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Tool & Die Making: Tool and Cutter Grinding
Tool & Die Making: Tool and Cutter Grinding
JIG GRINDING
Course contents:Introduction to working Principle of WAIDA Jig Boring Machine.
Principle of RAY Jig Grinding attachments and it's working..
Selection of Grinding Wheel and it's Types for different
job working.
Use of job setting equipment and accessories (Job setting microscope ,Digital readout
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JIG BORING
Course contents:Introduction to working principle of WAIDA (Japan Make) Jig Boring Machine.
Working Principle of proving bar ,micro boring head ,tool setting microscope ,digital
read out.(Accuracy of 0.5 micron)
Types of tools and cutter used on jig boring and their materials.
Types of measuring instrument used for inspection of job & their working principle.
Interchangeability ,limits ,Fits and tolerance system and its applications in production .
PRACTICAL:Use of proving bar & slip gauge for machine axis setting, microscope for job setting,
general vertical boring & counter boring operations, use of micro-boring head to enlarge
bore, co-ordinate drilling, making of internal and external taper.
Course contents:Types of lathe ,milling ,shaping ,surface grinding machines and it's operations.
Types of measuring instrument used to inspect the job and it's calculations.
Types of tools and cutter used at shop floor machining and their material.
Jigs & Fixtures it's type ,Principle of location ,Clamping and it's types.
Interchangeability ,limits ,fits and tolerance system and its application in production.
PRACTICAL:Making a simple drilling jig, indexing jig milling fixture & Turning fixture.
T ypes of Ji gs & Fixtures it's t ypes ,principle of location ,clampin g and its t ypes.
Types of measuring instruments used to inspect the job and its calculation.
Manufacturing processes for limited ,batch and continuous Productions .
Method
of
locations,
clamps
and
its
types.
Design Principle of simple drilling jig ,indexing drilling jig and fixture , turning and
milling fixture.
Interchangeability ,limits ,fits and tolerance system and its applications to design jigs &
fixtures.
PRACTICAL:Design for simple drilling jig, indexing drilling jig, indexing fixture, turning and milling
fixture on Auto CAD - 2000
GEARS AND ITS INSPECTION
Course Contents:
Classification
of
Gears.
Condition for constant velocity of gears
Form and system of gar tooth
Gear material and its Heat Treatment
Design consideration for gear drive
Calculation for Beam Strength and Tooth Load for gear teeth
Terms used for Spur, Helical, Bevel, Worm & Worm Wheel
Standard proportion for Spur, Helical, Bevel, Worm & Worm Wheel
Basic Rack profile for gears with involute tooth profile
PRACTICAL
Making
of
Spur/
Helical
Gear
Gear Inspection - Error and their measurement.
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