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Inverter General Service Manual - 20120307154959
Inverter General Service Manual - 20120307154959
http://biz.lgservice.com
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.
- 101 -
CONTENTS
Part 1 General Information
1. Safety Precautions........................................................................................................4
2. Nomenclature ...............................................................................................................7
Part 2 Functions & Controls
1. List of Functions & Controls........................................................................................9
2. Basic Mode Controls .................................................................................................10
3. Special Mode Controls ...............................................................................................12
4. Utility Functions .........................................................................................................13
5. Protection Functions & Controls...............................................................................16
Part 3 Test Run
1. Check before Test Run ...............................................................................................32
2. Test Run Flow chart ....................................................................................................33
3. Test Run Detail ............................................................................................................34
Part 4 Trouble Shooting Guide
1. 2-Way, 3-Way Valve ....................................................................................................36
2. Pumping Down ...........................................................................................................37
3. Evacuation (All amount of refrigerant leaked) ........................................................38
4. Gas Charging (After Evacuation) ..............................................................................39
5. Cycle Troubleshooting Guide ....................................................................................40
6. Electric Parts Troubleshooting Guide .......................................................................41
7. Self-diagnosis Function .............................................................................................46
-2-
-3-
1. Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Meanings of symbols used in this manual are as shown below.
Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for a repair.Internal components and circuit boards are at
main potential when the equipment is connected to the power cables. This high
voltage is extremely dangerous and may cause death or severe injury if come in
contact with it.
Do not touch the discharging refrigerant gas during the repair work.
The discharging refrigerant gas.The refrigerant gas can cause frostbite.
Release the refrigerant gas completely at a well-ventilated place first.
Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating
machine oil discharges and it Can cause injury.
When the refrigerant gas leaks during work, perform ventilation. If the refrigerant
gas comes in contact with a fire, poisonous gas generates. A case of leakage of
the refrigerant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to perform ventilation.
When removing the front panel or cabinet, execute short-circuit and discharge
between high voltage capacitor terminals. If discharge is not executed, an electric
shock is caused by high voltage resulting in a death or injury.
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power
plug. There is risk of fire or electrical shock.
Copyright 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
-4-
Indoor/outdoor wiring connections must be secured tightly and the cable should
be routed properly so that there is no force pulling the cable from the connection
terminals. Improper or loose connections can cause heat generation or fire.
Do not touch, operate, or repaire the product with wet hands. Holding the plug by
hand when taking out. Otherwise there is risk of electric shock or fire.
Do not turn on the breaker when the front panel and cabinet are removed.
Be sure to ground the air conditioner with an earthing conductor connected to
the earthing terminal.
Conduct repair works after checking that the refrigerating cycle section has
cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating
cycle section can cause burns.
Do not tilt the unit while removing panels. Otherwise, the water inside the unit
can spill and wet floor.
Do not use the welder in a well-ventilated place. Using the welder in an enclosed
room can cause oxygen deficiency.
-5-
Check to see if the power cable plug is not dirty or loose. If the plug is dusty or
loose it can cause an electrical shock or fire.
Do not use a joined power cable or extension cable, or share the same power
outlet with other electrical appliances. otherwise, it can cause an electrical shock,
excessive heat generation or fire.
Do not insert hands or other objects through the air inlet or outlet while the product is operating. There are sharp and moving parts that could cause personal
injury.
Do not block the inlet or outlet of air flow. It may cause product failure
Check to see if the parts are mounted correctly and wires are connected.
Improper installation and connections can cause an electric shock or an injury.
Check whether the installation platform or frame has corroded. Corroded installation platform or frame can cause the unit to fall, resulting in injury.
Be sure to check whether the earth wire is correctly connected.
After the work has finished, be sure to do an insulation test to check whether the
resistance is 2[Mohm] or more between the charge section and the non-charge
metal section (Earth position). If the resistance value is low, a disaster such as a
leak or electric shock is caused at users side.
Check the drainage of the indoor unit after the repair. If drainage is faulty the
water may enter the room and wet floor.
-6-
2. Nomenclature
2.1 Global Model Name
Code
10
Type
Code of Model
Meaning
Production Center,
Refrigerant
A~Z
L: Chang-won R22
A: Chang-won R410A
2
3
Product Type
Cooling/Heating/Inverter
A~Z
A~Z
4, 5
Capacity
0~9
Electric Range
1~9
A~Z
1: 115V/60Hz
2: 220V/60Hz
3: 208-230V/60Hz
5: 200-220V/50Hz
6: 220-240V/50Hz
7: 110V, 50/60Hz
Chassis
A~Z
Name of Chassis
Look
A~Z
Look,
Color (Artcool Model)
9, 10
Function
A~Z
11
Serial No.
1~9
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
S
T
U
V
W
Y
Basic
Basic+4Way
Plasma Filter
Plasma Filter+4 Way
Tele+LCD
Tele+LCD+Nano plasma+4Way
NBF F+(A/changeove)+A/clean+Low A
NBF F+(A/changeove)+A/clean+4way+Low A
Tele+LED+4way
Internet
Plasma F+4Way+Oxygen generator
NBF F+(A/changeove)+A/clean
NBF F+(A/changeove)+A/clean+4way
NBF F+(A/changeove)+A/clean+PTC
NBF F+(A/changeove)+Autoclean+4way+PTC
NBF F+(A/changeove)+A/clean+4way+Low A+PTC
Negative ion+A/Clean
(Nano)Plasma+Negative ion+A/Clean
4way+(Nano)Plasma F+Negative ion+A/Clean
Nano Plasma F+4Way+(A/changeove)+A/clean+Oxygen generator
4way+(Nano)Plasma F+Negative ion+A/Clean+Oxygen generator
Dry contact
Basic + Low A
-7-
-8-
Basic mode
controls
Special Mode
controls
Function
Cooling Mode
Heating Mode
Healthy Dehumidification
Auto Changeover
Jet Cool
Jet Heat
Energy saving
Forced operation
Auto Clean
Utility Functions
Protection
Controls &
Functions
Description
Remark
Cooling operation
Heating operation
Dry operation
Cooling mode is automatically changed to heating mode and
vice verse
Powerful cooling mode
Powerful heating mode
Air volume & set temp. are automatically selected for saving Cooling Mode Only
energy in cooling mode
Operation without remote controller
After cooling operation, this function makes the evaporator
dry
Indoor Fan speed Control
Air volume control Program
Vertical Airflow Direction control
Air volume & set temp. are automatically changed for comfortable sleep
When power returns after a power failure, Unit restarts in the
previous operating mode
For noise prevention
For overload prevention
To prevent cold wind blow on heating mode start
Evaporator frost prevention
To protect compressor
To protect fan from accumulated ice at base panel
Condenser frost prevention
Over current prevention
Modulation of voltage & frequency
NOTE: The Exploded View SVC Manual has the particular Function table for each model.
-9-
Thermo ON
+0.5C(1F)
Setting
Temp.
-0.5C(-1F)
Thermo OFF
INV. Comp.
Frequency
Low
High
Comp. OFF
High
Low
Operating frequency of compressor depends on the load condition, like the difference between the room temp. and
the set temp., frequency restrictions.
If the compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30
seconds. ( not emergency conditions)
Compressor turned off when
- intake air temperature is in between 0.5C(1F) of the setting temp. limit for three minutes continuously.
- intake air temperature reaches below 1.0C(2F) of the temperature of setting temp..
Compressors two minutes time delay.
- After compressor off, the compressor can restart minimum 2 minutes later.
Thermo OFF
5C(9F)
Thermo ON
2C(3.6F)
Setting
Temp.
INV. Comp.
Frequency
High
Low
Comp. OFF
High
Low
Comp. OFF
Operating frequency of compressor depend on the load condition, The difference between the room temp. and set
temp., frequency restrictions.
If compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 seconds.
Condition of compressor turned off
- When intake air temperature reaches +5C(9F) above the setting temperature.
Condition of compressor turned on
- When intake air temperature reaches +2C(3.6F) above the setting temperature.
* Condition of indoor fan turned off
- While in compressor on : indoor pipe temp. < 20C(68F)
- While in compressor off : indoor pipe temp. < 30C(86F)
While in defrost control, the indoor and outdoor fans are turned off.
Compressor 2minutes delay
- After compressor off, the compressor can restart minimum 2 minutes later.
- 10 -
Switching point
+4C(+8F)
+2C(+4F)
+0.5C(+1F)
Setting
Temp.
-0.5C(-1F)
Switching point
-2C(-4F)
Mode
Cooling
operation
Heating operation
- 11 -
Cooling
operation
- 12 -
4. Utility Functions
4.1 Forced operation
To operate the appliance manually in case when the remote control is lost, the forced operation selection switch is on
the main unit of the appliance, and operate the appliance in the standard conditions.
The operating condition is set according to the outdoor temp. and intake air temperature as follows.
Indoor temp.
Operating Mode
Setting temp.
over 24C(75.2F)
Cooling
22C(71.6F)
21~24C(69.8~75.2F)
Healthy Dehumidification
23C(73.4F)
below 21C(69.8F)
Heating
24C(75.2F)
Setting speed of
indoor fan
High speed
2) Cooling/only Model
OFF
ON
Cooling CYCLE
Comp.
ON
Indoor Fan
Setting Step
ON
Fan Heating
Fan
Cooling CYCLE
LL
OFF
LL
- 13 -
Comp.
ON
Indoor Fan
Setting Step
Fan
30 Min
OFF
Low
Step
Description
Air volume is controlled "SH", "H", "Med", "Low" by the remote controller.
LL
L
M
H
SH
Auto
NOTE: Some Models are different by swing width and swing pattern.
Copyright 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
- 14 -
1.0C(2F) down
1.0C(2F) down
- 15 -
Comp. free
6C(42.8F)
3C(37.4F)
T1
Indoor pipe
temp.
7C(44.6F)
Comp. Step 4
Comp. Step 2
Comp. off
T1: 0 ~ 2C(32~35.6F)
NOTE: Some Models are different by T1.
- 16 -
90
180
300
- 17 -
-10C(14F) less than -10~-5C(14~23F) between -5~0C(23~32F) between 0C(32F) more than
>4
>5
>5
Expected heating operating time
And Heating operating time 40 minutes
-30
-25
-30
Minimum Time
Of Heating
5sec 5sec
Setting Freq.
Operating
Freq. Of
Comp
(Comp off
Inapplicable.)
4-Way
Indoor
FAN
Indoor
FAN
30 sec
10 sec
-25
1min
Setting
Freq.
Step 5
Step 3
Min
Min
off
Operating
Setting Freq.
Freq. Of
Comp
(Comp off
Applicable.)
EEV
Open step
>5
The Degree
of Superheat
Control
15 sec
Step 5
Step 3
Min
Min
off
off
300
Starting Step
ON
ON
OFF
Setting
Speed
Setting
Speed
Hi Speed
Setting
Speed
Hot
Start
OFF
Pre-Heat
LED
ON
OFF
Deice STEP
OFF
Model (kBtu/h)
9
Compressor Frequency
65Hz(Step 5)
EEV
300
12
80Hz(Step 5)
300
- 18 -
Defrosting
Comp. Freqency
Model (kBtu/h)
18
EEV
350
24
30
77Hz
90Hz
350
350
- 19 -
- 20 -
5.7 Inverter
U V W
U
V
W
3
Comp.
Motor
- 21 -
T off C
T = (T off - T on)/3
T1 = T on + T
T2 = T on + 2 * T
T2 C
T1 C
T on C
COMP
Freq.
Free Fc-1
Fc-2
Fc-1
Fc-2
OFF
Free
- 22 -
Function
: Power module failure protection by checking the temperature of heat sink.
There is a temperature sensor for checking the heat sink temperature.
System will stop if this situation occurs 5 times in 1 hour and error code will be generated also self diagnosis will
start.
If high temperature situation occurs 5 times in 1 hr system counts 1 error and after that 4 times if this situation
occurs system stops and give error code.
If the temperature reached Toff condition system will count 5 times after that and system will stop with error
code.
COMP
Hz
Set
frequency
5 Hz
Down
Set
frequency
- 23 -
5 Hz
Down
OFF
Set
frequency
Model
(kBtu/h)
CT 1
(Cooling)
CT 1
(Heating)
CT 2
7.5A
9A
10A
12
7.5A
9A
10A
- 24 -
CT 1
(Cooling)
CT 1
(Heating)
CT 2
18
11A
12A
14A
24
14A
12A
15.5A
30
11A
12A
14A
- 25 -
If DC PEAK occurs 5 times within 1 hour, the appliance turns off and displays Error Code 6(9,12kBtu/h Model) / Error
Code 21(18,24,30kBtu/h Model).
T = (T off - T2)/2
T1 = T2 - 2 * T
T3 = T2 + T
D-Pipe Temp.
T off C
T3 C
T2 C
T1 C
-13 C(8.6CF)
COMP Freq. Fh min
Free
Fc-1
Fc-2
OFF
Fc-2
Fc-1
Free
T off : 110C(230F)
T2 : 100C(212F)
- 26 -
D-Pipe temp
Toff(105)C(221F)
T2(95)C(203)F
T1(90)C(194)F
COMP
Hz
Set
5 Hz
Down
Set
5 Hz
Down
Expansion
valve
Set
10
Pulse Up
Set
10
Pulse Up
- 27 -
OFF
Stop control
Set
D-Pipe temp
T2(95)C(203)F
T1(90)C(194)F
COMP
Step
Expansion
valve
ON
On-time
control
OFF
10
Pulse
Up
- 28 -
Stop
ON
On time
control
Model
Mode-in Condition
Mode-out Condition
Mode-in by outdoor
pipe temp.
Mode-in by indoor
pipe temp.
(T1 = 0)C
O/D fan
Off
Set speed
Model
T1 [C(F)]
T2 [C(F)]
18kBtu/h
18(64)
18
24kBtu/h
16(61)
16
30kBtu/h
0(32)
- 29 -
Set speed
Off
Set speed
- 30 -
- 31 -
Check to see whether there is any refrigerant leakage, and check whether the power or transmission
cable is connected properly.
Check whether the liquid pipe and gas pipe valves are fully opened.
2
NOTE: Be sure to tighten caps.
Confirm that 500 V megger shows 2.0 M or more between power supply terminal block and
ground. Do not operate in the case of 2.0 M or less.
NOTE: Never carry out mega ohm check over terminal control board.
Otherwise the control board may break.
Immediately after mounting the unit or after leaving it turned off for an extended length of
time, the resistance of the insulation between the power supply terminal board and the
ground maydecrease to approx. 2.0 M as a result of refrigerant accumulation in the internal
compressor.
If the insulation resistance is less than 2.0 M, turn on the main power supply.
- 32 -
No
Yes
No
Yes
Yes
No
Yes
No
Refer to Troubleshooting
Guide
Yes
Normal
NOTE: When outdoor temperature is low,the unit is operated to Heating mode
- 33 -
2. Check that the gas and liquid side service valves are fully
open.
PUMP DOWN
This is performed when the unit is to be relocated or
the refrigerant circuit is serviced.
Pump Down means collecting all refrigerant in the outdoor
unit without loss in refrigerant gas.
CAUTION:
Be sure to perform Pump Down procedure with the unit in
cooling mode.
Bolt
Tubing connection
Intake temperature
Discharge air
Discharge
temperature
35C (95F)
35C (95F)
- 34 -
- 35 -
Valve cap
Open position
Flare nut
Closed position
Open position
Closed position
To
piping
connection
To
piping
connection
To outdoor unit
Works
Shipping
1.
Air purging
(Installation)
Operation
Pin
Service Service
port cap port
To outdoor unit
Shaft position
Shaft position
Service port
Closed
(with valve cap)
Closed
(with valve cap)
Closed
(with cap)
Open
(counter-clockwise)
Closed
(clockwise)
Open
(push-pin or with
vacumm pump)
Open
(with valve cap)
Open
(with valve cap)
Closed
(with cap)
Closed
(clockwise)
Open
Open
(counter-clockwise) (connected manifold
gauge)
2.
Pumping down
(Transfering)
Open
Open
3.
Evacuation
(Servicing)
Open
(with charging
cylinder)
Open
Open
4.
Gas charging
(Servicing)
Open
(with charging
cylinder)
5.
Pressure check
(Servicing)
Open
Open
Open
(with charging cylinder)
6.
Gas releasing
(Servicing)
Open
Open
Open
(with charging cylinder)
- 36 -
2. Pumping Down
Liquid side
Indoor unit
2-Way
valve
Open
Outdoor unit
Gas side
Closed
3-Way
valve
Lo
CLOSE
CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the open position.
Remove the valve stem caps and confirm that
the valve stems are in the raised position.
Be sure to use a hexagonal wrench to operate
the valve stems.
(8) Disconnect the charge set, and mount the 2way and 3-way valves stem nuts and the service port nut.
Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
Be sure to check for gas leakage.
- 37 -
Liquid side
Indoor unit
Outdoor unit
3-Way
valve
Open
Gas side
3-Way
valve
Open
Vacuum pump
Vacuum
Gage
Lo
OPEN
OPEN
Procedure
(1) Connect the vacuum pump to the center hose
of charge set center hose
(2) Evacuation for approximately one hour.
Confirm that the gauge needle has moved
toward 0.8 Torr.
- 38 -
Indoor unit
3-Way
valve
Open
Outdoor unit
Gas side
Open
3-Way
valve
Check valve
Charging
cylinder
Vacuum
Gage
Lo
(1)
OPEN
CLOSE
Procedure
(1) Connect the charge hose to the charging
cylinder.
Connect the charge hose which you dis-connected from the vacuum pump to the valve at
the bottom of the cylinder.
If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the system can be charged with liquid.
(2) Purge the air from the charge hose.
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas
cylinder.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant.
If the system can not be charged with the specified amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
time) while operating the air conditioner in the
cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).
- 39 -
: approx. 0C(1F)
: less than 80% of
rated current
Temp. difference
Current
: approx. 8C(16F)
: less than 80% of
rated current
Refrigerant leakage
Clog of refrigeration cycle
Defective compressor
Temp. difference
Current
Temp. difference
: over 8C(16F)
Temp. Difference
Operating Current
Excessive amount of refrigerant
Normal
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
- 40 -
Turn off the main power and wait until LED on outdoor PCB is off.
YES
Primarily, the operating condition of Micom is O.K.
Check CN-DISP1
Procedure
1) The input voltage of Power
Module(SMPS)
: DC 220V~390V
: 15V
3) IC01D(LD1085), IC04D(7805)
: DC 5V
10%
- 41 -
Remedy
Trouble 2
While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 2 minutes after stopped.
Check point
Check the connecting circuit between
MICOM PIN
and CN-DISP1 PIN
Check receiver ass'y
- 42 -
Trouble 3
Operate Cooling Mode by setting the disired temperature of the remote controller is less
than one of the Indoor temperature by 1C at least.
Check the sensor for Indoor temperature is attatched as close as to be effected by the
themperature of Heat Exchange (EVA.)
- 43 -
Trouble 4
Operate Cooling Mode by setting the disired temperature of the remote controller is less
than one of the Indoor temperature by 1C at least.
Check the sensor for Indoor temperature is attatched as close as to be effected by the
themperature of Heat Exchange (EVA.)
- 44 -
Trouble 5
Check SSR
- 45 -
7. Self-diagnosis Function
Error Indicator
The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
After error occurrence, if error is released, error LED is also released simultaneously.
To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
Having or not of error code is different from Model.
9, 12kBtu/h Model
Error
Code
1 time
Cause of Error
Error Indicator
1time
1time
3 sec
3 sec
1time
3 sec
1time
3 sec
2 times
2 times
2 times
2 times
3 sec
3 sec
3 sec
4 times
4 times
3 sec
3 sec
5times
5times
3 sec
3 sec
6times
ON
ON
OFF
DC Peak error
SHUT
DOWN
SHUT
DOWN
OFF
ON
3 sec
7times
3 sec
8times
8times
3 sec
9times
ON
6times
7times
Indoor
Operation
Communication error
5
Display
Indoor Outdoor
9times
3 sec
OFF
10 times 10 times
10
3 sec
(4 LED Model)
- 46 -
Descrition
INV TPS
LED1
(Red)
LED2
(Green)
Indoor
Status
ON
00
No Error
01
1time
OFF
02
2times
OFF
05
5times
OFF
06
6times
OFF
Outdoor Error
Ex) Error Code 21 (IPM Fault)
2 Times
2 Times
2 Times
LED01G
(RED)
1 Sec.
1 Sec.
1 Time
1 Sec.
1 Time
1 Time
LED02G
(GREEN)
2 Sec.
Error
code
2 Sec.
Contents
LED01G LED02G
(Green)
(Red)
Case of error
Outdoor
Status
21
2 times
1 time
Off
22
CT 2(Max. Current)
2 times
2 times
Current is 14A
Off
23
2 times
3 times
Off
24
2 times
4 times
Off
25
2 times
5 times
Off
26
DC Compressor Position
2 times
6 times
Off
27
PSC Fault
2 times
7 times
Off
28
2 times
8 times
Off
Off
32
3 times
2 times
Off
Off
33
3 times
3 times
Off
Off
- 47 -
LED01G LED02G
(Green)
(Red)
Contents
Case of error
Outdoor
Status
CT Circuit malfunction
Off
1 time
Open / Short
Off
4 times
4 times
Open / Short
Off
4 times
5 times
Open / Short
Off
46
4 times
6 times
Open / Short
Off
47
4 times
7 times
Open / Short
Off
53
Communication (Indoor
5 times
3 times
Communication Poorly
Off
60
6 times
Off
61
6 times
1 time
Off
62
6 times
2 times
Off
65
6 times
5 times
Open / Short
Off
40
4 times
41
4 times
44
45
Outdoor)
- 48 -
Description
Cause of error
Check flow
YES
Indoor TH. is connected to
Indoor pcb assembly ?
YES
Sensing circuit of indoor
pcb is right ?
No
No
No
- Connect to CN-TH1 in
indoor pcb assembly
Error code
Description
Cause of error
Outdoor TH. (sensor) is short or open
Outdoor TH. (sensor) is not connected to the outdoor pcb assembly
Damage or defect on the sensing circuit of outdoor pcb assembly.
(R03H~R06H, C02H, C03H)
Check flow
YES
Outdoor TH. is connected to
outdoor pcb assembly ?
YES
Outdoor TH. is right ?
No
- Connect to CN-TH1 in
outdoor pcb assembly
No
No
- 49 -
Description
Error code
Cause of error
Heat-sink TH. is damaged(short or open).
Heat-sink TH.
is open or short
Check flow
YES
Heat-sink TH is connected to
outdoor PCB assembly?
YES
Heat-sink TH. in INV-IC is
Right ?
No
- Connect to CN-TH2 in
outdoor PCB assembly
No
No
Resistance[k]
100
80
60
40
20
0
20 30 40 50 60 70 80 90 100110 120 130
Temperature[C]
- 50 -
Description
Cause of error
Wrong or missing wiring between indoor and outdoor unit cable
Defect of communication components in indoor pcb assembly
Defect of communication components in outdoor pcb assembly
Defect of power supply components in outdoor pcb assembly
No ground connection in air conditioner unit
(affected by noise in power source)
Communication Error
Check flow
YES
YES
Is the voltage of T/Block
,
in outdoor about
AC 208~230V ?
Wiring connection
Is right ?
No
Indoor
1(BR)
2(BL)
3(GN/YL)
4(RD)
No
Outdoor
1(BR)
2(BL)
3(GN/YL)
4(RD)
No
YES
YES
Communication circuit of indoor
& outdoor pcb Is right ?
No
No
Earth port
- 51 -
Cause of error
Description
DC Peak Error
Check flow
YES
YES
Supplied voltage to
Outdoor pcb is about
AC 208~230V ?
Is connector (CN-U,V,W)
connected to compressor and
inserted to pcb in right position ?
No
No
No
YES
YES
Inverter components in outdoor pcb assembly are
right ?
No
Check resistance
Between U-V, V-W, U-W port.
Short / Open circuit
(Comp.motor coil error)
normal : 1 ~2
Between U,V,W and Body
normal : over 10M
* 9 K/12K Model
Check
Short of SPM3 pins (GND - P, U, V, W pin)
Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z
Assembling state of R01P ~ R21P & IC01P
Assembling state of screw between INV-IC &
Heat-sink
DC 15V output of Power module.
- 52 -
Description
Cause of error
Check flow
YES
Supplied voltage to
Outdoor pcb is about
AC 208~230V ?
YES
Does indoor / outdoor fan work
normally ?
No
No
No
YES
Current sensing circuit is right ?
No
Check current sensing circuit.
- check CT is damaged in outdoor pcb
(output wire is disconnected to pin or not)
- BD01N is inserted in right position
(refer marking on pcb and component)
- Spec of R01N (1k), R02N (1.65k) is correct
- Direction of diode (D01N, D02N) is right
- 53 -
Description
Cause of error
Check flow
YES
Indoor fan is rotating ? (1)
YES
Indoor fan is rotating ? (2)
No
No
No
Check DC Fan Driving circuit
(Soldering state & Direction)
- R01F~R09F, C01F~C03F,
IC01F~IC03F, Q01F~Q02F, ZD01F
Error code
Description
Cause of error
Check flow
YES
Outdoor fan is rotating ? (1)
YES
Outdoor fan is rotating ? (2)
No
No
No
- 54 -
Error code
10
Cause of error
Check flow
YES
D_PIPE TH. is connected to
Outdoor pcb assembly ?
YES
D_PIPE TH. is right ?
No
Connect to CN-D_PIPE
in outdoor pcb assembly
No
No
- 55 -
Title
01
Open / Short
Soldered poorly
Internal circuit error
02
Open / Short
Soldered poorly
Internal circuit error
06
Open / Short
Soldered poorly
Internal circuit error
Cause of error
10k
2.5VDC
Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor.
3. If the resistance of the sensor is 10k/ 5k at 25C(77F), then sensor is normal.
4. If the resistance of the sensor is 0 k or , then sensor is abnormal. Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5VDC at 25C(77F), then sensor is normal.
8. If the resistance of the sensor is 0 or 5VDC, then sensor is abnormal. Repair or Change the PCB.
- 56 -
05
/
53
Title
Communication
(Indoor Outdoor)
Cause of error
Communication poorly
Check Point
1. Check the input power AC 208~230V. (Outdoor, Indoor unit)
2. Check the communication wires are correctly connected.
Adjust the connection of wire
Confirm the wire of Live, Neutral
3. Check the resistance between communication line and
GND. (Normal : Over 2M)
4. Check the connector for communication is correctly
connected.
5. Check the connection of GND1, GND2, and main GND.
6. If one indoor unit is operated normally, outdoor PCB is no
problem.
Check the another indoor unit.
* CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit.
- 57 -
Title
21
Cause of error
DC Peak
Comp
U
Terminal
U-V
V-W
W-U
Comp
Resistance() at 20C(68F)
Copper
pipe
Inverter Constant
comp.
comp.
0.64
0.64
0.64
0.8
0.8
0.8
Resistance() at 20C(68F)
Terminal
U-GND
V-GND
W-GND
Inverter Constant
comp.
comp.
2M
2M
2M
2M
2M
2M
Check Point
1. Check the wire connection. (U,V,W)
2. Check the load condition. (Refrigerant, Pipe length, ) Adjust the load condition
3. Check the electricity leakage of the compressor. Normal : Over 2M.
4. Check the resistance of compressor. Normal : 0.65(INV), 0.8(Cons.) No difference at each terminal.
5. Check the insulation from water at IPM part. Check the trace of water.
6. Check the IPM circuit.
- 58 -
Title
DC_Peak
21
22
Cause of error
C/T
Internal circuit
Compressor output
current over.(30A )
Check Point
1. Check the power source.
2. Check the fan operation is right.
3. Check the current.
4. Check the install condition.
5. Check the internal circuit.
- 59 -
Title
23
DC Link
Low voltage.
DC link volt. is
140VDC .
28
DC Link
High voltage
DC link volt. is
420VDC .
Cause of error
Check Point
1. Check the power source.
2. Check the DC Link Voltage.
- 60 -
Title
24
25
Input voltage
Cause of error
TRANS1
60Hz, DC12V
CN PRESS
CN TRNAS1
Check Point
CH 24
CH 25
- 61 -
Title
26
DC Compressor
Position
27
PSC Fault
Cause of error
Compressor
position detect error
Check Point
CH 26
CH 27
- 62 -
Title
32
D-pipe (Inverter)
temp. high
(105C(221F) )
Discharge sensor
(Inverter) temp. high
33
D-pipe (Constant)
temp. high
(105C(221F) )
Discharge sensor
(Cons.) temp. high
40
CT Sensor
Open/Short
Soldered poorly
Internal circuit error
Cause of error
D-Pipe temp.
Toff(105) C
(221) F
T2(95) C
(203) C
T1(90) C
(194) C
COMP Frequency
Normal
(Hz)
LEV Openness
(Pulse)
Normal
Normal
OFF
Normal
OFF Control
Check Point
CH 32
CH 33
CH 40
1. If the resistance of the sensor is only
possible.
, the check Is
- 63 -
Title
41
Open / Short
Soldered poorly
Internal circuit error
44
Air sensor
Open / Short
Soldered poorly
Internal circuit error
45
Open / Short
Soldered poorly
Internal circuit error
46
Open / Short
Soldered poorly
Internal circuit error
47
Open / Short
Soldered poorly
Internal circuit error
65
Open / Short
Soldered poorly
Internal circuit error
Cause of error
Check Point
1. Estimate the resistance of each sensor.(Unplugged)
2. Estimate the voltage of each sensor.(Plugged)
3. If the resistance of the sensor is 0 k or , then sensor is abnormal.
- 64 -
Condenser/Suction Pipe
Heatsink R-T Table
Temperature(C/F)
Resistance(k)
20/68
12.5
30/86
8
40/104
5.3
50/122
3.5
60/140
2.5
70/158
1.7
80/176
1.2
90/194
0.9
100/212
0.7
110/230
0.5
120/248
0.4
Title
60
EEPROM
Check sum
Cause of error
Check sum error
Check Point
CH 60
1. Check the insertion condition of EEPROM.
2. Check the poor soldering
- 65 -
Title
Cause of error
61
Condenser
pipe sensor
temp. high
62
COMP Frequency
Normal
(Hz)
Normal
OFF
Normal
Check Point
CH 61
CH 62
- 66 -
JAN. 2008
P/NO : MFL41161601
- 100 -