110V Battery Sizing

OF
110V Battery and Battery Charger Sizing

Calculations
REVISIONS
BY:
DRAWN
Shabeer.A
DATE: 10/08/2008
CHECKED
BY:
K. Kandiah
DATE: 10/08/2008
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110V Battery & Battery charger Sizing Calculations

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DESCRIPTION
110V Battery & Battery charger Sizing Calculations Submitted for approval
###
###
BY
DATE
NO.
DESIGN CALCULATION
1-
110V Battery Bank Sizing Calculations
2-
110V Battery Charger Sizing Calculations
3
10
NO.
###
DATE
###
BY
DESCRIPTION
Page
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
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BY:
DATE:
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TABLE OF CONTENTS
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AG/ALS/G-001
To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this

document deals with sizing 110V battery bank to cater for new as well as relocated equipment
in substation building. 110V DC system shall consist of 1 No. battery bank and charger.
2 - CALCULATIONS
The calculations for sizing the battery are based on IEEE-1115
2-1
CELL SIZING CALCULATIONS :
The station DC auxillary power supply parameters for DC Control System are as follows.
Battery Type
Ni-Cad
Nominal DC system Voltage
110 V
Minimum allowable system voltage percentage
0.9
End cell voltage
1.1
Minimum Allowable DC system Voltage
99
Minimum Allowable DC system Voltage

End cell voltage
( Ncell )
99/1.1
90
Cells
NO.
###
DATE
###
Number of cells Required ( Ncell )
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
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1- SCOPE
BY
DESCRIPTION
A. 110V BATTERY BANK SIZING CALCULATIONS
LOAD CALCULATION :
TABLE-1
Sl.No.
Description
Qty
Unit Load
(Watt)
Total Load
(Watt)
1
1
1
1
1
1
75.2
24.4
29.8
61.2
77.3
133.3
75.2
24.4
29.8
61.2
77.3
133.3
Continuous Loads
1
2
3
4
5
6
33kV feeder Panel (+ARH05 )

33kV Bus Coupler feeder Panel (+ARH07 )
33kV Bus bar Protection Panel ( +ARHBB02 )
33kV Transformer Protection Panel ( +ARH06 )
33kV Transformer AVC Panel ( +AVC3)
33kV Transducer Panel
TOTAL
TOTAL CONTINUOUS CURRENT
401.2/110
401W
3.65A
NO.
###
DATE
###
BY
DESCRIPTION
Continuous load of 401.2 W ( 3.65A ) for Duration of 8 hours is considered.

Load details are given in Table - 1
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
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Unit Loads for Trip Coils have been given table-2

a) Worst Critical case of assessing the momentary Loading :
i ) Worst Critical case assessing the momentary loading has been assessed which
involves simultaneous tripping of 5 Nos. of 33kV CBs on 33kV bus fault and
8 Nos. of 13.8kV CBs on 13.8kV bus fault
2.4
Load of 5 x 2 No. Trip Coils
5 x 2 x 50
500
Load of 8 x 2 No. Trip Coils
8 x 2 x 50
800
Total Trip Coils
1300
Nominal DC system Voltage
110
Total Tripping Current
11.82
RESTORATION LOADS
Momentary Loading for restoration is considered as the load for closing 2 no. 33kV CB,
1 Nos. of 13.8kV CBs, tripping of 1 No. of 13.8kV CB ( if the fault persists ) and 1 No. of
Spring Charging motor running. Load details are given in table 2
i)
ii)
iii)
iv)
DATE
###
DRAWN
BY:\ Shabeer.A
Sl.No
a)
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
DATE:
ENG'G DEPT
BY:
DATE:
=
=
=
=
2 x 50
1 x 50
1 x 50
1 x 380
=
=
=
=
100
50
50
380
W
W
W
W
Total
580
Total Restoration Current
5.27
MOMENTARY LOADS
DATE: 10/08/2008
BY:
Load of 2 33kV closing CB

Load of 1 13.8kV closing CBs
Load of 1 13.8kV Tripping CB
Load of one operating motor
running
Table - 2
NO.
###
REVISIONS
CHK'D APPVD CERT'D
TRIPPING LOADS
BY
DESCRIPTION
2.3
b)
Description
33kV Switchgear ( assumed)
Circuit Breakers
Trip Coil-1
Trip Coil-2
Closing Coil
13.8kV Switchgear
Circuit Breakers
Drive Mechanism
Trip Coil-1
Trip Coil-2
Closing Coil
Qty
Unit Load
(Watt )
Total Load
(Watt )
1
1
1
50
50
50
50
50
50
1
1
1
1
380
50
50
50
380
50
50
50
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EMERGENCY LOAD
Emergency Lighting load for 1.5 hours is considered as 360W ( 2.88A ) maximum number
of 9 incandascent lamps of 40W each are switched on at any given time by the maintenance
personnel who reach the substation within 1.5 hours of power failure
LOAD SUMMARY :
The respective loads are listed below. Duty cycle is given in Annex-1
Continuous Load
8 hours
3.647 A
Momentary Tripping Load
1 min.
11.82 A
Momentary Restoration Load
1 min.
5.273 A
Emergency Lighting Load
1.5 Hours
2.88
BATTERY SIZING WORKSHEET :

Given in Annexure II and III.
BATTERY CURVE/ DATA :

Manufactures Data are given in Annexure IV.
CALCULATION OF REQUUIRED SIZE :

Maximum uncorrected size
107.85 Ah
Temperature Correction
Design Margin
1.15
Aging Factor
1.25
Required Capacity
Uncorrected Size x Design Margin x Aging factor

x Temperature Correction Factor
Required Capacity
107.84948 x 1.15 x 1.25 x 1.2
Required Capacity
1.20
(Refer IEEE-1106, Table A.1)

(at minimum Temp = -5C)
NO.
###
DATE
###
BY
DESCRIPTION
2.5
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
186.04 Ah
DATE:
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Required Battery Ah capacity
Nearest available size
186.0 Ah
208
Ah
The Total Ampere - hour capacity may be used to determine the intial cell size,
the total capacity = 186.0 Ah and the choosen battery is SBM208
Rated Capcity = 208 Ah
NO.
###
DATE
###
BY
DESCRIPTION
7 - CONCLUSION
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
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Continuous Load + momentary Tripping
15.47 A
A2
Continuous Load
3.647 A
A3
Continuous + Emergency
6.527 A
A4
Continuous
3.647 A
A5
Continuous + Restoration
8.92 A
CHK'D APPVD CERT'D

DESCRIPTION
NO.
###
DATE
###
BY
A1
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
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DATE:
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AMPERE
A1= 15.5A
5.27 A
A5=8.92A
2.88A
A2=A4=3.65A
NO.
###
DATE
###
A3=6.53A
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
M1
M2
M3
M4
M5
BY:
DATE:
ENG'G DEPT
90
180
479
480
MINUTES
BY:
DATE:
CERTIFIED
Al-Leith 33/13.8kV Substation Load duty cycle profile for

110V DC Battery Sizing Calculation
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BY
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ANNEXURE -
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DESCRIPTION
1 - SCOPE :
To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this
document deals with sizing 110V battery charger to cater for new as well as relocated equipment
in existing SWGR building. DC system shall have one battery float / boost charger.
2 - CALCULATIONS :
The ampere hour rating of a battery charger is determined by equation which is as per
Technical specification
A
(1.25 X L)+ (BIF X AHR) ) / 0.83

RT
Where :
A
required charger rating in amperes
Maximum Required DC load in amperes

( Continuous load is considered )
3.6
BIF
Battery inefficiency factor
1.1
AHR
Ampere hour removed during discharge

(Maximum discharger is considered)
208
RT
Recharge time in hours
16
###
DATE
BY
B. 110V BATTERY CHARGER SIZING CALCULATIONS
Subsitituting the above values in Equ - 1

=
[ (1.25 x 3.2 ) + (1.1 x 200) ] / 0.83
###
NO.
AR
###
REVISIONS
DRAWN
AR
22.72
BY: Shabeer.A
DATE: 10/08/2008
Next higher size available
50A
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
The battery Charger Current Size
50A
ENG'G DEPT
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DATE:
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ANNEXURE -II
DESCRIPTION
CALCULATION OF CAPACITY RATING FACTOR.( KT )

REFERENCE
IEEE Std. 1115-2000
Minimum Cell Voltage
1.1 V
Cell Mfg.
SAFT
KT
Rated Ampere hour capacity (Ay std. Time Rate at 25 C

to Std % end of discharge)
Ampere that will be supplied for T minute at 25 C
to given end of discharge voltage
The Kt factor for time t is calculated in the table by interpolation using the formula
(Kt2 - Kt1) x ( t2 - t )
= Kt2
Kt
( t2 - t1 )
End voltage discharge voltage of cell
1.1
Rated Ampere hour capacity
208 Ah
NO.
###
DATE
###
BY
Calculation of KT Factor :
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
Sl.No
T minute
Total Ampere
KT Factor
354
0.588
90
93.9
2.215
180
60.6
3.432
479
25.65
8.109
480
25.60
8.125
DATE: 10/08/2008
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BY:
DATE:
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BY:
DATE:
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change in
period Load (A)
load (A)
Duration of
operation
(min)
time to end of
section (min)
KT factor
Require section size

(Ah)
+ve value
-ve value
Section - 1 first period only

1
A1 =
15.50
A1-0= 15.50
M1 = 1.0
T = M1 =
1.0
0.5880
9.11
Total
9.11
Section - 2 first two periods only

1
2
A1 =
15.50
A2 =
3.65
A1-0= 15.50
M1 = 1.0
A2-A1=
-11.85
M2 = 89.0
T =M1+M2 = 90
T = M2 =
89.0
2.2150
34.33
2.1970
-26.03
Total
8.30
Section - 3 first three periods only

1
2
3
A1 =
15.50
A2 =
3.65
A3 =
6.53
A1-0= 15.50
A2-A1=
-11.85
A3-A2=
2.88
T = M1+M2+M3 =
180.0
T = M2+M3 =
M2 = 89.0
179.0
T = M3
M3 = 90.0
90.0
M1 = 1.0
3.4320
53.20
3.4190
2.2150
-40.52
6.38
Total
BY
1
2
DATE
###
NO.
###
A1 =
15.50
A2 =
3.65
A3 =
6.53
A4 =
3.65
Section - 4 first four periods only

T=
A1-0= 15.50 M1=
1.0 M1+M2+M3+M4 =
8.1080
479.0
A2-A1=
T = M2+M3+M4 =
M2 = 89.0
8.0920
-11.85
478.0
A3-A2=
T = M3+M4=
M3 = 90.0
6.6070
2.88
389.0
A4-A3=
T =M3
M4 = 299
5.1090
-2.88
299.0
Total
19.06
125.67
-95.89
19.03
-14.71
34.10
Section - 5 first five periods only
REVISIONS
DRAWN
BY: Shabeer.A
DATE: 10/08/2008
CHECKED
BY: K. Kandiah
DATE: 10/08/2008
OPRG DEPT
BY:
DATE:
ENG'G DEPT
A1 =
15.50
A2 =
3.65
A3 =
6.53
A4 =
3.65
A5 =
8.92
A1-0= 15.50
A2-A1=
-11.85
A3-A2=
2.88
A4-A3=
-2.88
A5-A4=
5.27
T=
M1+M2+M3+M4 =
480.0000
T=
M2 = 89.0 M2+M3+M4+M5 =
479.0
T = M3+M4+M5=
M3 = 90.0
390
T = M4+M5
M4 = 299
300
T = t4
M5 = 1.0
1.0000
M1 = 1.0
8.1250
8.1080
6.6240
0.5880
SECTION - 1 to 5 (TOTAL)
DATE:
-96.08
19.08
5.1230
Total
BY:
125.94
-14.75
3.10
37.28
107.85
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DESCRIPTION
ANNEXURE-III
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OF

110V Battery and Battery Charger Sizing

REINFORCEMENT OF Al Leith 33/13.8kV S/S

110V Battery & Battery charger Sizing Calculations

DWG CONT SHT

CHK'D APPVD CERT'D

110V Battery Bank Sizing Calculations

110V Battery Charger Sizing Calculations

REINFORCEMENT OF Al Leith 33/13.8kV S/S

CHK'D APPVD CERT'D

DWG CONT SHT

To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this

CELL SIZING CALCULATIONS :

Nominal DC system Voltage

Minimum allowable system voltage percentage

End cell voltage

Minimum Allowable DC system Voltage

Minimum Allowable DC system Voltage

Number of cells Required ( Ncell )

REINFORCEMENT OF Al Leith 33/13.8kV S/S

110V Battery & Battery charger Sizing Calculations

DWG CONT SHT

CHK'D APPVD CERT'D

A. 110V BATTERY BANK SIZING CALCULATIONS

33kV feeder Panel (+ARH05 )

Continuous load of 401.2 W ( 3.65A ) for Duration of 8 hours is considered.

REINFORCEMENT OF Al Leith 33/13.8kV S/S

CHK'D APPVD CERT'D

DWG CONT SHT

Unit Loads for Trip Coils have been given table-2

Load of 5 x 2 No. Trip Coils

Load of 8 x 2 No. Trip Coils

Total Trip Coils

Nominal DC system Voltage

Total Tripping Current

Total Restoration Current

Load of 2 33kV closing CB

CHK'D APPVD CERT'D

REINFORCEMENT OF Al Leith 33/13.8kV S/S

DWG CONT SHT

CHK'D APPVD CERT'D

Momentary Tripping Load

Momentary Restoration Load

Emergency Lighting Load

BATTERY SIZING WORKSHEET :

BATTERY CURVE/ DATA :

CALCULATION OF REQUUIRED SIZE :

Uncorrected Size x Design Margin x Aging factor

107.84948 x 1.15 x 1.25 x 1.2

(Refer IEEE-1106, Table A.1)

REINFORCEMENT OF Al Leith 33/13.8kV S/S

DWG CONT SHT

CHK'D APPVD CERT'D

Required Battery Ah capacity

Nearest available size

REINFORCEMENT OF Al Leith 33/13.8kV S/S

110V Battery & Battery charger Sizing Calculations

DWG CONT SHT