TOOL GUIDING & SETTING DEVICES

(JIG BUSHES, TENONS & CUTTER

SETTERS)

DRILLING AND REAMING JIG

REAMING ALLOWANCES

H7 HOLE ( REAMED HOLE) CAN BE

OBTAINED IN DRILL JIG BY CHANGING
THE SLIP DRILL BUSH WITH REAMING
BUSH
THE REAMING ALLOWANCE IS
GENERALLY TAKEN AS 0.1 M.M / SIDE
TO 0.15 MM/ SIDE

ERRORS IN DRILL JIGS

EXTENT OF THE ERROR BETWEEN JIG
BUSH AND DRILL ( F7 / h8)
EXTENT OF THE CENTER DISTANCE
TOLERANCE ERROR BETWEEN THE TWO
JIG BUSH HOLES ( +/- 0.01 M.M)
EXTENT OF THE ERROR BETWEEN SLIP
DRILL BUSH AND LINER BUSH ( H7 / g6)
EXTENT OF THE CONCENTRICITY ERROR
OF LINER AND JIG BUSHES ( 0.005 )

ERRORS IN GUIDING SYSTEM

FUNCTION OF A TENON IS TO ESTABLISH
RELATION BETWEEN FIXTURE AND MILLING
MACHINE
THE ACCURACY OF A WORK PIECE
DEPENDS ON THE ACCURACY OF GUIDE
WAYS OF A MILLING MACHINE AND THE
CLEARANCE BETWEEN GUIDE WAYS AND
TENON.
GUIDE WAYS TOLERANCE H8
TENON TOLERANCE
- j6

CUTTER SETTER ERRORS IN MILLING:

CUTTER SETTER POSTIONAL ERROR WITH RESPECT
TO DATUM OF FIXTURE IS AROUND 0.02 M.M.
LOCATOR PLATE POSITIONAL ERROR WITH RESPECT
TO DATUM OF THE FIXTURE IS AROUND 0.02 M.M.

CUTTER SETTING

SECTION A-A