Yan CECCICI UV Serger Zo Trowtrorcomeniaoess: Delhi MTS Project Phese ill- Contract CCo4 a Ref No CEC-CICI/CC-04/D MRC/OU/LE/MS/13/1047 Date: 24 April, 2013 vartest err Ho 21233, Rafe. 261 weno. LAI wero wr ‘The Chief Project Manager ~ 1 Delhi Metro Rail Corporation Ltd, 9/11, Mall Road New Delhi - 110054 Kind Attention: Mr. Ajay Goel _ Subject: Contract CC-04: Design and Construction of Tunnel by Shield TBM, Tunnel by Cut and Cover, Underground station at Azadpur by Cut & Cover method & Ramps at Mukundpur and Shalimar Bagh for underground works on Mukund Pur-Yamuna Vihar Corridor of Delhi MRIS project of Phase-IIl ~ Method Statement for Dewatering Dear Sir, Please find enclosed herewith the ‘Method Statement for Dewatering’ DOC. No. QSP/CEC-CICI/CC-04/MS/22/REV-0. This is for your kind review and approval. Yours faithfully, For M/sjCEC-CICI JV HEY Liu, Yuan Rong (@roject Manager) Encl: 's mentioned above CONTINENTAL ENGINEERING CORPORATION & CEC INTERNATIONAL, CORPORATION INDIA PVT. LTO. ie or Fo Sao, Ste un 2 Tel 491-1598 Fx 981-1244510099 Steer: Fe, MT Ob 13, Website wnaccain Romoov-y0u7 METHOD STATEMENT FOR DEWATERING _,,piLa NETO Ran DOC NO: QSPICEC- crcuceoumsa | riviston:0 | _ DaTE:20012013 CLIENT: DELHI METRO RAIL CORPORATION LIMITED PROJECT: Design and Construction of Tunnel by Shield TBM, Tunnel by Cut & Cover, ‘Underground Station at Azadpur by Cut & Cover method & Ramps at Mukundpur and Shalimar Bagh for underground works on Mukundpur-Yamuna Vihar Corridor of Delhi MRTS Project of PHASE-IL, CC-04 LOCATION: DELHI DOC NO: QSP/CEC-CICI/CC-04/MS/22 (REVO ‘TITLE: METHOD STATEMENT FOR DEWATERING CONTRACTOR: CEC-CICIIV | Prepared By: | Checked by: | Reviewed By: | Reviewed By: | Approved by: gi |UY vd ey “ yw Plaining Depart | Const. Depart.|QA/QC Depart. \cec-cicr JV |CEC-CICIJV| CEC- CICI JV & SHE Depart. [Project Manager CEC- CICI JV | CEC-CICI IV._METHOD STATEMENT FOR DEWATERING < DOCNO- asrIcRC- Yeon: Game | "GaecSinsas |_nmsov:e DATE: 20042013, DELI METRO RAL. ‘Table of Contents Purpose Scope and Application of Works Site Establishment and Setting Out Equipment and Material 4.1 List of Major Equipment 4.2 List of Major Materials Responsibilities 6. Design 6.1 Ground Water Table 6.2 Soil Parameters 6.3 Design of Dewatering System 6.4 Monitoring of Ground Water Table 7. Construction Procedure 7.1 Pumping Well and Pressure Relief Wells for Shafts, 7.2 Survey Works 7.3. Pumping Well 7.4 Disposal of pumped out water 8, Dewatering Well and Pump Details 8.1 Pressure Well 8.2 Surface Dewatering 9. Safety 10. References 11. Work Programme Beppe Annexures Annexure-1 Hazard Identification & Risk Assessment Annexure-2 ITP and Checklist Attachments Attachment AL DMR-7-CC04-W-AZP-TMP-S-030-CO1 Attachment A2 DMR-7-CC04-W-AZP-TMP-S-035-CO1 Attachment B: DMR-7-CC04-C-AZP-MON-S-001-A02 Attachment C: DMR-7-CC04-W-AZP-TMP-S-050-A01 Attachment D: DMR-7-C004-W-AZP-TMP-S-040-A01 ewe wecec-cict JV |_ METHOD STATEMENT FOR DEWATERING __,,REMEMETORAD : s ‘DOCNO: asmcxc- 1 eon Seen Sene (PREREE | mmsone | manne | 1. PURPOSE a) To lower the ground water table to enable excavation works and perform all works relating to Azadpur Station, South and North shaft’s construction in dry condition. b) To ensure safe working condition for workers. 2. SCOPE AND APPLICATION OF WORK The scope of works covers: Drilling and installing deep well or surface dewatering system for restraining water table to adequate depth during execution of the works. To monitor sub-soil and surface instrumentation to analyze ground, pore pressures and ground surface behaviour in order to optimize subsoil instrumentation and dewatering provision. 3. SITE ESTABLISHMENT AND SETTING OUT Al deep well locations shall be marked out and identified by the surveyor. A safe, level and firm platform that is free of obstructions shall be provided for the drilling rig. All known utilities shall be identified in advance. 4. EQUIPMENT AND MATERIAL 4.1 List of Major Equipment The following equipment will be provided at each worksite, Please note that the plant items are indicative and model / type may vary. Drilling rig for deep well. Ino. Tripod with motor powered winch (as alternative) Ino. Deep well pumps 3 to 5 HP 1 no. in each well. Submersible pumps 2" and/or 4" type for surface dewatering as and where required. 4.2 List of Major Materials NORTH SHAFT S.No. Material Quantity «. MS/PVC casing 250mm boring diameter pipeline 120mtr. Q. PVC casing 150mm boring diameter pipeline 125 mtr,F CEC-CICI JV METHOD STATEMENT FOR DE} VATERING _ ohiMEmon a a Sosne | = | | @). MSI/PVC Tees, bends, non-return valves, As per site requirement Specials for connection and for laying pipeline (4). C.L. Sluice valves 300mm dia. 3 No. (5). MSS fabricated Silt chamber 2No. SOUTH SHAFT (). MS/PVC casing 250mm dia. Pipeline 120 mtr. Q). PVC casing 150mm dia. Pipeline 125 mtr, (). MS/PVC Tees, bends, non-return valves, As per site requirement specials for Connection and for laying pipeline 4). C.L Sluice valves 300mm dia. 2No. (3). MS. fabricated silt chambers 2No. ‘CENTRAL - AREA (). MS/PVC casing 250mm dia. Pipeline 565 mtr. Q2). PVC casing 150mm dia. Pipeline 540 mtr. @). MS/PVC Tees, bends, non-return valves, ‘As per site requirement specials for Connection and for laying pipeline (4). CL Sluice valves 300mm dia. 2No. (6). MS. fabricated silt chambers 2No. 5, RESPONSIBILITES ‘The responsible persons and their responsibilities are listed as below: A)Project Manager: Overall responsible for the whole operation. 8) Station Manager: Overall Responsible for the whole site operation. ) Site Engineer: Responsible for site operation. Material and equipment planning. Ensure works are carried out in accordance with the method statement. Ensure works follow approved drawings and specification. Ensure works are carried out in a safe manner. Field control and supervise all site activities.ECCI! BV | _METHOD STATEMENT FOR DEWATERING ,.22mEmOML, | ‘DOCNO- asrcEc- se. coe Gomes Yamee relcuce-nyisa2 | RIVISION:@ | _ DATE: 20002013, © Apply and issue relevant work permits. D)Office Engineer: © Prepare method statement and inspection test plan. © Co-ordinate design matters with in house designer. © Co-ordinate with the concerned authorities for required permit, as necessary. £) Safety Personnel: © Ensure works are carried out in a safe manner and in accordance with the safety requirements stipulated in the SHE plan. © Conduct tool box talks on the safety requirements, construction risks and its control measures etc. F) Surveyor © Carry out setting up works and locate as per submission drawings. ‘© Carry out inspection for location and level of structure. © Keep monitoring the movement of ground and structure. G)QC Engineer: © Ensure works are carried out in accordance with specification. © Carry out inspection for all activities in accordance with the inspection and test plan. 6, DESIGN 6.1 Ground Water Table ‘The ground water table from monitoring data of the bore holes indicates initial water table at -10.0 to -13.0 mtr, from ground level within this zone. 6.2 Soil Parameters ‘The major soil parameter required for dewatering analysis is permeability, which is used from falling head method and other field test data and as per the following range of values for ‘maximum and minimum permeability. “Azadpur Station Max 5E-05 m/s Permeabi * Based on “Geological and Geotechnical Interpretative Report” by CEC-CICLTVcEC-cicl Iv ‘METHOD STATEMENT FOR DEWATERING conrouston atti ~ 2 é BOC NO: OSPICEC: cea conor esr acvecausm | rivision:e | DATE: 20042053 Ge. ae For de-watering estimations maximum permeability is used in seepage analysis. During construction there will be continuous monitoring of ground water level. This will give us a chance to reassess the value of permeability at a later stage. 6.3 Design of Dewatering System ‘The excavation of the shafts will be supported by the adoption of a supporting sidewalls by secant piles that also provides for the water tightness from the sides Thus the groundwater inflow inside the shaft is originated by infiltration from the bottom of the shaft. For the purpose of dewatering designs, the permeability tests (falling head method) have been carried out to study the water drawdown effect behind the secant piles. The major soil parameter required for dewatering analysis is permeability and volumetric water content. Please refer to the following Design Reports. North Shaft Dewatering-Technical Report: DMR-7-CC04-W-AZP-TMP-R-035-CO1 South Shaft Dewatering- Technical Report: DMR-7-CC04-W-AZP-TMP-R-030-COL Based on the results of the analysis, pumping wells (code PW in drawing) and Pressure Relief Wells (code PRW in drawing) are proposed to be installed along both sides of the excavation, Layout of pumping and pressure relief wells is as following: ‘Attachment Al- DMR-7-CC04-W-AZP-TMP-S-030-CO1 ‘Attachment A2- DMR-7-CC04-W-AZP-TMP-S-030-CO1 During rains, the water accumulated in the trenches and pits shall be pumped out and drained by deploying extra pumping sets and hosepipes as per site conditions, 6.4 Monitoring of Ground Water Table Adequate number of piezometers have been installed/or if required will be installed to monitor the lowering of the ground water table and water level fluctuations. The type, number and locations will be as shown in Azadpur Monitoring Layout Plan. Standpipe piezometers and vibrating wire piezometers will be installed outside excavation to monitor the Ground Water Table and Pore Water Pressure. Attachment B (Drawing. No -DMR-7-CC04-C-AZP-MON-S-001-A02) enclosed with MS.ceccici IV | METHOD STATEMENT FOR DEWATERING ,.amemoun,, | ¢ L {- voc no: asecec- — tear Seon Vane | 'SUEIRES | noone | pon 7. CONSTRUCTION PROCEDURE 7.1, Pumping Well and Pressure Relief Wells for Shafts. 1) Partial excavation up to level2 (201.70 m a.s.1) 2) Boring of pumping wells PWO1-PWO4 up to level 180.00 3) Boring of draining wells PRWO1-PRWO5 up to level 186.00 4) Starting of dewatering through the pumping wells 5) Lowering of excavation 6) Temporary and partial shutdown of pumping well (o allow adjusting (trimming) of PW and PRW heads to respect to temporary excavation level 7) Re-start dewatering in pumping well PW 8) Repeat point from 5) through 7) as necessary until shaft excavation reaches down the final level 9) Maintaining pumping as long as necessary. Location and number of pressure wells will be as shown on the design drawing. The exact location cof pumping wells can slightly be changed as per site conditions. The area around each pumping, well shall be leveled for safe position of the drill equipment and it will be possible at each location to collect and drill fluid spillage from the drill excavation. A typical detail of pumping wells is shown in Attachment Al and Attachment A2. ‘The pump will be lowered into the casing by a crane or winch and will be positioned a few meters above the bottom of the hole to avoid clogging of pump by silt or other debris. Before commencement of pumping each pump shall be equipped with automatic level switch system that shall avoid dry run of the pump. Also the outlet hose or pipe shall be checked and be free from leakage and then connected to water carrying main. Silt chambers of concrete/M.S plate fabricated will be provided for removal of silt particles, before its disposal . The treated water will be used for construction activities. Temporary PW shut down to adjust well head to excavated soil level, have to be partialised in order to maintain at least two pumping wells always operating, ‘Additional PRW shall be added if required to maintain a uniform hydrostatic profile below 7‘ BOCK ance = = Germee | Meerceinisar | nuvisiox-o | _pxre-zonans_| & [_nmsionie cEC-CICL IV “METHOD STATEMENT FOR DEWATERING _ ,,QiabEROnAR. | excavated area, 7.2 Survey Works Surveyor shall mark the location of each deep well as per the approved drawing prior to drilling ‘and, later, check the depth of the borehole if required. The Site Engineer shall verify that the well locations correspond to approved dewatering scheme drawing. 7.3 Pumping Well Boring and Pump Installation a) Method I: Using Boring Machine ‘A 400 mm dia. hole (as per the design) will first be drilled to adequate depth (between 25 and 30 m) using drilling machine, The rotary motion of the drill equipment shall be between 50 and 300 PSI. During the drilling, outer steel casing will be inserted in pieces of 3 to 6 meter each and threaded together during insertion. The drilling equipment will press the casing down with the rill bit to full depth. The inner casing will then be lowered down inside the outer casing. The inner casing with a dia. of 250mm will either be made of steel or will be perforated at the lower part or Johnson Screen. After the inner casing is fully inserted, pea gravels (2~6mm) are placed around the well as the outer casing is withdrawn, ‘The pumping well pump will be lowered down the hole with a crane or winch fixed on a small gantry. The delivery pipe and a safety wire / rope will be used to lower the pump down the hole to a depth shown on approved drawing. The delivery pipe and wire / rope shall be fixed and secured to the gantry arrangement at the top. A concrete or steel clamp can also be used to secure the hanging of the pump and pipe arrangement. ‘The delivery pipe from deep well will continue above the hole and connected to a discharge pipe that in turn will carry water to rising main for discharging. b) Method II: Tripod Method ‘Tripod method comprises of drilling deep borehole using a manual winch mounted on a tripod. a, Make a Utility pit 1000 x 1000 x 1500 mm.cEeecicl IV : METHOD STATEMENT FOR DEWATERING _ contonenon tui CORPORATION LIMTUED — DOCNO: QsP/CEC- enee CICUCCMS2? | _RIVISION:0 | _ DATE: 20062013, S & ae —— b. Manually excavate a hole at the upper 1.5 m of the borehole. Ensure that it is deep enough so that the bogey when hammered through the soil does not get displaced and drive down in a straight path, c. Erect tripod directly over the borehole. 4. Adjust legs and see that there is enough working space for the workers to move around. e. Heng the manual winch with the chain pulley block from the tripod. Ensure that it is securely tied and well lubricated, f. Hang the bogey of the required diameter through the winch. Ensure that the rope tied to the bogey is free of any knots or loose threads. g. Initially casing pipe of 400 mm dia, shall be lowered while drilling, then the well liner of 250mm dia. shall be lowered after completion of boring. Pea gravels are then placed around ‘the well as the casing pipe is extracted. h. While boring, the soil strata encountered during excavation shall be recorded, and pipes are adjusted so that strainer fall in line with strata having water. i. After completion of drilling the borehole, lower down the submersible pump fitted with riser pipe into the well liner (250mm dia.) to the specified depth. 7.4 Disposal of pumped out water For transportation of the pumped out water, a mild steel pipe of designed dia. shall be installed horizontally and supported from the temporary traffic decking. As far as possible, this pipe is intended to be leveled for gravity flowing from the bore wells towards the point(s) of disposal. If gravity flow is not possible due to any obstruction, in-line pump(s) will installed. Of the total the shaft shall be stored in reservoirs located at soil level. Then this amount of water, as indicated by CGWB noms shall groundwater extracted from PWs and collected from PRWS located ins be re-utilized or re-infltrated into soil to recharge the aquifer. ‘The re-infiltration into soil can be made through two alternatives either to the existing well located in the area or utilizing the recharge well. For the unutilized weter the points of discharge will be at the manholes of already existing storm water drainage network of Municipal Corporation of Delhi. Before discharging the water into such 9cece Jv | ‘METHOD STATEMENT FOR DEWATERING _ ,oQhbaivert cuits l cconponutiON ost [eases ‘cea | rm acm CreuccouMsa2 | _RIVISION:0 | DATE: 20042013 manholes, fabricated steel sedimentation tanks of designed capacity will be put for arresting muck. ‘The muck will be cleaned manually from the sedimentation tanks from time to time and disposed off to dumping yard along with excavated materials, Of the water obtained from dewatering itis likely to be consumed for construction activities like sprinkling, washing and cleaning of tyres, tools, vehicles, equipment ete. Curing of concrete and Jckwork, for filling of tankers being used for construction activities. ‘Attachment C: DMR-7-CC04-W-AZP-TMP-S-050-A01 enclosed with MS, 8. DEWATERING WELL AND PRESSURE RELIEF WELL SPECIFICATION: 1 Pumping Well a) Boring dia-400mm. b) PVC casing 250mm dia ) Type and capacity of pump: Submersible Yield: 5 Vsec Dynamic head-25m 4) Switching levels: will be decided as per requirement. ©) Predicted pumping rates: Approximately 5 liter/s at steady state. £) Control of fines and other materials: silt chambers, if required, will be constructed to make the water clear of unwanted particles/materials. 2) Bottom of excavation located at level 180m a.s.L hh) PVC slotted (filter section) from level 198m a.s.l. to 184m as. Filter Pack Material: a) D15 of filter shall be less than 5 times D85 of soil, ) DIS of filter shall be greater than 4 times and less than 20 times of soil ) Grading curve of filter should roughly follow same as soil. 10“ceccier JV METHOD STATEMENT FOR DEWATERING cohibiitotcgi | < DOC NO: QSPICEC- Sp seattts Osa rcreuceounisa2 | rviston:o | DATE: 2n042013 I 8.2 Pressure Relief Wells: a) Boring diameter 6” or 150mm ) Bottom of excavation located at level 186m a.s.1 ©) PVC slotted (piezometer) diameter 2"through all length Filter Pack Material: a) Filter shall be of clean coarse sand. 9. SAFETY Risk control measure will be taken to ensure safety during the excavation work. CEC-CICI JV’s Safety Officers & Supervisors will carry out safety inspections as per already laid down and stringent regulations on regular basis. 10, REFERENCES: IS 9759 (1981, reaffirmed 1998 and 2003): Guidelines for Dewatering during Construction 11. 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