PP AS-IS Report

Detailed Description of the Process Flow

Rema
rks

Production Division
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.

Facial Tissue
Hand Towel
Pocket Tissue
Wallet Tissue
Handkerchief
Napkin Tissue
Toilet Tissue
Paper Core
Sanitary Napkin
Baby Diaper
Wet Tissue
Baby Wipes
Cotton Bud
Straw
Hand Gloves
Facial Tissue box
Master Carton
Wrapper Print section

2. Finished Goods
a. Facial Tissue
b. Pocket Tissue
c. Wallet Tissue
d. Handkerchief
e. Napkin Tissue
f. Toilet Tissue
g. Kitchen Towel
h. Clinical Bed Sheet
i. Hand Towel
j. Sanitary Napkin
k. Baby diaper
l. Wet Tissue
m. Baby Wipes
n. Cotton Bud
o. Straw
p. Master Carton
q. Facial Tissue Box
r. Hand Gloves

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1 The main Raw materials

Facial Tissue Machine

a. Baby Roll
b. Cobra Perfume
c. Solvent
d. Facial Tissue box
e. Glue tex 440
f. Pesting Brush
g. Boric Powder
h. Packing Tape
i. Master Carton
j. Marker Pen
Hand Towel Machine
a. Baby Roll
b. Hand Towel Poly film/Wrapper
c. Packing Tape
d. Master carton
e. Marker Pen

Pocket Tissue Machine

a. Baby Roll
b. Poly Film
c. Perfume
d. Hanger
e. Solvent
f. Stapler Pin
g. Stapler Machine
h. Packing Tape
i. Master Carton
j. Marker Pen

Wallet Tissue Machine

a. Baby Roll
b. Opium Perfume
c. Solvent
d. Poly Film (Green + Pink)
e. Dot Glue
f. Continuous Poly film
g. Hanger
h. Packing Tape
i. Master Carton
j. Marker Pen
Handkerchief Machine
a. Baby Roll
b. Poly film
c. Dozen bag
d. Packing Tape
e. Master Carton

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a.
b.
c.
d.
e.
f.
g.
h.
i.
j.

f. Marker Pen
Napkin wallet Tissue
a. Baby Roll
b. Opium Perfume
c. Solvent
d. Poly Bag
e. Poly Holder
f. Hanger
g. Packing Tape
h. Master Carton
i. Marker Pen
Pocket wallet Tissue
a. Baby Roll
b. Opium Perfume
c. Solvent
d. Poly Bag
e. Poly Holder
f. Hanger
g. Packing Tape
h. Master Carton
i
Marker Pen
Napkin Tissue Machine
Baby Roll
Poly film/ Poly Bag
Cobra Perfume
Solvent
Label
Printing Ink
Flexo Block
Packing Tape
Master Carton
Marker Pen

Toilet Tissue Machine

a. Jumbo Roll
b. Poly Film/ Wrapper
c. Paper Core
d. Dozen Bag
e. Master Poly
f. Apple starch
g. Marker Pen
Kitchen Towel Machine
a. Jumbo Roll
b. Kitchen Towel Poly film/ Label
c. Paper Core
d. Poly Bag
e. Glue Tex 440
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f. Pesting Brush
g. Packing Tape
h. Master Carton
i. Marker Pen
Clinical Bed Sheet
a. Jumbo Roll
b. Dozen Bag
c. Master Poly
Paper Core Machine
a. Core Making Paper
b. Glue Tex 440
c. Jute Thread
Sanitary Napkin Machine
a. Fluff Pulp
b. SAP
c. Construction Glue
d. P.E foil
e. PPf Apparature film
f. Non oven
g. Positioning glue
h. Individual wrapper
i. Dot glue
j. Opium Perfume
k. Solvent
l. Poly Bag
m. Label
n. Silicon Paper
o. Packing Tape
p. Master Carton
q. Marker pen
Baby diaper Machine
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.

Fluff pulp
SAP
Hydrophobic
Hydrophilic
Side Tape
Leg cuff elastic
Spandex glue
Composite back sheet
P.E Back Sheet
ADL
Waist Band
Frontal Tape

m. Poly Bag/ Poly film

n. Packing Tape
o. Master carton
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p. Marker pen
q. Carrier Tissue
Wet Tissue Machine
a. Air Led Paper/Non woven fabric
b. Propylene Glycol
c. Sodium Methael para bin
d. Sodium Benzoate
e. Lemon Perfume
f. Poly Film
g. Box
h. Packing Tape
i. Master carton
j. Marker pen
Baby wipes machine
a. Air Led Paper/Non woven fabric
b. Propylene Glycol
c. Sodium Methael para bin
d. Mild sanitizer
e. Skin care softener
f. Jonson Perfume
g. Poly Film
h. Box
i. Packing Tape
j. Master carton
k. Marker Pen
Extruder Machine
a. PP compound
b. Colour Material white
c. Colour material Red
Cotton Bud machine
a. Cotton stick
b. Cotton stripe
c. Container
d. Label
e. PVA glue
f. Glue tex DS5
g. Packing Tape
h. Master Carton
i. Marker pen
Flexible straw machine
a. Straw
b. Poly Bag
c. Master poly bag
Facial tissue box making machine
a. Duplex Board
b. Printing Ink
c. Kerosin
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d. Spray Powder
e. EC Fount
f. Elunet
g. Benzene
h. UV Chemical
i. Modi Bond Gum
j. Glue Tex 30
k. Inner Poly (Size 190)
l. Mobil f40
m. Soyabin Oil
n. Golden foil
o. Silver foil
Master Carton Section
a. Liner & Media paper
b. Stitching Wire
c. Custic soda
d. Borax
e. Printing Ink
f. N.K Picture
g. Binder
h. P.G.Gum
i. TXR
j. Benzene
k. Decocting
Hand Gloves Machine
a. Natural Rubber Latex
b. Casin
c. Ammonia water 25%
d. Calcium Chloride
e. Calcium Carbonate
f. Deformer
g. Hydrochloric Acid
h. Sodium Hypo chloride
i. Corn starch
j. Sodium carbonate
k. Conform
l. Anti stanching agent

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2 Basic Production Process
We have started the Converting section in Bashundhara Paper Mills Ltd unit
-3 in 2000. Now, We are producing Various types of Tissue, Hygiene products
(Baby Diaper, Sanitary Napkin, and Hand Gloves) in this section. For Tissue
producing, at first we collect the Baby roll from Paper machine then we feed
the roll in our machine. Therefore, we set the products parameter in the
machine display and start the production. After that we get a semi finish
product .The semi finish products are packed in different sizes poly packets
with desired specifications like eye mark, dimension. For producing hygiene
products, we import the raw materials and feed in our machine as per
products category. Then, we set the raw material usage ratio in the monitor
and get the semi finish products. After that, we pack the semi finish products
in different sizes poly packets. Finally, we deliver the finished product into
Warehouse.

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5. Ins

4.

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3 Process Operation Capacity
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.

Tissue Avrg production 60 MT /day

Sanitary Napkin 220000 pcs/day
Baby Diaper 210000pcs/day
Wet Tissue 40000 pkt/day
Baby wipes 15000 pkt/day
Paper Core 24000pcs/day
Cotton Bud 280000 pcs/ day
Flexible Straw 70000 pcs/day
Drinking straw 5000000 pcs/day
Master Carton 3800 pcs/day
Facial Tissue Box 60000 pcs/day
Hand Gloves 50000 pcs/day

4 Production Type
a. Make to Stock
b. Make to Customize order

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5 Major Machine list
a.
b.
c.
d.
e.
f.

Facial Tissue Machine

Pocket Tissue Machine
Wallet Tissue Machine
Handkerchief Machine
Napkin Tissue Machine
Toilet Tissue Machine

g. Paper core machine

h. Facial Box making machine
i. Master Carton Making machine
j. Hand Gloves Machine
k. Sanitary Napkin machine
l. Baby Diaper Machine
m.
Extruder Machine
n. Cotton Bud Machine
o. Flexible Straw Machine
p. Wet Tissue Machine
q. Baby Wipes Machine
r. Wrapper Print Machine
8. Working Hours
a. Officer/Staff/Worker - 8 Hours /Shift
General Shift( 8am-5pm)
A shift (6am- 2pm)
B shift (2pm-10pm)
C shift (10pm-6am)
b. Daily Basis
A shift (6am-6pm)

B shift(6pm-6am)

6 Wastage
a. (Min 1% - Max 5%)

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7 Reworks
N/A

8 Reports
a.
b.
c.
d.
e.
f.
g.
h.

Daily Finished Product Report

Daily Jumbo roll Consumption Report
Daily Shift Wise Report
Daily Summery Report
Daily Final Summery Report
Monthly Production , Consumption Report
Monthly Jumbo roll Report
Monthly Consumption Report of Wrapper Print Machine.

i.

Monthly Packing Materials Report.

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