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    Inhouse NCR Format

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    Suresh Rathod
    Three non-conformance reports were issued during 2015-2016 regarding machining and fabrication errors. Report 001 noted insufficient material for machining due to lack of stiffeners around a joint. A weld buildup was done and found satisfactory after testing. Report 002 identified a channel that was cut 100mm too short due to miscommunication between fitter and helper. A new channel was cut to the correct dimension. Report 003 involved a flanged nozzle that was not parallel due to insufficient stiffeners before welding. The nozzle was rewelded to maintain parallelity. Corrective and preventive actions focused on providing sufficient stiffeners and double checking dimensions to prevent reoccurrence.

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    Inhouse NCR Format

    Uploaded by

    Suresh Rathod
    100 views2 pages
    Three non-conformance reports were issued during 2015-2016 regarding machining and fabrication errors. Report 001 noted insufficient material for machining due to lack of stiffeners around a joint. A weld buildup was done and found satisfactory after testing. Report 002 identified a channel that was cut 100mm too short due to miscommunication between fitter and helper. A new channel was cut to the correct dimension. Report 003 involved a flanged nozzle that was not parallel due to insufficient stiffeners before welding. The nozzle was rewelded to maintain parallelity. Corrective and preventive actions focused on providing sufficient stiffeners and double checking dimensions to prevent reoccurrence.

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    Inhouse Ncr Format

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    Three non-conformance reports were issued during 2015-2016 regarding machining and fabrication errors. Report 001 noted insufficient material for machining due to lack of stiffeners around a joint. A weld buildup was done and found satisfactory after testing. Report 002 identified a channel that was cut 100mm too short due to miscommunication between fitter and helper. A new channel was cut to the correct dimension. Report 003 involved a flanged nozzle that was not parallel due to insufficient stiffeners before welding. The nozzle was rewelded to maintain parallelity. Corrective and preventive actions focused on providing sufficient stiffeners and double checking dimensions to prevent reoccurrence.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as docx, pdf, or txt
    100 views2 pages

    Inhouse NCR Format

    Uploaded by

    Suresh Rathod
    Three non-conformance reports were issued during 2015-2016 regarding machining and fabrication errors. Report 001 noted insufficient material for machining due to lack of stiffeners around a joint. A weld buildup was done and found satisfactory after testing. Report 002 identified a channel that was cut 100mm too short due to miscommunication between fitter and helper. A new channel was cut to the correct dimension. Report 003 involved a flanged nozzle that was not parallel due to insufficient stiffeners before welding. The nozzle was rewelded to maintain parallelity. Corrective and preventive actions focused on providing sufficient stiffeners and double checking dimensions to prevent reoccurrence.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    of 2

    INHOUSE NCR REGISTERED DURING THE YEAR 2015-2016

    DATE

    NCR
    NO.

    04.04.201
    5

    P.O.No./ Project/
    Drawing No.

    NCR Description

    Root Cause

    Corrective Action

    001

    During machining of JOF of


    Separator Body, it is observed
    that the 20% area for 4 -5mm
    material is not available for
    machining

    Sufficient stiffeners are not 5mm Weld buildup


    provided around the JOF
    carried out on 20%
    before welding.
    area. Dye penetrant
    test carried out on
    the weld buildup
    area and found
    satisfactory.
    Machining carried
    out and found
    satisfactory.

    23.04.201
    5

    002

    Channel 120x75 is 2100mm as


    against the Drawing requirement
    of 2200mm.

    18.07.201
    5

    003

    Parallality of Flanged Nozzle


    not maintained as per the
    requirement.

    Preventive
    Action

    Sufficient
    stiffeners are
    provided on
    JOF before
    welding. These
    stiffeners will
    be removed
    only after
    stress relieving
    operation, to
    maintain the
    dimensional
    stability.
    Helper hold the tape at
    New channel was cut Fitters are
    100mm, and the fitter has
    to the required
    advised to take
    marked to 2200mm.
    dimension
    care for future
    Hence, 100mm difference
    jobs. Fitter
    was observed.
    should confirm
    with Helper
    before
    marking.
    Sufficient stiffeners are not Nozzle flange was
    Suffiecient
    provided around the
    removed and
    stiffeners will
    Flanged nozzle, before
    rewelded to maintain be provided
    welding
    the parallality
    around the
    nozzles for
    future jobs.

    Impleme
    ntation
    status
    Impleme
    nted.

    Impleme
    nted.

    Impleme
    nted.

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