Spare Part Inventory Analysis Report: Normal Distribution-Curve EOQ Model

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Spare Part Inventory Analysis Report

3Yrs
Annual
Cons.

StLoc.
1
Material #

000276180

Material Description

MODULE,CONTROL,RA423504,LEVITT

Unit Price

CAD

Plant

0611

CR-MINE

Average
Annual Reorder Point
Cons.

Maximum
SoH
Level

2,573.67

Lead Time in Days


Planned Delivery Lead
Time

GR Processing
Lead Time

25

Material Consumption for Past 5 Years or 60 Months


000276180

2.5
2
2
2
2
1.5
1
1 1
1 1
1 1 1
1 1
1
1
0.5 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0
0 0 0 0 0
0
0 0 0 0 0 0
0
0 0 0 0 0 0 0 0 0
0 0 0 0
0
-0.52015-12 2015-09 2015-06 2015-03 2014-12 2014-09 2014-06 2014-03 2013-12 2013-09 2013-06 2013-03 2012-12 2012-09 2012-06 2012-03 2011-12 2011-09 2011-06 2011-03
-1
-1.5

-1

Annual demand

Service Level

95%

Service Level 95%

Per Order cost

Fixed Cost

SL Factor

1.64

Risk of a StockOut 5%

Holding Cost /Unit/Year

25 % of the Unit Price

Economic Order Quantity

Normal Distribution- Curve

EOQ Model

60

EOQ
Total Holding Cost
Total Ordering Cost
Total Cost

95%
Service Level
95%

68%

50

Risk of a
StockOut 5%

Cost ($)

40

30

20

$0.0

10

0
0.1%

0.6%

2.3%

6.7%

15.9%

30.9%

50.0%

69.1%

84.1%

93.3%

97.7%

99.4%

99.9%

50

100

Percentile

150

200

250

300

350

Order Quantity

Safety Stock (SS)

Demand During Lead Time

Reorder Point (RoP)

Economic Order Qty (EoQ)

EOQ = Economic order quantity


IOC
Co = Cost of procurement
Stock On Hand
EXISTING MIN
S = Annual usage
Cm = Annual carrying costs
2
2
U = Cost of the item.
DDL = Demand during Lead Time or working stock.
CAD
5,147.34 CAD
5,147.34
S = Annual usage of the item (demand)
LT = Lead time in days.
Movement Type
SS = Safety stock.
Ranking
SD = Standard deviation of monthly demand.
SL = Standard deviation of Lead-time.
Lead Time Ranking
SL Factor = The normal distribution value which yields the desired service level factor

Unit Cost Ranking

Recommended MIN_MAX
IOC
EXISTING MAX

SKF MIN

SKF MAX

CAD

5,147.34 CAD

2,573.67 CAD

2,573.67

SKF Remarks

Safety Stock is Suggested as


MIN and MAX

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