Conveyors & Department of Mining, Dressing and Transport Machines AGH Belt Conveyors Calculations Piotr Kulinowski, Ph. D. Eng. Piotr Kasza, Ph. D. Eng. ef _ piotr.kulinowski@ agh.edu.p! 2 12617 3092 B-2 ground-floor room 6 consultations: Mondays 11.00 - 12.00 A DIN 22101 Stationary work(v=const) — P, Bett conveyor: bot mormi P,=W, =f. Som -g-co8d4 Fm, -g:sind [N]Length related mass of moving parts wm + Length rolated mass of the material handled ‘a or ™ seu * Length related mass of the rotating parts of the idlers in & conveyor section = he Mat gi be Wy + Length related mass of conveyor batt 8 m= eg KM) Theoretical volume flow Q, (in m3/h) (v = 4 m/s) BS8 FS888 ERB 0 veces, | set | wes wae | aso | eeMotional Resistances rolling resistances of the Idlers 2. flexing resistance of the belt 3.flexing resistances of the bulk material We - Primary Resistances 4 acceleration resistance and frictional resistance between material handled and belt Wg - Secondary Resistances ‘5. chute frictional resistance 6. scraper resistance deflection resistance due to belt bending VV), - Gradient Resistance 8, gradient resistance of conveyed material @ Friction value f for top and bottom run together Tire rotons res Tondo? Tat Tier Ta lgrment te coneyer dun ood ad Balin dur hat a pwd ccs Fy, ei ur soa tad Space aires ntcpannm 10.15 “19 ois Lar opens nme dee pry 26 “rege ae” eos <5 26 Anise °C 81028 725 <6 ctor vet ing vue sdereae | anatase downto wo Note: Higher safety in the dosign ofthe dive units is achieved — with motor-oporated drive units by selecting a higher f value, — with generator-nduced operation of the drive units by selecting a smaller f value. nm oTSecondary Resistances - Coefficient C(L) ‘The total secondary resistances FN result from the sum of ocaly limited motional resistances in the top un and return run, particularly tthe head and tail of @ belt ‘conveyor system: Bulk material feed + acceleration resistance ard frictional resistance between materal handled and belt + chute frictional resistance: Balt cleaner + scraper resistance Pulleys (not driven) + deflection resistance due to belt bending + resistance ofthe pulley bearings ‘Conveying lengthfen] Motional Resistances W, =We + Wy +W, + Wp, Toa primary resistances : We =f |m, +2-m,+m)-cosd}-¢ IN] Total secondary resistances. Ww, =(C—1)We IN] ‘Total gradient resistances : Wy=H-m-g IN] We f,-L-[mi +(m, +mi}-coso]-o+H-im,+mg IN W,=C-fy-L-[m.+m,-cosd)-g-Hm-9 IN]Power Required me + We - total of the motional resistances in top runireturn run in a steady state operation + v -belt speed + N- total as a result of loading conditions in a steady operating state of necessary power at the periohery of the driving pulley We vk yn 1000 isa Noma or Ne=Nen [kW] {motor operated drive) _ (generator operated drive} pair versie | twins | otha Bowen 096 ecvomschantat oa om Seder Hema oe oes pa 10 a 286 oa Tension calculations we” Wek, “ert W, Sy 8, =85 8,=8,+W, ‘Tensions correction (bal $29) Su. = MAX(B,: $2 8: 8,) IN]Sections pf belt conveyor wm SU) Sia = Si + Wesoriieay + Whoncsnieay # Whacinivay Mertiniay 2 Peisiay— Maximum belt tension ~ stationary work Siang — Safety factor — stationary work Daw i, 5, Ky> “8. kN 1-1, B il ERED [Gorveicectar a eo | se Guide Values for Top and Bottom Cover Gauges for Textile Carcass and Stee! Cord Conveyor Belts fr diferent Uses (n mm)Minimum Pulley Diameters we” ‘The pueydamatee inal eoneyer etm pend ‘Thewrininu ply danetee fr puleyo! oxy Ghiecenlgn onateieardonthetypeatspie tthe Band Cant dette fo fo ast tnetetowing pay grou wt beating es tinebetenctea tg tron cutee fy wed Grp Ae Fv ls and the alles inthe mney range afhgh Bat eel 6188: Deletion pes in th ange olan BESTE bartiene ~Ganc! sami tage inet mane e os 6 © rohan 0 eo e- ome a a © tue a terete so tans shal berouncel ue {ome ron ninersabs oie tabe ben as | a0] as | as] ots 250 am | aso | 20 | 100 | 200 cm | 0 eon | 1292 | 1000} aw | 100 sm oo | ow | oo | om | om wo | v00 eso | sos | 120 | somo | 1259 1000 ano | son | eno | am | ms soo | coo zm | zw | ean | ra | um rm zw | roe | reo | row | roo 20 | so cman wish ested bot nein 1, ‘Wthrolted nominal boar fors> force rte awa te pals ofthe oeiography (CT "Continuous handling equipment — Nomenclature, ISO 2148-1974 * Kulinowski, wyktady .Transport przenosnikowy”, www.kmg.agh.edupl * Phoenix Conveyor Belts Design Fundamentals