PIU (POWER INTERFACE UNIT)

1. Unmatched patented technology, unbeatable savings

2.
Most trusted : Over 75,000 PIUs installed
3.
Cutting Edge electrical interface and design


Split type modular design


Unique SMD technology
4.
Options adaptable to any need


44 PIU variants
5.
Fastest real time running operation


Response time of 10 micro-second
6.
Energy monitoring for better energy management


Equipped with GPRS modem

Unmatched Advantages:
High upgradeability = Future proof investment
Most advanced field team = Best after-sales
service

2500 field engineers spread across all
circles

Easy serviceability & repairs
Highest MTBF of 70,000 hours in the industry
temperature.

Description

Standard Specification

Capacity

Range of 5 to 50 KVA

Multi Phase Logic

PIU will work on 1Phase, 2phase or 3Phase.

Input voltage range on single phase 155V280V

Mechanical

CNC Fabricated rack, using CRC Sheet duly powder coated, floor size 600x400 mm & height 1800 mm.
1.6 mm thick CRC sheet. Split type modular design.

IP Protection

IP 21

Safety

The equipment will ensure IEC 60950 safety standards

MTBF

All material & workmanship will be of professional quality to ensure MTBF requirement. The MTBF of the PIU
is more than 70000 hrs.

Compliance

CE, Tested for safety, EMI/RFI, ERTL compliance

Micro Controller

Time

Real time & date-programmable

Event Logs

Last 500 events

RS 232/RS 485 Port for

ACME use only

For PC interface to adjust the critical data and unload the alarms, This Port will be used for configuration
of PFCs.

Energy

Data Transfer

High-Speed micro controller

True RMS for all voltage & current
All the inputs to the measurement board will be duly protected against surge as per IEEE-62.41
The measurement circuit will be rated at least twice of the maximum input range, each independent for AMF & module

Will be able to read the energy from Meter via 485 port
Will be able to measure the DG energy (Cumulative KWH & Hrs)
Will be able to measure the EB energy (Cumulative KWH & Hrs)
Will be able to store data of DC energy meter fetched from power plants of cell-sites of the network.

PIU will be equipped with suitable GPRS modem / GPRS DTU and able to process the data.
It will be able to connect via RS485 port to DC power plants for energy meter reading or with any
other specific equipment.

All above reading will be extendable to NOC / TOC through GPRS Modem.
Local storage of DC Energy will be available if meter goes faulty.
Controller will be able to store energy data / performance data and alarms / events for last 500 events.

Data communication will follow TOC protocol ver 2

Description

Standard Specification

Type

Micro Controller based, true RMS,

static line conditioner

Power Rating

As Per Requirement, rated at 100%

capacity.
Temperature rise of the device and
transformers will be as per class F
specs.

Line Conditioning Module

Rated input voltage range

Facility to operate on Voltage

range - 240-480 Normal L-L / 155
280 L-N

Rated Output Voltage

220 V +/- 10%

Input Frequency Range

47-53 Hz

Total Harmonic Distortion

<3%
(THD) %of Voltage/Current
Efficiency at > 75 % load
and 50 degree temperature

>97%

Dynamic response time

400 V/micro-sec

Response Time

<10 ms

Protections:
Voltage protection at
incoming power input

Voltage protection at
MODULE

High Voltage Disconnect (HVD)

485V after 10 milliseconds
Low Voltage Disconnect (LVD)
155V after 5 seconds
Input side HVD 485V; LVD
155V
Output side - HVD 250V (immediate); LVD 190V after 3 sec

Insulation

>1000 mega ohms

Inter winding capacitance

<10 NF

Input/Output isolation

6KV

Winding

Double wound with copper foil

shielding

In-rush Current

110 % for 60 Seconds

Temperature

(-5 to 55 deg)

Humidity

RH 95% (max.)

Smoke Detector:

After DG starts and supply is healthy

Blackout delay

10 seconds between mains and DG

contactor changeover.

DG cooling time

5 minutes

DG start attempts

Three attempts with delay between

attempts ( 40 -40 -40 sec )(settable)

DG Lock time

After three very short mains restoration 10-10-20 minutes, DG will run for
2hrs (settable) continuously.

Stop Command duration

Settable from 0 to 30 seconds

Battery charger & DG

controller unit

Automatic DG battery, SMPS

charger with boost/trickle
charging & with constant current charging facility (12V)

Photoelectric type -2 No, Sensitivity

3% / ft.

AC distribution unitMains MCCB, DG MCCB

125 Amp. ( suitable for 25 kva )

Load Distribution

ACDB1 2X63A, 2X32A, 1X16A, 1X6

ACDB2 - 2X63A, 2X32A, 1X16A, 1X6

Aviation light- ( -48 Volt

) with inbuilt functional
feature

6A

Auto Phase selector

The PIU will be equipped with auto

phase selector which will select any
two phase or single phase out of
3 Phase. There will be a electrical
and mechanical interlock between
each contactor to avoid short circuit in case of electronic failure

Set point-for high temperature alarm

Factory set (ON at 38C and

OFF at 36C)

DG set measurements

Mains/DG status, DG accumulated

hours, DG voltage, DG Energy Measurement (DG KWH)

Mains measurements

Input Voltage, Output voltages for

line conditioning module, Mains
Energy Measurement (EB KWH)

Battery measurements

Battery running hrs (Accumulated)

LED Indications:

Mains ON, DG ON, Smoke/ Fire

Alarm, Over Load, MODULE fail, Fuel
Low, DG fail to start, DG fail to stop,
Alternator fail, LLOP, DG overload,
Mains Fail, System battery low, DG
battery low, HCT/HWT, High Shelter
temperature

List of potential free dry

contacts

Alarms will be extended to NOC /

TOC through changeover contact (
both NO, NC ) Four way splitter.
Mains fail, Shelter Door open/
Intruder, DG Door open, Low fuel
level, Common fault -- LLOP/Alt
fault/HCT/HWT/V belt/Dg fail to
start/DG fail to stop, Smoke/Fire,
Load on DG, DG Fail to stop, DG
Fail to start, DG over load, AC fail,
Shelter high temperature, Rectifier
fail, Site on battery, Low battery
voltage, DC fuse fail

Delays:
DG on load

Charger suitable for charging

the SMF/Conventional battery
of upto150AH (20% of AH capacity settable)
Provision of Auto manual mode
selection

Standard setting

Setting in the PIU/ PIU can only

change through Laptop only

Dual DG Logic
(Optional)

Will be provided as under:

The command will always go to

a higher capacity DG set

After set time of 5 mins ( settable ) the PIU will sense the
load and if it finds the load to
be 80% ( settable ) of the lower
DG capacity it will start the
lower DG and switch off the
bigger DG

ACME Tele Power Limited, Plot No 2, Sector 34, EHTP, Gurgaon - 122001, Haryana, India
Phone : +91-124-4817000, +91-124-4817777, Fax: +91-124-4817111
Email: info@acme.in, Website: www.acmetelepower.com