Transmisión Automática Parte 2

ELECTRICAL
COMPONENT
P/N POSITION SWITCH
4HP-16
P/N Position Switch

The P/N position switch is located on the selector shaft and informs the TCM of the current
selector lever position P-R-N-D-3-2-1.
The selector lever position is transmitted to the TCM in encoded form along 4 lines.
The encoding is such that malfunctions in the connecting lead are identified.
In addition, the position switch controls the starter interlock,the reverse light and the
selector lever position indicator on the instrument panel.
B+
Reverse
Lamp(B )
L2
Reverse
GND
P/N Relay
86
L1
L3
L4
Ground
Selector Range Encoding

Selector Range
L1
L2
L3
L4
Selector Range
Starting Circuit
Reverse Lamp
1 : Connect (12V), 0 : Disconnect (0V)
ELECTRICAL
COMPONENT
4HP-16
P/N SWITCH
P/N Switch Circuit

Power Supply(15)
10A
L1
C1
L2
B15
TCM
L3
B6
L4
B11
P/N Switch
ELECTRICAL
COMPONENT
4HP-16
CAN COMMUNICATION
CAN (Controller Area Network) Communicating (MR140 & Siemens Type ECM)
The TCM receives and transmits some messages between the ECM and TCM for optimum
control through the CAN lines as follows :
- Engine RPM
- Engine Torque Control
- Throttle Position Sensor Signal
- Engine Coolant Temperature Sensor Signal
- Engine Torque Reduction Control
- Output(Vehicle) Speed Sensor Signal
- P/N Position signal
- Gear state
P/N
CAN Hi
ECM
CAN Lo
Serial
Data
K2 (80)
(U-100 Only)
C13
K14 (88)
A8
K15 (57)
A16
K32 (56)
A7
DLC 7
P/N
CAN Hi
TCM
CAN Lo
Serial
Data
ELECTRICAL
COMPONENT
4HP-16
DISCRETE COMMUNICATION
Discrete Type Communicating ( U-100 ITMS-6F Type ECM)

The TCM receives and transmits some messages to the ECM for optimum control through
the 6 independent lines as follows :
- Engine RPM
- Throttle Position Sensor Signal
- Engine Torque Reduction Control
- Output(Vehicle) Speed Sensor Signal
- P/N Position signal
ECM
TCM
C220
B13
RPM
P/N
12V ref
B8
TPS
A9
Engine
torque
B12
Torque 12V ref

reduction
C10
Vehicle 12V ref D10

speed
Gr
Gr
BrB
BrB
LY
WY
WL
YL
BrW
C214
17
10
C13
C10 12V ref
A13 12V ref
C14
B8
IP,FATC
VSS M/T
Driving/
Acceleration
Control
Signal
ON/OFF
P/N
Pulse
Vehicle speed
11.3 V
6~8 V
6~8 V
TCMECM
RPM
12 V
6.3 ~ 9.4 V
Increase
ECMTCM
TPS
9.7 V
10.7 V
Decrease to "0"
ECMTCM
128 Hz
Engine torque
7.4 V
7.4 V
7.4 V
ECMTCM
128 Hz
Torque reduction
11.8 V
11.8 V
11.8 V
TCMECM
128 Hz
PWM
Ign on
S204
18
C2 12V ref
Idle
P/N : 0V , D/R : 12 V
Source Target
Remark
TCMECM
Notice:These voltages are not reference values, but practically measured ones.
ELECTRICAL
COMPONENT
INPUT FACTOR/OUTPUT FACTOR OF TCM
4HP-16
Description of Automatic Transmission
Input Factor
- Power Supply(B+)
- Ground
- Engine RPM(ITMS-6F)
- TPS (ITMS-6F)
- Engine Torque(ITMS-6F)
- ISS
- VSS
- TFT
- P/N Switch
- Power Switch
- Hold Switch
- Brake Switch
Output factor
TCM
CAN Hi CAN Lo
MR 140
SIRIUS-D4
CAN Hi CAN Lo
ECM
ECMTCM
RPM, TPS, ENGINE TORQUE,
ECT
TCM ECM
ENGINE TORQUE CONTROL,
VSS
( Location of TCM)
- Solenoid 1,2
- Pressure Control
Solenoid 3,4,5,6
- Power mode Lamp
/Warning Lamp
- Hold mode Lamp
(ITMS-6F)
- P/N signal (U-100 Only)
- Vehicle speed (ITMS-6F)
- Serial Data
HYDRAULIC
COMPONENT
OIL PUMP
4HP-16
Oil Pump
The oil pump is located in zone between the
torque converter and the transmission
housing.
And the pump is driven directly from the
engine via the converter shell(neck),and
supplies the transmission and selector unit
with oil.
The pump draws in the oil through a filter and
pumps the pressurized oil through the system
pressure valve in the hydraulic control unit.
Therefore, the oil pressure is defined and the
surplus oil returned to the pump intake end.
The pump supplies not only the hydraulic
selector unit with pressurized oil,but also the
shift elements and the converter. In addition,
the oil performs an internal lubrication function
and cools the transmission.
1: Intake
2: Exhaust
HYDRAULIC
COMPONENT
HYDRAULIC VALVES
4HP-16
Function of Valves
1) Manual Valve(Shift Valve)
The driver selects the direction of travel ,park position and neutral position via the shift
valve which directs line pressure into the various circuits by opening and closing feed
passages.The circuits that are fed by the manual valve are P(Park), R(Reverse),
N(neutral) D,3,2,1.
2) Line Pressure Control Valve
The system pressure valve determines the general pressure level in the control system.
The system pressure is established between high and low levels in accordance with the
solenoid 1 is ON or OFF. The line pressure control valve primarily serves the clutch.
Cooling and lubricating oil then reaches the converter.
- Low Pressure(solenoid1ON) : 6.2~8.6 Bar
- High Pressure (solenoid1OFF) : 15.3~17.4 Bar
3) Pressure-Reduction Valve
The pressure-reduction valve reduces the system pressure with which the downstream
solenoid valves and electrical pressure regulating valves are charged. It is possible to
reduce line pressure to lower pressure than the main line pressure.
4) Selector Valve
The selector valve is controlled by solenoid valve2 and pressure control solenoid3 for
applying clutch E and lock-up clutch.
5) Safety Valve
In the event of a power failure while the vehicle is moving,the safety valve applies
brakeCand clutchE to get 4th gear.
When the vehicle is restarted and the TCM in the emergency -run mode, the clutchBand
clutchEare applied to get 3rd gear.
6) Converter Pressure Valve
The converter pressure valve controls to supply the converter with cooling oil in the
lock-up clutch open position. When the lock-up clutch is closed,the supply line to the the
converter is interrupted and the space between the lock-up clutch and converter cover is
bled.
7) Lock-up Clutch Valve
The lock-up clutch controls pressure control solenoid3 when the solenoid2 is OFF and
transfers line pressure to clutch.
8) Lubricating Valve
The lubricating valve ensures that the converter is supplied with cooling oil first if the
pump
rate is low.The lubricating pressure valve in addition guarantees that the necessary
amount of cooling and lubricating oil is available via the bypass duct.
HYDRAULIC
COMPONENT
4HP-16
VALVE BODY ASSEMBLY
VALVE Body Assembly
: Valve housing No.1

Pressure Control Solenoid(EDS) 5

Solenoid 1
Solenoid 2
HYDRAULIC
COMPONENT
4HP-16
VALVE BODY CHANNEL PLATE
Valve Body Channel Plate Oil Supply Circuit
Brake
F
Brake C
Brake D
Clutch E
Clutch B
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
10
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
PARK/NEUTRAL
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
11
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
REVERSE
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
12
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
DRIVE - 1ST GEAR
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
13
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
DRIVE - 2ND GEAR
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
14
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
DRIVE - 3RD GEAR
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
15
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
DRIVE - 4TH GEAR
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
16
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
EMERGENCY 3RD GEAR
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
TCM
Manual
Valve
Solenoid
Valve 1
Line
Pressure
Control
Valve
17
PCS Valve 6
Damper
Damper
Damper
Damper
Clutch
Valve D
Holding
Valve D
Selector
Valve
Converter
Shift Valve
Safety
Valve
Converter
Input Valve
Torque
Converter
Clutch
Valve C
Holding
Valve C
Clutch
Valve E
Holding
Valve E
TCC Clutch
Valve
Cooler
Lubrication
Valve
Clutch
Valve F
Holding
Valve F
EMERGENCY 4TH GEAR
PCS Valve 5
Clutch
Valve B
Holding
Valve B
PCS Valve 4
PCS Valve 3
Solenoid
Valve 2
Reduction
Valve
Oil Pump
HYDRAULIC
POWER FLOW
4HP-16
4HP-16
TCM CONNECTOR FUNCTION
DIAGNOSIS
Function of TCM Connector (CAN type-MR140 & Siemens ECM )

A1
A9
(ConnectorA)
Pin No.
1
A8
B1
A16
B9
Connector"A
(Blue color)
Solenoid "2"
B8
(ConnectorB)
C1
B16 C9
C8
(ConnectorC)
Connector"B
(Green color)
Connector"C
(Gray color)
TFT Sensor GND
P/N Position Switch" L1"
Power Mode Lamp
ISS Signal
Not used
Pressure Control
solenoid(EDS) "4"
Power Supply(#30)
Not used
TFT Sensor
ISS GND
Brake Switch
OSS(VSS) GND
Not used
Pressure Control solenoid
(EDS) Power Supply
Hold Mode Lamp
Diagnosis (DLC)
ISS Shield GND

(EDS) Power Supply
CAN High
VSS Signal(I/P)
Solenoid "1","2"Power
Supply
Solenoid "1"
10
Pressure Control
solenoid(EDS) "5"
11
Pressure Control
solenoid(EDS) "3"
12
Pressure Control
solenoid(EDS) "6"
Hold Mode Switch
Power Mode Switch
Not used
OSS Reference
Voltage(8V)
Not used

TCM GND
13
Not used
TCM GND
14
Not used
Not used
15
Not used
16
CAN Low

Not used
18
Not used
Not used
P/N Signal (TCMECM)
(U-100 Only)
Not used
Power Supply(#15)
Power Supply(#15)
C16
4HP-16
DIAGNOSIS
Function of TCM Connector (Discrete type- U-100 2.0L DOHC ITMS-6F only)
A1
A9
(ConnectorA)
Pin No.
1
A8
B1
A16
B9
Connector"A
(Blue color)
Solenoid "2"
B8
(ConnectorB)
TFT Sensor GND
ISS Signal
Pressure Control
solenoid(EDS) "4"
Power Supply(#30)
TFT Sensor
ISS GND
Brake Switch
OSS(VSS) GND
Diagnosis (DLC)
Not used
Solenoid "1"
(ConnectorC)
Connector"C
(Gray color)
Power Mode Lamp
Hold Mode Lamp
B16 C9
C8
Connector"B
(Green color)
C1
Engine Speed Signal

Not used
Hold Mode Switch
Not used
(EDS) Power Supply
ISS Shield GND

(EDS) Power Supply
VSS Signal(I/P)
Solenoid "1","2"Power
Supply
Power Mode Switch

OSS Reference
Voltage(8V)
MIL
10
Pressure Control
solenoid(EDS) "5"
11
Pressure Control
solenoid(EDS) "3"
12
Pressure Control
solenoid(EDS) "6"
TCM GND
13
Engine Torque Signal
TCM GND
P/N Signal (TCMECM)
Not used
Engine Torque Reduction
14
Not used
15
Not used
16
Not used

Not used
19
Throttle Position Signal

Not used
Not used
Power Supply(#15)
Power Supply(#15)
C16
DIAGNOSIS
4HP-16
Check Sheet of TCM

NO
Pin NO
B12+GND
B13+GND
B3+GND
C15+GND
C16+GND
B10+B5
Function
Status
GND
B2+B4
Actual Data
Less than 2
Power
Supply(#30)
Power
Supply(#15)
OSS(VSS)
ISS
B+
6.81~8.48V
At Idle
825~835
20
At Idle
C8+A9
A9+GND
10
C8+A1
11
A1+GND
12
A4+B1
13
C1+GND
Remark
Standard Data
Connect Disconnect
Solenoid"1"
0V
Solenoid"2"
26~27
TFT
At 20
26~27
0V
At 80
1,472
P
D 2 1
R N D 3 2 1
B B 0
0 B B B 0
14 B15+GND P/N Switch
B 0 B 0
B B B 0 B
15
B6+GND
B B B B
0 B 0 B B
16 B11+GND
0 0 B B B
20
B B 0
B=B+
0=0V
4HP-16
DIAGNOSIS
Check Sheet of TCM
Status
NO
Pin NO
Connect
17
18
19
20
20
A5+GND
B9+GND
A2+GND
C4+GND
B15+GND
Standard
Function
Brake Switch
Power Mode
switch
Power Mode
Lamp
Hold Mode
Switch
Hold Mode
Lamp
Disconnect
Data
Remarks
0V
Brake"OFF"
B+
Brake"ON"
B+
Switch"OFF"
0V
Switch"ON"
B+
Lamp "OFF"
0V
Lamp "ON"
B+
Switch"OFF"
0V
Switch"ON"
B+
Lamp "OFF"
0V
Lamp "ON"
B+
Engine running
22
B8+GND
Speedometer
23
C6,C7+A11
Pressure Control
Solenoid(EDS) "3"
24
C6,C7+ A3
Pressure Control
Solenoid(EDS) "4"
25
C6,C7+A10
Pressure Control
Solenoid(EDS) "5"
26
C6,C7+A12
Pressure Control
Solenoid(EDS) "6"
27
C13+GND
28
A8+GND
CAN High
29
A16+GND
CAN Low
30
A7+GND
Diagnosis(DLC)
P/N Signal
Data
Actual
52.5~6.15
At 20
(U-100 only)
21
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16
Diagnostic Trouble Code Identification

DTC
P1604
P0604
Description
Data check of internal

& extended RAM failed
Data check of external

RAM failed
Internal control module

P0601 memory checksum
error
Internal control module

P0603 keep alive memory
(KAM) Error
Transaxle Fluid
P0710 temperature sensor
circuit malfunction
Type
Lamp
Default Action
* The TCM will record operating conditions at the time the

diagnostic fails. This information will be stored in the Failure
Records buffer.
* Adopt Emergency/ Substitute mode and constant 4th gear by
MIL ON
hydraulic control.
* After ignition LOCK/ON : 3rd gear by hydraulic contorl.
Possible P,R and N also possible.
* Power supply cut off to the EDS valve

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.
* After ignition LOCK/ON :3rd gear by hydraulic contorl.

Records buffer.
MIL ON
hydraulic control.

Power diagnostic fails. This information will be stored in the Failure
lamp Records buffer.
flashing * TCM assume the transaxle fluid temperature is 60
* No influence at vehicle running
22
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
Description
P0562 System voltage low
P0563 System voltage high
P0606
P1606
P1839
Trans control module

processor fault
Failure of external
watchdog
EDS3 output shortage

to ground
Type
Lamp
Default Action

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.
23
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
P1840
Description

to battery
P1841 EDS3 output open
P1861
P1862

to ground

to battery
Type
Lamp
Default Action

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.
24
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
P1864
P1865
Description

to ground

to battery
P1867
P1868

to ground

to battery
Type
Lamp
Default Action

Records buffer.
* Adopt Emergency/ Substitute mode and constant 4th gear
MIL ON
by hydraulic control.

Records buffer.
MIL ON

Records buffer.
MIL ON

Records buffer.
MIL ON

Records buffer.
MIL ON
25
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
Description
EDS valve power

P1870 supply circuit shortage
to ground
EDS valve power

to battery
P1885 3-1 shift malfunction
Type
Lamp
Default Action

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

Records buffer.
MIL ON
hydraulic control.

MIL ON Records buffer.
* Adopt Emergency/ Substitute mode and constant 3rd gear.
* Open lock up clutch

* Adopt Emergency/ Substitute mode and constant 4th gear.

26
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
Description
P0781 1-2 shift malfunciton
P0731 Gear 1 incorrect ratio
Type
Lamp
Default Action




* Adopt Emergency/ Substitute mode and constant 2nd gear.

* Adopt Emergency/ Substitute mode and constant 1st gear.

* High line pressure

27
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
Description
P0727
Engine speed input

circuit (CAN) no signal
Engine speed input

P0725 circuit (CAN)
malfunction
Engine speed input

P0726 circuit (CAN)
range/performance
P0717
Input speed sensor

circuit no signal
Type
Lamp
Default Action


Records buffer.
MIL ON
* After ignition LOCK/ON : 3rd gear by hydraulic control
.Possible P,R and N also posiible.
* The malfunction indicator lamp (MIL) will illuminate.

MIL ON
Records buffer.

Records buffer.
No
light
* The malfunction indicator lamp (MIL) will illuminate.

MIL ON
Records buffer.

Records buffer.
MIL ON
* After ignition LOCK/ON : 3rd gear by hydraulic control
.Possible P,R and N also posiible.
28
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
Description
Type
Lamp
Default Action

Records buffer.
MIL ON
* After ignition LOCK/ON : 3rd gear by hydraulic control.

Records buffer.
MIL ON

Records buffer.
MIL ON
* Vehicle running remains actual gear until P/N is reached,
then constant 4th gear by hydraulic control.
* Open lock up clutch.

Output speed sensor

P0721 circuit
range/performance

Throttle position input

P1791 signal (CAN)
malfunction
No
light
* Adjustable value, calculated over the substitute map throttle

position.(engine speed, engine torque)
Engine torque input

P1779 signal (CAN)
malfunction
No
light

P0715
Input speed sensor

circuit malfunction
Input speed sensor

P0716 circuit
range/performance
P0722
P0720
Output speed sensor

circuit no signal
Output speed sensor

circuit malfunction
29
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
Description
Type
Trans range sensor

P0705 circuit malfunction
(PN switch)
Brake switch circuit

malfunction
P0703
P1672
P1673
P1671
P1850
P1851
CAN Bus OFF

failure
CAN receive ECM

message failure
CAN transmit
message failure
Solenoid 1 output
shortage to ground
Solenoid 1 output
shortage to battery
Lamp
Default Action

Records buffer.
MIL ON * Adopt Emergency/ Substitute mode and constant 4th gear by
hydraulic control.
No
light
* TCM assume that the brake light always active.


Power Records buffer.
lamp * Adopt Emergency/ Substitute mode and constant 4th gear by
flashing hydraulic control.



Records buffer.
hydraulic control.
* power lamp will blink

Power
lamp
flashing
Records buffer.
30
DIAGNOSTIC TROUBLE
CODE (W/E, CAN)
DIAGNOSIS
4HP-16

DTC
Description
P1852 Solenoid 1 output open
P1853
P1854
Soleoid 2 output
shortage to ground
Solenoid 2 output
shortage to battery
P1855 Solenoid 2 output open
Solenoid valve power

to ground
Solenoid valve power

to battery
Type
Lamp
Default Action

Records buffer.
hydraulic control.

Records buffer.
hydraulic control.

Records buffer.
hydraulic control.

Records buffer.
hydraulic control.

Records buffer.
hydraulic control.

Records buffer.
hydraulic control.
31
DIAGNOSIS
DIAGNOSTIC TROUBLE
CODE (General, Discrete)
4HP-16

DTC
Faultname
lamp
Default action
Data Check of Internal &

Extended RAM Failed /
P0604 Internal Control Module
Random Access Memory
(RAM) Error

* After ignition LOCK/ON : 3rd gear
Internal Control Module

Memory Checksum Error

P0601

Internal Control Module
P0603 Keep Alive Memory (KAM) lamp * Adopt Emergency/ Substitute mode and constant 4th gear by
Error
P0218
P1813
Trans Fluid Temp Sensor

Circuit Malfunction
Fluid Temperature Sensor

Circuit Intermittent Error

Records buffer.
No light * TCM assume the transaxle fluid temperature is 60

Records buffer.
No light * TCM assume the transaxle fluid temperature is 60
P0562 System Voltage Low

P0563 System Voltage High

32
DIAGNOSIS
DIAGNOSTIC TROUBLE
4HP-16

DTC
P1606
P0606
P1839
P1840
P1841
P1861
P1862
Faultname
lamp
Default action
Trans Control Module

Processor Fault

Failure of External
Watchdog

EDS3 LSD or HSD output

shortage to Ground(SCG)

EDS3 LSD output

shortage to Battery(SCB)


Open(OL)



EDS4 LSD output


33
DIAGNOSIS
DIAGNOSTIC TROUBLE
4HP-16

DTC
P1863
P1864
P1865
P1866
P1867
P1868
P1869
Faultname
lamp
Default action

Open(OL)



EDS5 LSD output



Open(OL)



EDS6 LSD output



Open(OL)

34
DIAGNOSIS
DIAGNOSTIC TROUBLE
4HP-16

DTC
Faultname
lamp
Default action
Highside Switch of EDS

P1870 Supply GND Short
Detected

HSD or LSD of EDS

P1871 Supply shortage to
Battery

P1885 3-1 Shift Malfunction

lamp * Adopt Emergency/ Substitute mode and constant 3rd gear.
flashing * Open lock up clutch

flashing * Adopt Emergency/ Substitute mode and constant 4th gear.

flashing * Adopt Emergency/ Substitute mode and constant 3rd gear.


35
DIAGNOSIS
DIAGNOSTIC TROUBLE
4HP-16

DTC
Faultname
lamp
Default action


flashing * Adopt Emergency/ Substitute mode and constant 2nd gear.

flashing * Adopt Emergency/ Substitute mode and constant 1st gear.
P0731 Gear 1 Incorrect Ratio




Power
Records buffer.
lamp
flashing
hydraulic control.
36
DIAGNOSIS
DIAGNOSTIC TROUBLE
4HP-16

DTC
Faultname
lamp
Default action
The engine speed :

P0726 Plausibility / Speed too
high / Gradient too high

Input/Turbine Speed
Sensor Circuit :
P0716
No Signal / Malfunction /
Range/Performance

P0721
Output Speed Sensor

Circuit No Signal

lamp * Vehicle running remains actual gear until P/N is reached,
flashing then constant 4th gear by hydraulic control.
Output Speed Sensor

Circuit :
P0721
Malfunction /
Range/Performance

Duty cycle throttle valve

P1791 out of
range(CAN/Discrete)
Power
lamp
flashing
Duty cycle engine torque

P1779 out of
range(CAN/Discrete)
Power
lamp
flashing
P0706
Trans Range Sensor

Circuit Malfunction

37
DIAGNOSIS
DIAGNOSTIC TROUBLE
4HP-16

DTC
P0703
Faultname
Brake Switch Circuit

Malfunction
lamp
No light
Default action
* TCM assume that the brake light always active.

* No default action
Engine torque shortage to
P1780
GND / PWR (Discrete)
Power
lamp
flashing
* No default action
P/N switch output
P0705
shortage to GND or OPEN
P1850
Solenoid1 LSD output

shortage to Ground
Power
lamp
flashing

* No default action

P1851
shortage to Battery
Power
lamp
flashing
Solenoid1 LSD or HSD

P1852 output Open or shortage
to Ground

P1853

shortage to Ground

38
DIAGNOSIS
DIAGNOSTIC TROUBLE
4HP-16

DTC
P1854
Faultname

shortage to Battery
lamp
Default action

Solenoid2 LSD or HSD

P1855 output Open or shortage
to Ground

Highside Driver of
P1873 Solenoid Supply GND
short detected

HSD or LSD of Solenoid

P1874 Supply shortage to
Battery

39

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ELECTRICAL

P/N POSITION SWITCH

P/N Position Switch

Selector Range Encoding

1 : Connect (12V), 0 : Disconnect (0V)

P/N Switch Circuit

Discrete Type Communicating ( U-100 ITMS-6F Type ECM)

Torque 12V ref

Vehicle 12V ref D10

INPUT FACTOR/OUTPUT FACTOR OF TCM

Description of Automatic Transmission

VALVE BODY ASSEMBLY

VALVE Body Assembly

: Valve housing No.1

Pressure Control Solenoid(EDS) 5

Pressure Control Solenoid(EDS) 6

Pressure Control Solenoid(EDS) 4

VALVE BODY CHANNEL PLATE

Valve Body Channel Plate Oil Supply Circuit

DRIVE - 1ST GEAR

DRIVE - 2ND GEAR

DRIVE - 3RD GEAR

DRIVE - 4TH GEAR

EMERGENCY 3RD GEAR

EMERGENCY 4TH GEAR

TCM CONNECTOR FUNCTION

Function of TCM Connector (CAN type-MR140 & Siemens ECM )

TFT Sensor GND

P/N Position Switch" L1"

Power Mode Lamp

Hold Mode Lamp

ISS Shield GND

Pressure Control solenoid

P/N Position Switch" L3"

Hold Mode Switch

Power Mode Switch

P/N Position Switch" L4"

P/N Position Switch" L2"

TCM CONNECTOR FUNCTION

TFT Sensor GND

P/N Position Switch" L1"

Power Mode Lamp

Hold Mode Lamp

P/N Position Switch" L3"

Engine Speed Signal

ISS Shield GND

Pressure Control solenoid

Power Mode Switch

Engine Torque Signal

P/N Signal (TCMECM)

Engine Torque Reduction

P/N Position Switch" L4"

P/N Position Switch" L2"

Throttle Position Signal

TCM CONNECTOR FUNCTION

Check Sheet of TCM

14 B15+GND P/N Switch

TCM CONNECTOR FUNCTION

Diagnostic Trouble Code Identification

Data check of internal

Data check of external

Internal control module