Application of Orthogonal Array Design

for Predicting the Surface Roughness

Prof. SrinivasaRao.G
Suneel.D(Y12ME831)
SatyaKiran.K(L13ME997)
Geetha.J(Y12ME851)
Amarnath.J(Y12ME848)
ZudsonPaul.(L13ME1004)

WHY SURFACE
ROUGHNESS ?

 It affects several functional attributes of parts, such

as:
Friction,
Wear and tear
Light reflection
Heat transmission
Ability of distributing and holding a lubricant,
coating etc.
Therefore, the desired surface finish is usually
specified and appropriate processes are required to
maintain the quality.

For this project we are using AISI 52100 steel

WHY ???

AISI 52100 Steel

Applications:
Taps, Gauges, swaging dies, Ejector pins, Ball & Roller
bearings.
It is a good quality steel for wear resisting machine parts
and for press tools which do not merit a more complex
quality.

In this project three process parameters namely cutting

speed, feed, depth of cut and two tool parameters namely
nose radius , normal rake angle were considered in
developing the surface roughness model.

Factor
symbol

Factor

Level
-1

Level
0

Level
+1

60

75

90

0.052

0.078

0.104

Cutting speed (m/min)

Feed (mm/rev)

Depth of cut (mm)

0.2

0.4

0.6

Nose radius(mm)

12

Rake angle(degrees)

12

The total number of experiments to be performed to present all these combinations is 3 5 = 243.

So..
L18 (21X37) Orthogonal Array Design

Expt.no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Factors
1
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1

2
-1
-1
-1
0
0
0
1
1
1
-1
-1
-1
0
0
0
1
1
1

3
-1
0
1
-1
0
1
-1
0
1
-1
0
1
-1
0
1
-1
0
1

4
-1
0
1
-1
0
1
0
1
-1
1
-1
0
0
1
-1
1
-1
0

5
-1
0
1
0
1
-1
-1
0
1
1
-1
0
1
-1
0
0
1
-1

6
-1
0
1
0
1
-1
1
-1
0
0
1
-1
-1
0
1
1
-1
0

7
-1
0
1
1
-1
0
0
1
-1
0
1
-1
1
-1
0
-1
0
1

8
-1
0
1
1
-1
0
1
-1
0
-1
0
1
-1
1
-1
0
1
-1

Based on the experimental data, a mathematical model

in terms of process and tool parameters was developed
for main surface roughness using multiple linear
regression analysis using SPSS (Statistical Package for
Social Sciences)

Ra= 3.653-0.541v+0.677f-0.240r-0.304v2-0.452vf0.194vd+1.077vr-0.398v+0.234fd+0.213f- 0.278r.

THANK YOU