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Roadstar CD 801mp FM
Roadstar CD 801mp FM
ENTER
BND
LOU TA
AUDIO
ADJUST
PTY AF
MP3 ILL
MODEL: CD801MP/FM
CONTENTS
Page
Disassembly Instructions ·······················································································································3
Disassembly Diagram····························································································································4
Alignment Procedures····························································································································8
Specifications ·····································································································································34
2
DISASSEMBLY INSTRUCTIONS
1. Using the unlock key that came with the unit or a similar tool, unlock the Mounting Box and remove
toward the rear of the unit.
2. Remove the screw (A) located on the rear of the top cabinet and remove the Top Cabinet.
3. Remove two screws (B) located on the rear of the bottom cabinet then remove the Bottom Cabinet.
4. Remove two screws (C) (one located at the left side and one located at the right side of the Front Bracket)
then remove the Hooks.
6. Remove two screws (D) from each side of the base then remove the Base.
7. Remove two screws (E) from the front bracket and remove two screws (F) from the rear cabinet.
8. Remove two screws (G) from the front deck bracket then remove the Front Deck Bracket.
Remove two screws (H) from the rear deck bracket then remove the Deck and the Rear Deck Bracket.
9. Remove the screw (I) and three screws (J) from the Heat Sink then remove the Heat Sink and the K7377 Heat
Sink.
10. Remove the screws (K) and remove the Antenna Clip.
Remove the screw (L) and remove the Wire Clip.
11. Remove two screws (M) from the rear cabinet of the right side then remove the IC7805 Bracket.
12. Remove five screws (N) from the main board then remove the Main Board.
13. Remove four screws (O) from each side of the rear cabinet then remove the Front Bracket and the Rear
Cabinet.
3
DISASSEMBLY DIAGRAM
4
OPERATION CHECK
POWER ANTANNA
MAIN UNIT
ANT
MPX
DUMMY STEREOS
DISTORTION ANTANNA MODULATOR
METER VTVM VTVM
AM SG FM SG
5
BLOCK DIAGRAM
6
ALIGNMENT LOCATIONS
FM TUNER BOARD
7
ALIGNMENT PROCEDURES
FM ADJUSTMENT
Equipment Required
Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as possible
to avoid overload and clipping.
8
MW ADJUSTMENT
Equipment Required
Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as possible
to avoid overload and clipping.
9
PRINTED CIRCUIT BOARDS
10
5 4 3 2 1
C46 391
FEO
R23 0
R29 47K
TEO U7
C19 224 104 4M IC
R18 30K
GND
OPTION C14 1 20
EC3 D0 GND
R14 180K 103 2 19
D1 D3
SGND
120K 10U 3 WE D2 18
R77 C66 R20
R71 open C32 open 104 4 RAS CAS 17
C51 683 220K AGND 5 16
C15 A9 OE
VREF
EC12 R2 EC2 6 A0 A8 15
D C45 391 VCC DVCC 7 14 D
VREF A1 A7
10U 22K 10U 8 13
R15 68K LCH A2 A6
9 A3 A5 12
R28 15K 10 11
C57
C18 104 R13 47K RCH VCC A4
SLO
C39 104
AGND
AGND
VC C
C25 104
ADATA
C41 103
222
J6
BCKI
38 ADATA
VC C
VC C
SP0 R68
37 LRCK
GND
BCKI
17 SGND C65 104 R31 OPTION
VCC 150K C59 0 U4
SPDLO
C27
36
35
34
33
32
31
30
29
28
27
26
25
VREF 16 VREF C67 OPEN
104 SGND AGND 1 24
C68 OPEN
15 SGND OPEN
48
47
46
45
44
43
42
41
40
39
VEE C64 C63 D0 VCC VSS
14 150K R22 2 23 D3
OPEN
LPFT
TZC/SSTOP
SLP
ATSC
SGND
TEIO
FEO
TEO
SLO
FEM
TEM
SLM
DQ0 DQ3
EC13
E
C69
33P 33P D1
R3
13 82K R58 C43 474 3 22 D2
SADTI
LRCKI
BCKI
VHALF
VREF
RCHOUT
'
'
'
VSSA_DAC
VDDD_DAC
VSSD_DAC
B R39 270K DGND C28 GND C17 DQ1 DQ2
12 82K R59 LD 37 24 1M R79 4 21
EC11
C LD SPO WE CAS
82K R61 PD CDBCK 5 20
10K
D 11 38 PD SPM 23 222 1 36 104 RAS QE
82K R60 AC C30 VSSA_PLL BCKO 6 19
10 39 22
10uF
103 2 35 CDLRCK
1M R7
A PDAC ASY VCO1LF LRCKO A11 A9
9 150K R21 BD 40 21 R1 47K X3 C28 3 34 CDDATA 7 18
F PDBD EFM VSSD_PLL SADTO A10 A8
10uF
8 F 41 20 C31 333 222 4 U6 33 8 17
MD PDF LOCK A0 A7
GND
82R E VREF VDDD_PLL DATX GND
OPEN
7 R62 42 19 C29 474 16.9344MHz 5 32 9 16
VDDD1-5V S5L9290 A1 A6
C58
VR SGND 103 PDE U5 WDCK CDCLK VCC C2PO
6 C42 43 18 6 31 10 A2 A5 15
LD 103 DCB CLV1 R6 20K XIN JTTB ACLK 11 14
5 VREF
C44 44 SIL9226 17 7 30 A3 A4
SGND C40 EC9 MCP RESET XOUT SBCK
R36
4 45 16 R78 3K3 R5 8K2 open 8 29 12 13
R35
FO- SVCC EC10 DCCI MLT GND VSSD1 46.VDDA_DAC VDDD3-5V VCC VCC VSS
3 103 47U C33 46 15 EFM C70 9 28
GND
TR- R12 SGND 153 DCCO MDATA EFMI 47.LCHOUT VSSD2
2 47U 47 14 LOCK 10 48.VDDA_PLL 27 16M IC
TR+ 10R C24 VREF MCK LOCK VDDD2-3V VCC
C67
1 48 13 CDCLK
1K
FO+ Q1 SVCC EQC ISTAT 11 SMEF MUTE 26 EC14
RESETB
FRSH
1K
104
FSET
12 25
EFNI
EQO
RFM
VCC
FGD
TGU
RFO
TESTV
WDCK
SMDP SQDT GND
EQI
SMSD
MDAT
SQCK
ISTAT
FSI
FIB
SOS1
LKFS
2SA812
MCK
R56 15K
C4M
104
MLT
VREF 100uF
2K2
R49
SGND R55
10
11
12
2K2
1
2
3
4
5
6
7
8
9
C C
13
14
15
16
17
18
19
20
open R56 21
22
23
24
SVCC
C37
VCC
R4 8K2 GND
C34 VCC
GND
VREF R54 2K2 103
C35 R53 2P C60
R52 8K2 104 C10
102
VREF 222 GND
C5
8P 1K 472 C36 RFO
MP3MLAT
SGND 1M R81 152 R17
104 C13
MP3DIN
MP3INT
MDATA
EC4 100K 152 R16
MCK2
VREF C50
C26 X2
VD D
4U7 220K R8 C49 100K
J1 SVCC 104
4.5MHz 102 GND
FEED+ 1 103 C38 SGND GND GND
2 PWMOD C6 RESET GND
FEED-
FEED 0 R38 OPTION
TEO
R75
8K2 R76
vcc2
33
32
31
30
29
28
27
26
25
24
23
GND
v cc2
+8V 24K JR4 VCC
39K R9
J4 VREF
R48
open
GND
ISTAT2
X1
X2
RESET
JITB
NC
NC
VDD
GND
NC
NC
C56 C16 C52
SPINDLE- 1 15K JR1
104 0 R43 4K7
2 34 22
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
SPINDLE+ SPLO MLT GND 104
0 JR3 35 SQCK MP3INT 21
28
27
26
25
24
23
22
21
20
19
18
17
16
15
36 20 104
SPINDLE POWERON MP3MLAT
DDAT1
DDAT0
TEST0
TEST2
TEST1
MINT
MDOUT
MLAT
MDAT
VSS
RASB
WEB
MCK
MCU_CLK
SCAN_EN
VDD
37 GND MP3DIN 19
GND
DO4.2
DO4.1
DI4.2
DI4.1
VCC2
VCC1
DI3
DO3.2
DO3.1
DO5.2
DO5.1
VERF
GND
'
38 CDPRES U2 MDATA 18 49 32
B VDD VSS B
39 BDATA VDD1 17 VDD 50 31
SGND RS9701 OR RS9702 DDAT2 NC
40 BUSOUT MCK2 16 51 30
U3 KA9259 41 15 DDAT3 NC
MUTE LSTART 52 CASB ETYPE 29
42 14
MUTE
D01.1
D01.2
MCK1 CDON 53 28
DI1.1
DI1.2
DI5.1
DI2.1
DI2.2
DI5.2
GND
GND
REO
SLEDORG
DA08 EMP
REB
43 13
OPTION1
OPTION2
DI2
FEEDR
FEEDF
ORGIN
AVREF SOS1 55 26
8CMM
ISTAT
SQDT
DA06 LRCK
AVSS
LKFS
56 U1 25
SVCC DA05 BCLK
24K
10
11
12
13
14
57 24
R19
1
2
3
4
5K6 R74 5
6
7
8
9
SGND
59 22
10
11
47K SEL2 DA00 CD/BCK
1
2
3
4
5
VCC 6
7
8
9
60 DA01 15 PLL_BYPASS CD/LRCK 21
R30 R72 61 20
TP12 47K SEL1 GND DA02 CD/DATA
open GND 62 19
PLLO VDDA
PLLO VSSA
PLLO VBBA
SGND
PLL1 VDDA
+8V
PLL1 VSSA
PLL1 VBBA
J2 39K SL+ DA03 CDP/CLK
63 18
470K R64
FILTER_0
FILTER_1
FEO OEB ACLKEX
RESETB
1 SL- 64 17
190K SEL3
SLED+ VSS VDD
XOUT
2
SEL4
GND
VDD
VSS
CLK
SLED-
XO
open
3
XI
SLORG_IN vcc2
'
SLORG_OUT 4
104 C53
220K R73 104 C54
10
11
12
13
14
15
16
GND
1
2
3
4
5
6
7
8
9
SLED/ORGS/W B+5V
SW1 GND VDD 75K JR2 0 R57 15K VCC
SGND R11 R80 1M
EC1
R46 vcc2 vcc2
C3
C8
C4
104
R40 R41
C7
J5 CHUCK S/W X1
39K
B+5V 47K R34
821
104
102
GND 3 16.9344MHz
AD/SW 75K
100uF
EJ END 2 C1 C2
1 GND 33P
AGND
LD START 33P
A R42 68K ZD2 2V SVCC A
B+5V
VDD VCC
+8V
11 AGND
SENSOR GND
13 +3V
10 +8V
D2 D1 R70 open
R27 2K2 C4375
B+5V
15
14
12
470R R67
2K2 R32
EC8 C55
R63 68R EL-23 EL-23 C21
100uF 104 Q2
CD-1
RESET
CD DATA
CDPBUS
ACC(CDP ON)
B/UP(5V)
3V DC
DGND
8V DC
SENS1IN
CDP RCH
A_GND
CDP LCH
SENS1O
POWER RQ
C20 C23
100uF 104 C22 Title
EC7 R25 0 104
PM O D
100uF CDX3.6.3(MP3)
J3 104
3V6 100uF
GND SGND R65 1K Q3 Size Document Number Rev
PWMOD A1504 ZD1 A3 {Doc} A
OPTION
Date: Saturday, August 04, 2001 Sheet 1 of 1
5 4 3 2 1
18
EXPLODED VIEW
CABINET
19
EXPLODED VIEW PARTS LIST
CABINET
Ref. No. Description RS Part No. Mfr.’s Part No.
1 Panel
2 Ring +Spray Silver 51-07122-80
3 Base/ABS (New Socket) 51-04926-00
4 Front Cabinet /CD049X3.1 61-04912-02
5 KMC CD MECHA. CDM-211S 94-00211-00
6 Rear Cabinet 61-12622-00
7 Top Cabinet 61-12620-00
8 Bottom Cabinet 61-12621-00
9 Main Fiber 35-12601-00
10 Main Board 12-01360-088
11 Heat Sink (Y) (W/O CDC) 61-12624-00
12 Mounting Box 61-68707-08
13 CD Windows Sheet 43-A3101-00
14 Shade (III) 81-69005-00
15 Panel Bracket (CD) 61-15603-00
16 Pipe 34-40201-00
17 Bracket Spring 36-02922-00
18 Gear 1 (POM) 52-40237-00
19 Panel Bracket Spring (Left) 36-04901-00
20 Panel Bracket Spring (Right) 36-04902-00
21 GIB (POM) 52-40235-00
22 Open Adaptor 52-10564-00
23 Right Bracket 39-00104-00
24 Gear 2 (POM) 52-40238-00
25 Left Bracket 39-04908-00
26 CD Back Light (PC) 52-04937-00
27 Hook (POM) 52-40236-00
28 Release Spring 36-00102-00
29 Hook Shaft 34-00101-00
30 Lamp Board 12-03201-755
31 Socket Board 12-01000-345
32 Socked Cover Nylon 52-10561-01
33 Right Spring 36-06855-01
34 Spring Bracket (PC) 52-04938-00
35 Wire FIX Fiber 35-56704-00
36 Wire FIX Sheet 39-04911-00
37 Hook 39-03207-00
38 Front Deck Bracket (X3.1) 39-03218-01
39 Rear Deck Bracket 39-12621-00
40 FM Cover 39-09305-00
20
Ref. No. Description RS Part No. Mfr’s Part No.
41 IC 7805 Bracket 39-03210-00
42 IC 8571 Bracket 39-85712-00
43 Spring Washer M5 35-50001-00
44 Screw M5 (Rear Cabinet) 34-14461-00
45 Wire Clip 39-12620-00
46 Antenna Clip (II) 39-A1528-00
47 Camera Screw M2X3 P/H (Black) 40-60203-20
48 Screw ∅2 X 4 PA/ST 40-02004-10
49 Screw ∅2 X 6 PA/ST Black 40-12006-20
50 Screw ∅2.6 X 4 PH/MS 40-02604-00
51 Screw ∅2.6X4 BH/MS 40-02604-01
52 Screw ∅2.6 X 4 KH/MS 40-02604-02
53 Screw ∅2.6 X 4 PH/TAPTITE 40-02604-03
54 Screw ∅2.6X 6 BH/MS 40-02606-00
55 Screw ∅2.6 X 8 BH/MS 40-02608-01
56 Screw ∅2.6 X 12 BH/MS 40-02612-01
57 Screw ∅3X16 PH/MS 40-03016-00
21
EXPLODED VIEW (DECK)
22
EXPLODED VIEW PARTS LIST (DECK)
23
EXPLODED VIEW PARTS LIST – CONTINUED (DECK)
24
SCHEMATIC DIAGRAM (MAIN)
25
SCHEMATIC DIAGRAM (SERVO)
26
ELECTRICAL PARTS LIST
27
ELECTRICAL PARTS LIST - CONTINUED
28
ELECTRICAL PARTS LIST - CONTINUED
29
ELECTRICAL PARTS LIST - CONTINUED
30
ELECTRICAL PARTS LIST - CONTINUED
31
ELECTRICAL PARTS LIST - CONTINUED
32
ELECTRICAL PARTS LIST - CONTINUED
33
SPECIFICATIONS
34