.
for dynamic pressure = 1,3 x ((273)/273+T) x ((10336 + Pd)/10336)
=
0.9159 kg/m3
Velocity Gas = (k/s)*((2*9,8*d*Pd)^(1/2))
=
20.9074728463 m/s
Luas Penampang (A) = 1/4 x 3,14 x (d^2)
=
1.19536346 m2
Debit (Q) = V*A*3600
=
89971.3046932297 m3/h
s pada 0 C & 1 atm(Qn) = Q*(273/(273+T)*((10336+Ps)/10336)
=
63860.9738484885 Nm3/h
re 1 atm and temperature 30 C =
1.166 kg/m3
Cpventing air = (0,237T + 23(T^2)*10^(-6) + 0(T^3)*10^(-9))/T

=
Qv = (Va x x Cp x T)/G
=
ENERGY BALANCE
Clinker =
Gypsum =
Addtitive =
Total
149.1
4.9
10.9
164.9
4.7236
10.11296
Temperature (C)
Material
Temperature (C)
Material
124.3 Clinker
27 Gypsum
119 Cement
110 Tailing
119 H20(steam)
H20(liquid)
3453660.05146243
kkal/TC
Water Injection
Tailing =
216.75 t/h
t/h
t/h
t/h
t/h
Cp(kcal/kg C)
A*T^0
B*T^1
0.1742
0.207
0.1742
0.1742
0.4445
C*T^2
1.414E-04
1.414E-04
1.414E-04
1.414E-04
2.910E-05
-1.283E-007
-1.283E-007
-1.283E-007
-1.283E-007
6.887E-07
C)
H2O =
0.46344
Cp
D*T^3
Cp
E*T^4
5.074E-011
5.074E-011
5.074E-011
5.074E-011
-3.726E-11
0
0
0
0
6.472E-15
0.190
0.211
0.189
0.188
0.458
t/h
380.68656 t/h
Data
Flow Clinker
Flow Additive
Flow Gypsum
Flow Tailing
Flow Fresh Feed
Total Sum
N
X clinker
X additive
X gypsum
MC clinker
MC additive
MC gypsum
T clinker
T additive
T gypsum
T tailing
T semen
T venting air
T reference
P dynamic(mmH2O)
P static (mmH2O)
149.1 ton/h
10.4 ton/h
4.9 ton/h
216.75 ton/h
164.4 ton/h
381.15 ton/h
6111.9 Kw
90.5 %
3%
6.5 %
0%
2.76 %
3.6 %
124.3 C
26.5 C
27 C
110 C
119 C
114.6 C
0C
28.5 mmH2O
80.1 mmH2O
93 %
Moisture Content
=
0.1764 t/h
=
0.28704 t/h
Total =
0.46344 t/h
=
463.44 kg/h
Flow semen
=
380.68656 t/h
Heat In
x N x 860 kkal/h
G
=
12840.7412649399 kkal/TC
Clinker heat (Qk)
Cp Clinker =
0.190 kkal/kg C
9244.5546387622 kkal/TC
Qk =
Additive heat (Qa)
Cp Additive =
0.187431 kkal/kg C
135.6916398625 kkal/TC
Qa =
Gypsum heat (Qgyp)
Cp gypsum =
0.211 kkal/kg C
Qgyp =
73.2333522845 kkal/TC
Cp tailing =
0.188 kkal/kg C
Qt =
11791.3438670699 kkal/TC
Water Injection
Cp water =
1 kkal/kg C
massa air =
Qw =
=
Total Heat In
X
X * 1 *(30-0)
kkal/TC
380.68656
30*X
380.68656
34085.564762919 +
30*X
380.68656
Heat Out
Cement heat (Qc)
Cp cement =
0.189 kkal/kg C
Qc =
22526.1345914515 kkal/TC
Radiation/Convection heat (Qr)
760 kkal/m2 h
Diameter effective mill (D) =
5.20 m
17.60 m
=
329.8256 m2
Q = (S*k)/G
=
658.4615332887 kkal/TC
Water Evaporation
Cp water , steam =
0.459 kkal/kg C
laten heat of evaporation =
539 kkal/kg
Q=
(m*Cp*T)+(m*(laten heat of evaporation))
380.68656
=
((X+ moisture content )*0,459*(124,3-0))+((
380.68656
= ((X + 463,44)*57,0147) +((X+463,44)*539))
380.68656
Venting air
Diameter duct =
2.79489525 mbar
7.85512665 mbar
0.8470
1.2340 m

duct on suction side = 1,3 x ((273)/273+T) x ((10336 + Ps)/10336)
=
0.9163305366 kg/m3
for dynamic pressure = 1,3 x ((273)/273+T) x ((10336 + Pd)/10336)
=
0.9159 kg/m3
=
20.9074728463 m/s
=
1.19536346 m2
=
89971.3046932297 m3/h
Volume venting air pada 0 C & 1 atm(Va) = Q*(273/(273+T)*((10336+Ps)/10336)
=
63860.9738484885 m3/h
air at pressure 1 atm and temperature 30 C =

Cpventing air =
1.166 kg/m3
0.2300 kkal/kg C
=
5155.5974074378
ENERGY BALANCE
Heat Input
Grinding heat
Clinker heat
Additive heat
Gypsum heat
Cement tailing heat
Water Injection
Total
Heat Output
Cement heat
Radiation
Water evaporation
Venting air
Total
Perhitungan Water Spray
Qin = Qout
(34085,565 + Qwater injection)= (21788,320+Qevaporation)
5745.371 = Q evaporation - Q water injection
12840.741
9244.555
135.692
73.233
11791.344
.........
34085.565
22526.135
658.462
.....
5155.597
28340.194
= ((X + 463,44)*57,0147) +((X+463,44)*539))-(30*X)

380.68656
= 57,0147 X + 26422,8973 + 539X + 249794,16-30X
380.68656
= 566,0147 X + 276217,057
380.68656
2187185.60975374 =566,0147 X + 276217,057
1910968.55247217 = 566,0537 X
X=
3376.1817813805 kg/h
Tailing =
216.75 t/h
H2O =
Water Injection = X
Clinker =
Gypsum =
Addtitive =
Total
149.1 t/h
4.9 t/h
10.4 t/h
164.4 t/h
Cp(kcal/kg C)
A*T^0
B*T^1
C*T^2
D*T^3
124.3 Clinker
0.1742
1.414E-04 -1.283E-007 5.074E-011
27 Gypsum
0.207
1.414E-04 -1.283E-007 5.074E-011
119 Cement
0.1742
1.414E-04 -1.283E-007 5.074E-011
110 Tailing
0.1742
1.414E-04 -1.283E-007 5.074E-011
124.3 H20(steam)
0.4445
2.910E-05
6.887E-07 -3.726E-11
H20(liquid)
Temperature (C)
Material
3453660.051
0.078804989
kkal/TC
28515.351
5570.214
24,3-0))+((X + moisture content)*539)

0.68656
57.01471017
kkal/TC
kkal/TC
kkal/TC
kkal/TC
kkal/TC
kkal/TC
+ ...... kkal/TC
kkal/TC
kkal/TC
kkal/TC
kkal/TC
+.......kkal/TC
566.0147101708 Evaporation Water Injection

26422.89728
249794.16
SUM
X
276217.0573 566.01471
X+
0.46344 t/h
Water Injection
380.68656 t/h
E*T^4
0
0
0
0
6.472E-15
Cp
Satuan
0.190 kkal/kg
0.211 kkal/kg
0.189 kkal/kg
0.188 kkal/kg
0.459 kkal/kg
1 kkal/kg
C
C
C
C
C
C
Data
149.1
10.4
4.9
216.75
164.4
381.15
6111.9
90.5
3
6.5
0
2.76
3.6
120
26.5
27
110
119
114.6
0
28.5
80.1
93
Flow Clinker
Flow Additive
Flow Gypsum
Flow Tailing
Flow Fresh Feed
Total Sum
N
X clinker
X additive
X gypsum
MC clinker
MC additive
MC gypsum
T clinker
T additive
T gypsum
T tailing
T semen
T venting air
T reference
P dynamic(mmH2O)
P static (mmH2O)
Moisture Content
=
0.1764
=
0.28704
Total =
0.46344
=
463.44
Flow semen
=
380.68656
Heat In

=
Clinker heat (Qk)
Cp Clinker =
Qk =
Additive heat (Qa)
Cp Additive =
Qa =
Gypsum heat (Qgyp)
Cp gypsum =
Qgyp =
Cp tailing =
Qt =
Water Injection
Cp water =
massa air =
Qw =
=
Total Heat In
x N x 860 kkal/h
G
12840.7412649399
0.189
8902.0499589432
0.187431
135.6916398625
0.211
73.2333522845
0.188
11791.3438670699
1
X
X * 1 *(30-0)
380.68656
30*X
380.68656
33743.0600830999
Heat Out
Cement heat (Qc)
Cp cement =
0.189
Qc =
22526.1345914515
760
5.20
17.60
=
329.8256
Q = (S*k)/G
=
658.4615332887
Water Evaporation
Cp water , steam =
0.458
539
Q=
(m*Cp*T)+(m*(laten heat of evapora
=
=
Venting air
Diameter duct =
380.68656
((X+ moisture content )*0,459*
((X + 2227,6)*86,3033) +((
380.68656
2.79489525
7.85512665
0.8470
1.2340

duct on suction side = 1,3 x ((273)/273+T) x ((10336 +
=
0.9163305366
for dynamic pressure = 1,3 x ((273)/273+T) x ((10336 +
=
0.9159
=
20.9074728463
=
1.19536346
=
89971.3046932297
=
63860.9738484885
1.166
Cpventing air =
0.2300
=
5155.5974074378
ENERGY BALANCE
Heat Input
Grinding heat
Clinker heat
Additive heat
Gypsum heat
Cement tailing heat
Water Injection
Total
Heat Output
Cement heat
Radiation
Water evaporation
Venting air
Total
Qin = Qout

= ((X + 2227,6)*86,3033) +((
380.68656
= 86,3033 X + 192249,27 + 539X + 1200676
380.68656
= 595,3033 X + 1392925,67
380.68656
2056798.68140954 =595,3033 X + 1392925,67
1781542.48484845 = 566,0537 X
X=
3159.0915736265
ton/h
ton/h
ton/h
ton/h
ton/h
ton/h
Kw
%
%
%
%
%
%
C
C
C
C
C
C
C
mmH2O
mmH2O
%
Clinker =
Gypsum =
Addtitive =
Total
t/h
additive
t/h
t/h
kg/h
t/h
Temperature (C)
Temperature (C)
120
27
119
110
120
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
30*X
380.68656
kkal/kg C
kkal/TC
kkal/m2 h
m
m
m2
kkal/TC
kkal/kg C
kkal/kg
(m*(laten heat of evaporation))
kkal/TC
28515.351
5227.709
380.68656
moisture content )*0,459*(182,63-0))+((X + moisture content)*539)
380.68656
)*86,3033) +((X+2227,6)*539))
380.68656
mbar
mbar
m
T) x ((10336 + Ps)/10336)
kg/m3
T) x ((10336 + Pd)/10336)
kg/m3
Pd)^(1/2))
m/s
m2
m3/h
10336+Ps)/10336)
m3/h
kg/m3
kkal/kg C
12840.741 kkal/TC
8902.050 kkal/TC
135.692 kkal/TC
73.233 kkal/TC
11791.344 kkal/TC
......... kkal/TC
33743.060 + ...... kkal/TC
22526.135 kkal/TC
658.462 kkal/TC
..... kkal/TC
5155.597 kkal/TC
28340.194 +.......kkal/TC
poration)
Q water injection
6,3033) +((X+2227,6)*539))-(30X)
380.68656
49,27 + 539X + 1200676,4-30X
380.68656
92925,67
kg/h
563.9413873664
H2O =
Water Injection
Tailing =
216.75 t/h
149.1 t/h
4.9 t/h
10.9 t/h
164.9 t/h
Material
Cp(kcal/kg C)
Material
Clinker
Gypsum
Cement
Tailing
H20(steam)
H20(liquid)
A*T^0
B*T^1
C*T^2
D*T^3
E*T^4
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.207
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.4445
2.910E-05
6.887E-07 -3.726E-11 6.472E-15
1
3444875.282
0.078804989
54.94138737
Evaporation Water Injection

25462.03656
249794.16
SUM
X
275256.1966 563.941387
0.46344 t/h
Water Injection
380.68656 t/h
Cp
Satuan
Cp
Satuan
0.189 kkal/kg
0.211 kkal/kg
0.189 kkal/kg
0.188 kkal/kg
0.458 kkal/kg
1 kkal/kg
C
C
C
C
C
C
Data
149.1
10.4
4.9
216.75
164.4
381.15
6111.9
90.5
3
6.5
0
2.76
3.6
124.3
26.5
27
110
119
114.6
0
28.5
80.1
93
Flow Clinker
Flow Additive
Flow Gypsum
Flow Tailing
Flow Fresh Feed
Total Sum
N
X clinker
X additive
X gypsum
MC clinker
MC additive
MC gypsum
T clinker
T additive
T gypsum
T tailing
T semen
T venting air
T reference
P dynamic(mmH2O)
P static (mmH2O)
Moisture Content
=
0.1764
=
0.28704
Total =
0.46344
=
463.44
Flow semen
=
380.68656
Heat In

=
Clinker heat (Qk)
Cp Clinker =
Qk =
Additive heat (Qa)
Cp Additive =
Qa =
Gypsum heat (Qgyp)
Cp gypsum =
Qgyp =
Cp tailing =
Qt =
Water Injection
Cp water =
massa air =
Qw =
=
Total Heat In
x N x 860 kkal/h
G
12840.7412649399
0.190
9244.5546387622
0.187431
135.6916398625
0.211
73.2333522845
0.188
11791.3438670699
1
X
X * 1 *(30-0)
380.68656
30*X
380.68656
34085.564762919
Heat Out
Cement heat (Qc)
Cp cement =
0.189
Qc =
22526.1345914515
760
5.20
17.60
=
329.8256
Q = (S*k)/G
=
658.4615332887
Water Evaporation
Cp water , steam =
0.459
539
Q=
380.68656
((X+ moisture content )*0,459
= ((X + 463,44)*57,0147) +((

380.68656
Venting air
Diameter duct =
2.79489525
7.85512665
0.8470
1.2340

=
0.9163305366
=
0.9159
=
20.9074728463
=
1.19536346
=
89971.3046932297
=
63860.9738484885
1.166
Cpventing air =
0.2300
=
5155.5974074378
ENERGY BALANCE
Heat Input
Grinding heat
Clinker heat
Additive heat
Gypsum heat
Cement tailing heat
Water Injection
Total
Heat Output
Cement heat
Radiation
Water evaporation
Venting air
Total
Qin = Qout

= ((X + 463,44)*57,0147) +((
380.68656
= 57,0147 X + 26422,8973 + 539X + 249794
380.68656
= 566,0147 X + 276217,057
380.68656
2187185.60975374 =566,0147 X + 276217,057
1910968.55247217 = 566,0537 X
X=
3376.1817813805
ton/h
ton/h
ton/h
ton/h
ton/h
ton/h
Kw
%
%
%
%
%
%
C
C
C
C
C
C
C
mmH2O
mmH2O
%
Clinker =
Gypsum =
Addtitive =
Total
t/h
additive
t/h
t/h
kg/h
t/h
Temperature (C)
Temperature (C)
124.3
27
119
110
124.3
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
30*X
380.68656
kkal/kg C
kkal/TC
kkal/m2 h
m
m
m2
kkal/TC
kkal/kg C
kkal/kg
kkal/TC
28515.351
5570.214
380.68656
380.68656
0147) +((X+463,44)*539))
380.68656
mbar
mbar
m
T) x ((10336 + Ps)/10336)
kg/m3
T) x ((10336 + Pd)/10336)
kg/m3
Pd)^(1/2))
m/s
m2
m3/h
10336+Ps)/10336)
m3/h
kg/m3
kkal/kg C
12840.741 kkal/TC
9244.555 kkal/TC
135.692 kkal/TC
73.233 kkal/TC
11791.344 kkal/TC
......... kkal/TC
34085.565 + ...... kkal/TC
22526.135 kkal/TC
658.462 kkal/TC
..... kkal/TC
5155.597 kkal/TC
28340.194 +.......kkal/TC
poration)
Q water injection
0147) +((X+463,44)*539))-(30*X)
380.68656
2,8973 + 539X + 249794,16-30X
380.68656
6217,057
kg/h
566.0147101708
Tailing =
216.75 t/h
H2O =
Water Injection = X
149.1 t/h
4.9 t/h
10.4 t/h
164.4 t/h
Material
Cp(kcal/kg C)
X+
Material
Clinker
Gypsum
Cement
Tailing
H20(steam)
H20(liquid)
A*T^0
B*T^1
C*T^2
D*T^3
E*T^4
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.207
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.4445
2.910E-05
6.887E-07 -3.726E-11 6.472E-15
1
3453660.051
0.078804989
57.01471017

26422.89728
249794.16
SUM
X
276217.0573 566.01471
0.46344 t/h
Water Injection
380.68656 t/h
Cp
Satuan
Cp
Satuan
0.190 kkal/kg
0.211 kkal/kg
0.189 kkal/kg
0.188 kkal/kg
0.459 kkal/kg
1 kkal/kg
C
C
C
C
C
C
Data
149.1
10.4
4.9
216.75
164.4
381.15
6111.9
90.5
3
6.5
0
2.76
3.6
124.3
26.5
27
110
119
114.6
0
28.5
80.1
93
Flow Clinker
Flow Additive
Flow Gypsum
Flow Tailing
Flow Fresh Feed
Total Sum
N
X clinker
X additive
X gypsum
MC clinker
MC additive
MC gypsum
T clinker
T additive
T gypsum
T tailing
T semen
T venting air
T reference
P dynamic(mmH2O)
P static (mmH2O)
Moisture Content
=
0.1764
=
0.28704
Total =
0.46344
=
463.44
Flow semen
=
380.68656
Heat In

=
Clinker heat (Qk)
Cp Clinker =
Qk =
Additive heat (Qa)
Cp Additive =
Qa =
Gypsum heat (Qgyp)
Cp gypsum =
Qgyp =
Cp tailing =
Qt =
Water Injection
Cp water =
massa air =
Qw =
=
Total Heat In
x N x 860 kkal/h
G
12840.7412649399
0.190
9244.5546387622
0.187431
135.6916398625
0.211
73.2333522845
0.188
11791.3438670699
1
X
X * 1 *(30-0)
380.68656
30*X
380.68656
34085.564762919
Heat Out
Cement heat (Qc)
Cp cement =
0.189
Qc =
22526.1345914515
760
5.20
17.60
=
329.8256
Q = (S*k)/G
=
658.4615332887
Water Evaporation
Cp water , steam =
0.459
539
Q=
380.68656
((X+ moisture content )*0,459
= ((X + 463,44)*57,0147) +((

380.68656
Venting air
Diameter duct =
2.79489525
7.85512665
0.8470
1.2340

=
0.9163305366
=
0.9159
=
20.9074728463
=
1.19536346
=
89971.3046932297
=
63860.9738484885
1.166
Cpventing air =
0.2300
=
5155.5974074378
ENERGY BALANCE
Heat Input
Grinding heat
Clinker heat
Additive heat
Gypsum heat
Cement tailing heat
Water Injection
Total
Heat Output
Cement heat
Radiation
Water evaporation
Venting air
Total
Qin = Qout

= ((X + 463,44)*57,0147) +((
380.68656
= 57,0147 X + 26422,8973 + 539X + 249794
380.68656
= 566,0147 X + 276217,057
380.68656
2187185.60975374 =566,0147 X + 276217,057
1910968.55247217 = 566,0537 X
X=
3376.1817813805
ton/h
ton/h
ton/h
ton/h
ton/h
ton/h
Kw
%
%
%
%
%
%
C
C
C
C
C
C
C
mmH2O
mmH2O
%
Clinker =
Gypsum =
Addtitive =
Total
t/h
additive
t/h
t/h
kg/h
t/h
Temperature (C)
Temperature (C)
124.3
27
119
110
124.3
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
30*X
380.68656
kkal/kg C
kkal/TC
kkal/m2 h
m
m
m2
kkal/TC
kkal/kg C
kkal/kg
kkal/TC
28515.351
5570.214
380.68656
380.68656
0147) +((X+463,44)*539))
380.68656
mbar
mbar
m
T) x ((10336 + Ps)/10336)
kg/m3
T) x ((10336 + Pd)/10336)
kg/m3
Pd)^(1/2))
m/s
m2
m3/h
10336+Ps)/10336)
m3/h
kg/m3
kkal/kg C
12840.741 kkal/TC
9244.555 kkal/TC
135.692 kkal/TC
73.233 kkal/TC
11791.344 kkal/TC
......... kkal/TC
34085.565 + ...... kkal/TC
22526.135 kkal/TC
658.462 kkal/TC
..... kkal/TC
5155.597 kkal/TC
28340.194 +.......kkal/TC
poration)
Q water injection
0147) +((X+463,44)*539))-(30*X)
380.68656
2,8973 + 539X + 249794,16-30X
380.68656
6217,057
kg/h
566.0147101708
Tailing =
216.75 t/h
H2O =
Water Injection = X
149.1 t/h
4.9 t/h
10.4 t/h
164.4 t/h
Material
Cp(kcal/kg C)
X+
Material
Clinker
Gypsum
Cement
Tailing
H20(steam)
H20(liquid)
A*T^0
B*T^1
C*T^2
D*T^3
E*T^4
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.207
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.4445
2.910E-05
6.887E-07 -3.726E-11 6.472E-15
1
3453660.051
0.078804989
57.01471017

26422.89728
249794.16
SUM
X
276217.0573 566.01471
0.46344 t/h
Water Injection
380.68656 t/h
Cp
Satuan
Cp
Satuan
0.190 kkal/kg
0.211 kkal/kg
0.189 kkal/kg
0.188 kkal/kg
0.459 kkal/kg
1 kkal/kg
C
C
C
C
C
C
Data
153
15
8
164
176
340
6432
88.8
7.14
3.8
0
6.6
15.47
182.63
35.23
35.43
110
105
120
0
26.724
67.66
93
Flow Clinker
Flow Additive
Flow Gypsum
Flow Tailing
Flow Fresh Feed
Total Sum
N
X clinker
X additive
X gypsum
MC clinker
MC additive
MC gypsum
T clinker
T additive
T gypsum
T tailing
T semen
T venting air
T reference
P dynamic(mmH2O)
P static (mmH2O)
Moisture Content
=
1.2376
=
0.99
Total =
2.2276
=
2227.6
Flow semen
=
337.7724
Heat In

=
Clinker heat (Qk)
Cp Clinker =
Qk =
Additive heat (Qa)
Cp Additive =
Qa =
Gypsum heat (Qgyp)
Cp gypsum =
Qgyp =
Cp tailing =
Qt =
Water Injection
Cp water =
massa air =
Qw =
=
Total Heat In
x N x 860 kkal/h
G
15230.1182689882
0.196
16218.6380820195
0.18790242
293.9761621998
0.212
177.7736991716
0.188
10055.2166284682
1
X
X * 1 *(30-0)
380.68656
30*X
337.7724
41975.7228408473
Heat Out
Cement heat (Qc)
Cp cement =
0.188
Qc =
19707.5791912125
760
5.20
17.60
=
329.8256
Q = (S*k)/G
=
742.1194153223
Water Evaporation
Cp water , steam =
0.473
539
Q=
=
=
Venting air
Diameter duct =
337.7724
((X+ moisture content )*0,459*
((X + 2227,6)*86,3033) +((
337.7724
2.620729146
6.63517939
0.8470
1.2340

=
0.9036331489
=
0.9033
=
20.388336805
=
1.19536346
=
87737.3021766692
=
61346.2503883726
1.166
Cpventing air =
0.2300
=
5844.8247740148
ENERGY BALANCE
Heat Input
Grinding heat
Clinker heat
Additive heat
Gypsum heat
Cement tailing heat
Water Injection
Total
Heat Output
Cement heat
Radiation
Water evaporation
Venting air
Total
Qin = Qout

= ((X + 2227,6)*86,3033) +((
337.7724
= 86,3033 X + 192249,27 + 539X + 1200676
337.7724
= 595,3033 X + 1392925,67
337.7724
5296676.37658346 =595,3033 X + 1392925,67
3903750.70688477 = 566,0537 X
X=
6557.5826527411
ton/h
ton/h
ton/h
ton/h
ton/h
ton/h
Kw
%
%
%
%
%
%
C
C
C
C
C
C
C
mmH2O
mmH2O
%
Clinker =
Gypsum =
Addtitive =
Total
t/h
additive
t/h
t/h
kg/h
t/h
Temperature (C)
Temperature (C)
182.63
35.43
105
110
182.63
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
kkal/kg C
kkal/TC
30*X
337.7724
kkal/kg C
kkal/TC
kkal/m2 h
m
m
m2
kkal/TC
kkal/kg C
kkal/kg
kkal/TC
25780.454
16195.269
337.7724
380.68656
)*86,3033) +((X+2227,6)*539))
337.7724
mbar
mbar
m
T) x ((10336 + Ps)/10336)
kg/m3
T) x ((10336 + Pd)/10336)
kg/m3
Pd)^(1/2))
m/s
m2
m3/h
10336+Ps)/10336)
m3/h
kg/m3
kkal/kg C
15230.118 kkal/TC
16218.638 kkal/TC
293.976 kkal/TC
177.774 kkal/TC
10055.217 kkal/TC
......... kkal/TC
41975.723 + ...... kkal/TC
19707.579 kkal/TC
742.119 kkal/TC
..... kkal/TC
5844.825 kkal/TC
26294.523 +.......kkal/TC
poration)
Q water injection
6,3033) +((X+2227,6)*539))-(30X)
337.7724
49,27 + 539X + 1200676,4-30X
337.7724
92925,67
kg/h
595.3033173365
H2O =
Water Injection
Tailing =
216.75 t/h
149.1 t/h
4.9 t/h
10.9 t/h
164.9 t/h
Material
Cp(kcal/kg C)
Material
Clinker
Gypsum
Cement
Tailing
H20(steam)
H20(liquid)
A*T^0
B*T^1
C*T^2
D*T^3
E*T^4
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.207
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.1742
1.414E-04 -1.283E-007 5.074E-011
0
0.4445
2.910E-05
6.887E-07 -3.726E-11 6.472E-15
1
3565741.154
0.078804989
86.30331734

192249.2697
1200676.4
SUM
X
1392925.67 595.303317
0.46344 t/h
Water Injection
380.68656 t/h
Cp
Satuan
Cp
Satuan
0.196 kkal/kg
0.212 kkal/kg
0.188 kkal/kg
0.188 kkal/kg
0.473 kkal/kg
1 kkal/kg
C
C
C
C
C
C

Flow Clinker Flow Additive Flow Gypsum Flow Tailing Flow Fresh Feed

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Data

1. Perhitungan mencari jumlah kandungan air atau Moisture Content (MC)

= kadar air gypsum + kadar air addit

2. Perhitungan mencari flow semen

3. Perhitungan mencari kalor yang masuk (Heat Input)

b. Clinker heat (Qk)

c. Additive heat (Qa)

d. Gypsum heat (Qgy)

e. Cement tailing heat (Qt)

b. Radiation/Convection heat (Qr)

4. Perhitungan mencari kalor yang keluar (Heat Output)

((m x Cp x T)+(m x L) +( m x Cpv

Density of gas in meas.Pos

1,3 x ((273)/273+T) x ((10336 +

Density of gas in meas.Pos.

1,3 x ((273)/273+T) x ((10336 +

Luas Penampang (A)

1/4 x 3,14 x (d^2)

Debit gas pada 0 C & 1 atm(Qn) =

air at pressure 1 atm and temperature 30 C

(0,237T + 23(T^2)*10^(-6) + 0(T^

5. Jumlah water spray

m + kadar air additive

+T) x ((10336 + Ps)/10336)

+T) x ((10336 + Pd)/10336)

Grinding heat (Qg) =

Q = (m*Cp*T)+(m*(laten heat of evaporation)

ensity of gas in meas.Pos

re 1 atm and temperature 30 C =

Cpventing air = (0,237T + 23(T^2)*10^(-6) + 0(T^3)*10^(-9))/T

Density of gas in meas.Pos

air at pressure 1 atm and temperature 30 C =

= ((X + 463,44)*57,0147) +((X+463,44)*539))-(30*X)

24,3-0))+((X + moisture content)*539)

566.0147101708 Evaporation Water Injection

Grinding heat (Qg) =

Density of gas in meas.Pos

5402.867 = Q evaporation - Q water injection

Evaporation Water Injection

Grinding heat (Qg) =

= ((X + 463,44)*57,0147) +((

Density of gas in meas.Pos

5745.371 = Q evaporation - Q water injection

Evaporation Water Injection

Grinding heat (Qg) =

= ((X + 463,44)*57,0147) +((

Density of gas in meas.Pos

5745.371 = Q evaporation - Q water injection

Evaporation Water Injection

Grinding heat (Qg) =

Density of gas in meas.Pos

15681.199 = Q evaporation - Q water injection

Evaporation Water Injection

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Q = (mCpT)+(m*(laten heat of evaporation)

Cpventing air = (0,237T + 23(T^2)10^(-6) + 0(T^3)10^(-9))/T

= ((X + 463,44)57,0147) +((X+463,44)539))-(30*X)