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CRI Dependance
CRI Dependance
UDC 669.162.16
Introduction
In the last century after basic research of
cooled blast furnaces in the USSR and Japan,
scientists and process men have researched coke
behavior and its role in the blast-furnace smelting.
Coke for blast-furnace smelting should be
characterized by a narrow range of granulometric
composition, large average coarseness, high
strength and wear-resistance as well as low
reactivity [1].
Even at the time it was completely understood
that increase of coke reactivity led to
intensification of its fracture process on the way
from the middle of stack to blast-furnace hearth
due to chemical effect of 2 and water vapor.
The lower reactivity of coke, the less its surface is
damaged and larger and stronger coke comes to the
blast-furnace hearth preventing gas-dynamic and
hydraulic regimes of blast-furnace smelting from
disturbance.
A number of methods including GOST 1008973 (GOST 10089-62) were developed to determine
coke reactivity [2]. In spite of the fact that all these
methods had some deficiencies, measurements
corresponded well to the results of blast-furnace
smelting. The most operative method was
determination of coke reactivity [2] (one sample
analysis took approximately 20 minutes) based on
the control of gas volume taking into account that
317
55.0
50.0
CRI, %
45.0
40.0
35.0
30.0
25.0
k = 0.90
20.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
55.0
60.0
CSR, %
Figure 1. Interrelation between coke reactivity and strength after reaction on 5-6 batteries at JSC ArselorMittal
Kryvyy Rih
318
CRI, %
30.0
28.0
26.0
24.0
22.0
k = 0.94
20.0
53.0
55.0
57.0
59.0
61.0
63.0
CSR, %
Figure 2. Interrelation between reactivity and strength after reaction of coke supplied by Polski koks S.A. (Poland)
45.0
CRI, %
40.0
35.0
30.0
CRI = 0.022(CSR)2 - 2.9996(CSR) + 128.06
k = 0.98
25.0
20.0
45.0
40.0
50.0
55.0
60.0
CSR, %
Figure 3. Interrelation between reactivity and strength after reaction of coke supplied by Pacifik Atlantik Steel
Corporation (Egypt)
55
CRI/CSR,
%
CRI/CSR,
50
45
40
35
12
20
07
1
11
10
20
06
30
Figure 4. Dynamics of change of CRI CSR at JSC ArselorMittal Kryvyy Rih since January 2006 till May 2007:
CRI, CSR
319
42.0
40.0
CRI, %
38.0
36.0
34.0
32.0
30.0
0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
320
BF- 5
Index
Duration of
period,days
CRI, %
CSR, %
Productivity, t/day
Reduced capacity,
t/day
Coke rate, kg/t of
iron
Reduced coke rate,
kg/t
Anthracite rate, kg/t
of iron
Intensity (+),
kg/m3 day
Blow: consumption,
m3/min
temperature,
pressure, kPa
Rate of conventional
gas, m3/t of iron
Oxygen content in
blow, %
Blast-furnace gas:
pressure, kPa
temperature,
content %:
2
2
Analysis of pig-iron,
%:
Si
Mn
S
P
C
Ore load on coke, t/t
Flue-dust ejection,
kg/t of iron
Including collected
dust, kg/t of iron
Fault time, %
Slow-wind
operation, %
Slag yield, kg/t of
iron
BF- 6
BF- 7
BF- 9
April
2006
30
October
2006
31
April
2006
30
October
2006
23.35*
April
2006
24.85**
October
2006
31
April
2006
30
October
2006
31
40.3
36.1
3469
32.3
52.3
3466
3710
40.3
36.1
3618
32.3
52.3
2945
3504
40.3
36.1
3658
32.3
52.3
3411
3822
40.3
44.4
9438
32.3
54.9
9826
9401
461.8
429.8
452.5
453.8
486.3
477.5
473.1
426.8
417.8
416.2
467.9
464.6
64.9
66.4
60.7
56.0
747
1008
928
1007
948
3112
2801
3418
3459
8437
7812
920
268
947
240
951
198
59.7
60.5
63.6
74.1
906
266
57.9
970
273
65.3
1020
406
47.8
1090
337
87.1
26.7
25.9
27.2
25.7
26.1
25.8
28.0
30.5
99
260
122
290
100
260
52
305
125
270
124
280
215
92
139
93
23.6
18.1
7.8
26.1
18.2
7.0
23.2
18.5
7.6
28.5
18.0
6.5
23.1
18.4
7.2
26.8
18.1
7.2
28.1
18.3
5.7
30.0
18.4
6.2
0.64
0.33
0.028
0.088
4.45
3.8
25.5
0.65
0.46
0.019
0.090
4.61
4.0
20.1
0.68
0.23
0.026
0.079
4.47
3.87
27.6
0.68
0.34
0.020
0.085
4.58
3.83
36.6
0.67
0.29
0.027
0.084
4.43
3.89
20.1
0.68
0.40
0.019
0.09
4.53
3.93
18.2
0.86
0.30
0.024
0.070
4.52
3.70
4.3
0.84
0.30
0.019
0.076
4.74
4.07
3.2
21.3
16.7
23.1
30.4
16.9
15.1
3.9
2.8
1.84
0
6.62
0
1.74
0
10.66
0
0.28
0
8.56
0.06
1.90
0.13
0.83
0.03
453
430
452
428
487
466
436
402
67.7
66.8
65.6
53.2
918
861
937
3263
3249
900
238
321
BF- 6
BF- 7
BF- 9
April
2006
October
2006
April
2006
October
2006
April
2006
October
2006
April
2006
October
2006
8.4
1713
0
28.3
0
27.3
0.5
0
1.2
40.2
21.1
1662.7
0
15.5
0
32.5
1.3
4.5
3.3
23.5
7.2
1758.7
0.9
5.3
1.9
0.9
1.8
0
0.6
38.9
6.9
1715.0
0
14.2
0
27.6
0.8
3.2
1.8
18.7
13.2
1830.4
2.3
31.8
1.0
29.3
1.5
0
1.4
38.5
17.0
1824.2
0
16.0
0
32.2
0.9
2.9
0.1
23.3
0
1358
287.3
63.1
0
46.8
0
0
0
44.5
0
1326.4
300.3
56.4
0
51.3
0
3.9
0
28.0
39.3
7.9
47.6
0.35
6.4
0.37
1.1
1.21
38.6
9.6
46.8
0.41
5.5
0.31
0.8
1.21
39.4
8.1
47.4
0.21
6.3
0.34
1.1
1.20
38.7
9.7
46.9
0.39
5.2
0.28
0.8
1.21
39.5
7.8
47.7
0.31
6.2
0.38
1.1
1.21
38.7
9.6
46.6
0.43
5.4
0.27
0.7
1.20
39.3
7.2
47.4
0.29
5.3
0.30
1.40
1.21
39.0
8.0
47.4
0.28
5.0
0.30
1.20
1.22
3.0
11.6
1.09
88.9
7.0
7.9
3.2
2.8
12.4
0.72
87.5
7.9
9.8
3.0
3.0
11.6
1.09
88.9
7.0
7.9
3.2
2.8
12.4
0.72
87.5
7.9
9.8
3.0
3.0
11.6
1.09
88.9
7.0
7.9
3.2
2.8
12.4
0.72
87.5
7.9
9.8
3.0
3.40
11.0
0.98
88.3
6.9
6.8
3.7
3.73
11.2
0.63
87.6
7.0
7.9
3.6
* third rate overhaul from October 24, 2006 till November 09, 2006
** third rate overhaul from April 03, 2006 till April 08, 2006
322
.., .., ..,
.., ..,
..
25(40)
10
-
.
CRI
CSR
, , .
.
323