Uptime 1011 - 1112

Uptime 1011-1112

UPTIME SUMMARY
QUARTER
1st Qtr
2nd Qtr
3rd Qtr
4th Qtr
AVERAGE

2013-14
100.00
99.98
99.98
99.98
99.98

2014-15
99.99
100.00
99.99

UPTIME COMPARISON
MONTH

2013-14

2014-15

APR
MAY
JUN
JUL
AUG
SEPT
OCT
NOV
DEC
JAN
FEB
MAR

100
100
100
99.99
100
99.96
99.99
99.99
99.96
99.99
99.97
99.98

99.98
99.99
99.99
99.99
100
100
100
99.99
99.97
100

AVERAGE

99.98

2013-14
AVERAGE

99.98

2014-15

% uptime

UPTIME COMPARISON 13/14 & 14/15

Months

14 & 14/15

Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14
Jan`14

Fab. shop
Coil shop
LINE G0
LINE G1
LINE G2
LINE G3
LINE F1
LINE F2
LINE F3
PAINT SHOP
AMADA EM 2
AMADA EM1
FIN PRESS 1
FIN PRESS 2
HPB 1
HPB 2

Jan`14

PLANT TOTAL
April`14
April`14
Fab. shop
April`14
Coil shop
April`14
LINE G0
April`14
LINE G1
April`14
LINE G2
April`14
LINE G3
April`14
LINE F1
April`14
LINE F2
April`14
LINE F3
April`14
PAINT SHOP
April`14
AMADA EM 2
April`14
AMADA EM1
April`14
FIN PRESS 1
April`14
FIN PRESS 2
April`14
HPB 1
April`14
HPB 2
PLANT TOTAL
May'14
May'14
May'14
May'14
May'14
May'14
May'14
May'14
May'14
May'14
May'14
May'14
May'14
May'14

Fab. shop
Coil shop
LINE G0
LINE G1
LINE G2
LINE G3
LINE F1
LINE F2
LINE F3
PAINT SHOP
AMADA EM 2
AMADA EM1
FIN PRESS 1

Uptime
99.97
100.00
100.00
99.99
100.00
100.00
100.00
100.00
100.00
100.00
99.71
100.00
100.00
100.00
100.00

MTBF
2266.00
8800.00
1472.00
2023.50
1656.00
1840.00
2760.00
1472.00
1656.00
2024.00
199.42
400.00
400.00
400.00
400.00

MTTR
40
0
0
15
0
0
0
0
0
0
35
0
0
0
0

Occ.
3
0
0
1
0
0
0
0
0
0
2
0
0
0
0

B/D hrs
2.00
0.00
0.00
0.25
0.00
0.00
0.00
0.00
0.00
0.00
1.17
0.00
0.00
0.00
0.00

100.00

400.00

0.00

99.99
Uptime
99.98
100.00
100.00
100.00
99.80
99.97
99.99
100.00
99.98
99.97
100.00
99.63
100.00
100.00
100.00
100.00

10199.38
MTBF
3671.21
9504.00
1728.00
2376.00
485.02
2159.33
3239.58
1728.00
1943.67
1187.65
432.00
215.21
432.00
432.00
432.00
432.00

33.75
MTTR
47.5
0
0
0
58.75
40
25
0
20
21
0
47.5
0
0
0
0

4
Occ.
2
0
0
0
4
1
1
0
1
2
0
2
0
0
0
0

2.25
B/D hrs
1.58
0.00
0.00
0.00
3.92
0.67
0.42
0.00
0.33
0.70
0.00
1.58
0.00
0.00
0.00
0.00

99.98

4083.67

41.55

11

7.62

Uptime
99.99
100.00
99.98
99.93
99.95
99.98
99.99
99.99
99.97
99.99
100.00
99.90
100.00

MTBF
7343.57
9504.00
1727.67
1187.17
1943.00
2159.58
3239.75
1727.75
1835.71
2375.83
432.00
431.57
432.00

MTTR
26
0
20
50
60
25
15
15
17.5
10
0
26
0

Occ.
1
0
1
2
2
1
1
1
2
1
0
1
0

B/D hrs
0.43
0.00
0.33
1.67
1.00
0.42
0.25
0.25
0.58
0.17
0.00
0.43
0.00

Month
Jan'14
Feb'14
March'14
April`14
May'14
June'14
July'14
August'14
Sept`14
Oct'14
Nov'14
Dec`14
Jan`15
Feb`15
March`15

2014-15

May'14
May'14
May'14

FIN PRESS 2
HPB 1
HPB 2

100.00
100.00
100.00

432.00
432.00
432.00

0
0
0

0
0
0

0.00
0.00
0.00

PLANT TOTAL
June'14
June'14
Fab. shop
June'14
Coil shop
June'14
LINE G0
June'14
LINE G1
June'14
LINE G2
June'14
LINE G3
June'14
LINE F1
June'14
LINE F2
June'14
LINE F3
June'14
PAINT SHOP
June'14
AMADA EM 2
June'14
AMADA EM1
June'14
FIN PRESS 1
June'14
FIN PRESS 2
June'14
HPB 1
June'14
HPB 2

99.99
Uptime
100.00
100.00
100.00
100.00
99.96
100.00
99.91
99.99
99.92
100.00
100.00
100.00
100.00
100.00
100.00
100.00

3743.58
MTBF
6528.00
9504.00
1600.00
2200.00
1799.33
2000.00
1498.67
1599.83
449.69
2200.00
384.00
384.00
432.00
432.00
432.00
432.00

25.50
MTTR
0
0
0
0
40
0
80
10
18.75
0
0
0
0
0
0
0

12
Occ.
0
0
0
0
1
0
2
1
4
0
0
0
0
0
0
0

5.10
B/D hrs
0.00
0.00
0.00
0.00
1.33
0.00
2.67
0.33
1.25
0.00
0.00
0.00
0.00
0.00
0.00
0.00

PLANT TOTAL
July'14
July'14
Fab. shop
July'14
Coil shop
July'14
LINE G0
July'14
LINE G1
July'14
LINE G2
July'14
LINE G3
July'14
LINE F1
July'14
LINE F2
July'14
LINE F3
July'14
PAINT SHOP
July'14
AMADA EM 2
July'14
AMADA EM1
July'14
FIN PRESS 1
July'14
FIN PRESS 2
July'14
HPB 1
July'14
HPB 2

99.99
Uptime
100.00
100.00
99.97
99.97
100.00
100.00
99.98
99.97
100.00
99.99
100.00
100.00
100.00
100.00
100.00
100.00

5213.41
MTBF
7344.00
9504.00
1727.50
2374.67
1944.00
2000.00
3239.50
863.71
449.69
2375.67
432.00
432.00
432.00
432.00
432.00
432.00

35.63
MTTR
0
0
30
40
0
0
30
17.5
0
20
0
0
0
0
0
0

8
Occ.
0
0
1
1
0
0
1
2
0
1
0
0
0
0
0
0

5.58
B/D hrs
0.00
0.00
0.50
0.67
0.00
0.00
0.50
0.58
0.00
0.33
0.00
0.00
0.00
0.00
0.00
0.00

PLANT TOTAL
August'14
August'14
Fab. shop
August'14
Coil shop
August'14
LINE G0
August'14
LINE G1
August'14
LINE G2
August'14
LINE G3
August'14
LINE F1
August'14
LINE F2
August'14
LINE F3
August'14
PAINT SHOP
August'14
AMADA EM 2

99.99
Uptime
100.00
100.00
100.00
100.00
99.99
99.99
99.98
99.99
100.00
100.00
100.00

7460.79
MTBF
6528.00
8448.00
1536.00
2112.00
3455.67
1919.75
1439.67
3071.67
1728.00
2112.00
384.00

25.83
MTTR
0
0
0
0
20
15
20
20
0
0
0

6
Occ.
0
0
0
0
1
1
2
1
0
0
0

2.58
B/D hrs
0.00
0.00
0.00
0.00
0.33
0.25
0.67
0.33
0.00
0.00
0.00

August'14
AMADA EM1
August'14
FIN PRESS 1
August'14
FIN PRESS 2
August'14
HPB 1
August'14
HPB 2
PLANT TOTAL
Sept'14
Sept'14
Fab. shop
Sept'14
Coil shop
Sept'14
LINE G0
Sept'14
LINE G1
Sept'14
LINE G2
Sept'14
LINE G3
Sept'14
LINE F1
Sept'14
LINE F2
Sept'14
LINE F3
Sept'14
PAINT SHOP
Sept'14
AMADA EM 2
Sept'14
AMADA EM1
Sept'14
FIN PRESS 1
Sept'14
FIN PRESS 2
Sept'14
HPB 1
Sept'14
HPB 2
PLANT TOTAL
Oct'14
Oct'14
Fab. shop
Oct'14
Coil shop
Oct'14
LINE G0
Oct'14
LINE G1
Oct'14
LINE G2
Oct'14
LINE G3
Oct'14
LINE F1
Oct'14
LINE F2
Oct'14
LINE F3
Oct'14
PAINT SHOP
Oct'14
AMADA EM 2
Oct'14
AMADA EM1
Oct'14
FIN PRESS 1
Oct'14
FIN PRESS 2
Oct'14
HPB 1
Oct'14
HPB 2
PLANT TOTAL
Nov'14
Nov'14
Fab. shop
Nov'14
Coil shop
Nov'14
LINE G0
Nov'14
LINE G1
Nov'14
LINE G2
Nov'14
LINE G3
Nov'14
LINE F1
Nov'14
LINE F2
Nov'14
LINE F3
Nov'14
PAINT SHOP
Nov'14
AMADA EM 2

100.00
100.00
100.00
100.00
100.00
100.00
Uptime
100.00
100.00
99.98
100.00
99.99
99.96
99.99
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
Uptime
100.00
100.00
99.98
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
Uptime
99.99
100.00
100.00
100.00
99.94
100.00
100.00
100.00
99.98
99.99
100.00

384.00
384.00
384.00
384.00
384.00
8682.88
MTBF
7072.00
9152.00
1663.75
2288.00
3743.50
1039.54
3119.67
3328.00
1872.00
2288.00
416.00
416.00
416.00
416.00
416.00
416.00
9734.00
MTBF
6256.00
8096.00
1471.75
2024.00
1656.00
1840.00
2760.00
1472.00
1656.00
2024.00
368.00
368.00
368.00
368.00
368.00
368.00
39927.75
MTBF
7072.00
9152.00
1663.75
2288.00
3743.50
1039.54
3119.67
3328.00
1872.00
2288.00
416.00

0
0
0
0
0
19
MTTR
0
0
15
0
30
27.5
20
0
0
0
0
0
0
0
0
0
24
MTTR
0
0
15
0
0
0
0
0
0
0
0
0
0
0
0
0
15
MTTR
30
0
0
0
60
0
0
0
15
10
0

0
0
0
0
0
5
Occ.
0
0
1
0
1
2
1
0
0
0
0
0
0
0
0
0
5
Occ.
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
1
Occ.
2
0
0
0
1
0
0
0
1
1
0

0.00
0.00
0.00
0.00
0.00
1.58
B/D hrs
0.00
0.00
0.25
0.00
0.50
0.92
0.01
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
2.00
B/D hrs
0.00
0.00
0.25
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.25
B/D hrs
1.00
0.00
0.00
0.00
1.00
0.00
0.00
0.00
0.25
0.17
0.00

Nov'14
AMADA EM1
Nov'14
FIN PRESS 1
Nov'14
FIN PRESS 2
Nov'14
HPB 1
Nov'14
HPB 2
PLANT TOTAL
Dec`14
Dec`14
Fab. shop
Dec`14
Coil shop
Dec`14
LINE G0
Dec`14
LINE G1
Dec`14
LINE G2
Dec`14
LINE G3
Dec`14
LINE F1
Dec`14
LINE F2
Dec`14
LINE F3
Dec`14
PAINT SHOP
Dec`14
AMADA EM 2
Dec`14
AMADA EM1
Dec`14
FIN PRESS 1
Dec`14
FIN PRESS 2
Oct'14
HPB 1
Dec`14
HPB 2
PLANT TOTAL
Jan`15
Fab. shop
Jan`15
Coil shop
Jan`15
LINE G0
Jan`15
LINE G1
Jan`15
LINE G2
Jan`15
LINE G3
Jan`15
LINE F1
Jan`15
LINE F2
Jan`15
LINE F3
Jan`15
PAINT SHOP
Jan`15
AMADA EM 2
Jan`15
AMADA EM1
Jan`15
FIN PRESS 1
Jan`15
FIN PRESS 2
Jan`15
HPB 1
Jan`15
HPB 2
PLANT TOTAL
Feb`15
Feb`15
Fab. shop
Feb`15
Coil shop
Feb`15
LINE G0
Feb`15
LINE G1
Feb`15
LINE G2
Feb`15
LINE G3
Feb`15
LINE F1
Feb`15
LINE F2
Feb`15
LINE F3
Feb`15
PAINT SHOP
Feb`15
AMADA EM 2
Feb`15
AMADA EM1

100.00
100.00
100.00
100.00
100.00
99.99
Uptime
100.00
99.90
100.00
100.00
100.00
100.00
99.98
100.00
100.00
99.99
100.00
100.00
100.00
97.69
100.00
100.00
99.98
100.00
100.00
100.00
100.00
99.98
100.00
99.99
100.00
99.96
99.98
100.00
100.00
100.00
100.00
100.00
100.00
100.00
Uptime
100.00
100.00
99.98
100.00
99.94
99.95
99.99
100.00
99.97
99.98
100.00
100.00

416.00
416.00
416.00
416.00
416.00
8679.52
MTBF
7344.00
4747.02
1728.00
2376.00
2376.00
2160.00
1619.67
1728.00
1944.00
2375.83
432.00
432.00
432.00
211.02
432.00
432.00
9372.24
6392.00
8272.00
1536.00
2112.00
1727.58
1920.00
2879.67
1536.00
1727.33
1055.83
376.00
376.00
376.00
376.00
376.00
376.00
7892.45
MTBF
6256.00
8096.00
1471.67
2024.00
2024.00
1655.00
2759.75
2240.00
2519.25
1011.83
368.00
368.00

0
0
0
0
0
29
MTTR
0
299
0
0
0
0
20
0
0
10
0
0
0
299
0
0
129.6
0
0
0
0
25
0
20
0
40
5
0
0
0
0
0
0
21.00
MTTR
0
0
20
0
60
60
15
0
45
5
0
0

0
0
0
0
0
5
Occ.
0
2
0
0
0
0
2
0
0
1
0
0
0
2
0
0
5
0
0
0
0
1
0
1
0
1
2
0
0
0
0
0
0
5
Occ.
0
0
1
0
1
1
1
0
1
2
0
0

0.00
0.00
0.00
0.00
0.00
2.42
B/D hrs
0.00
9.97
0.00
0.00
0.00
0.00
0.67
0.00
0.00
0.01
0.00
0.00
0.00
9.97
0.00
0.00
10.80
0.00
0.00
0.00
0.00
0.42
0.00
0.33
0.00
0.67
0.33
0.00
0.00
0.00
0.00
0.00
0.00
1.75
B/D hrs
0.00
0.00
0.33
0.00
1.00
1.00
0.25
0.00
0.75
0.33
0.00
0.00

Feb`15
FIN PRESS 1
Feb`15
FIN PRESS 2
Feb`15
HPB 1
Feb`15
HPB 2
PLANT TOTAL
March`15
March`15
Fab. shop
March`15
Coil shop
March`15
LINE G0
March`15
LINE G1
March`15
LINE G2
March`15
LINE G3
March`15
LINE F1
March`15
LINE F2
March`15
LINE F3
March`15
PAINT SHOP
March`15
AMADA EM 2
March`15
AMADA EM1
March`15
FIN PRESS 1
March`15
FIN PRESS 2
March`15
HPB 1
March`15
HPB 2
PLANT TOTAL

100.00
100.00
100.00
100.00
99.99
Uptime
99.96
9856.00
100.00
99.99
99.98
99.99
99.95
100.00
100.00
99.98
99.52
99.78
100.00
100.00
100.00
100.00
99.99

368.00
368.00
368.00
368.00
5700.05
MTBF
3806.42
9856.00
1792.00
2463.33
2015.38
4479.33
3358.42
1792.00
2016.00
821.17
445.83
447.00
448.00
448.00
448.00
448.00
5084.02

0
0
0
0
0
0
0
0
31.4286
7
MTTR Occ.
95
2
0
0
0
0
20
1
27.5
2
20
1
95
1
0
0
0
0
3.33333
3
130
1
60
1
0
0
0
0
0
0
0
0
41
10

0.00
0.00
0.00
0.00
3.67
B/D hrs
3.17
0.00
0.00
0.33
0.92
0.33
1.58
0.00
0.00
0.50
2.17
1.00
0.00
0.00
0.00
0.00
6.83

UPTIME

12000.00

Fab. shop
UPTIME

100.01
100.00

100.00

9856.00

10000.00

100.00

99.98

% uptime

4000.00
2000.00
100.00

100.00

100.00

100.00

100.00

100.00

100.00

100.00

99.90

100.00

100.00

99.99
99.98

99.96
99.95
99.94

MTBF

M TBF
8000.00

12000.00
9152.00
8448.00

9152.00

7344.00
6528.00

7072.00
6528.00

7072.00

5000.00

8000.00

4000.00

6000.00

4747.02

3671.21

3000.00
2000.00

4000.00

MTBF

1000.00

2000.00

0.00

0.00

M TTR

MTTR
100
299

90
80

250

70
60

200

100
50

MTTR (i mints)

MTTR (i mints)

50

47.5

40
30
20
10

26

7344.00
6392.00

6256.00

6000.00

8272.008096.00

8096.00

7343.57

7000.00

9856.00

10000.00 9504.009504.009504.009504.00

150

100.

99.93

100.00

0.00

MTBF

100.00

99.97

6000.00

300

100.00

99.99

99.99

8000.00

350

100.00

30

M TTR

350

MTTR
100
299

300

90
80

250

70
60

200
MTTR (i mints)

MTTR (i mints)

50

150
100
50
0

47.5

40

30

26

30
20
10
0

BD OCC

2.5

0.00

0.00

BD OCC
2.5

1.5
1.5

1
1

0.5

0.5

OCC

OCC

BD HRS

12.00

9.97

BD HRS

3.50

10.00

3.00
2.50

8.00

2.00

6.00

1.58

BD hrs

BD hrs

1.50

4.00

1.00

1.00
0.50

2.00
0.00

0.00
0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.43

0.00

0.00

0.00

0.00

0.00

0.0

Uptime MTBF

MTTR

Occ.

B/D hrs

33.75
36.33
36.38
41.55
25.50
35.63
25.83
19
24.00
15.00
29
114.125
21.00
31.43
41

4
15
13
11
12
8
6
5
5
1
5
8
5
7
10

2.25
9.08
7.72
7.62
5.10
5.58
2.58
1.58
2.00
0.25
2.42
15.22
1.75
3.67
6.83

99.99 9338.27 35.25

83

54.6

99.99
99.98
99.98
99.98
99.99
99.99
99.99
100.00
100.00
100.00
99.99
99.97
100.00
99.99
99.99

###
2621.78
3199.39
4083.67
3743.58
5213.41
7460.79
8682.88
9734.00
###
8679.52
5857.10
7892.45
5700.05
5084.02

ASSLY LINES GROUND FLOOR

Uptime
MTBF
MTTR

UPTIME
100.00

100.00

UPTIME

100.01
100.00

100.00

100.00

100.00

100.00

100.00

100.00

100.00

100.00
99.99

100.00
99.99

99.99

99.99

99.99

99.99

99.98

99.99

99.98
99.98

99.98
99.98
% uptime

99.96

99.97

99.97
99.97

B/D

99.96
12

99.96
10

B/D hrs

.00

7072.00
6528.00

MTBF

MTBF

7072.00

6392.00 6256.00

6256.00

2375.83

2500.00

7344.00

2375.67
2200.00

2288.00
2112.00

2288.00

2375.83

2024.00

2000.00

12

1500.00
3806.42

1187.65

1055.83 1011.83

1000.00

10

821.17
8

B/D hrs

MTBF

500.00
0.00

M TTR

MTTR
95

25

21

M TTR (i m ints)

0.00

Paintshop

20

20

15

10

10

10

10

30

5
5

5
3.3333333333

B/D hrs

M TTR

MTTR
25

21

M TTR (i m ints)

95

20

20

15

10

10

10

10

30

3.3333333333

BD OCC

BD OCC
3.5

3
2.5
2

1.5

OCC

1
0.5

BD HRS

0.00

3.17

BD HRS

0.80
0.70

0.70

0.60

0.50

0.50

BD hrs

0.40

0.33

0.33

0.30

1.00

0.20

0.17

0.17

0.10

0.00

0.00

0.00

0.00

0.00

0.01

0.00

0.00

0.00

0.00

0.00

0.33

Occ.

B/D hrs

ASSLY LINES FIRST FLOOR

Uptime
MTBF
MTTR

Occ.

B/D hrs

B/D hrs for Aug'14

12

10

B/D hrs for Sept'14

Depts

Depts

ASSLY LINES GROUND FLOOR

Uptime
MTBF
MTTR
Occ.
99.94
1687
24.69
5
99.96
1754
38.75
6
99.99
1899
40
1
99.98
2011
23.33
2
99.99
2256
17.5
2
99.98
2184
18
4
99.99
1748
15.66
1
99.99
2184
15
1
100
2160
0
0
99.99
1823.89
25
1
99.96
1794
35
3
99.99
2687
26.87
4

April`14
May'14
June'14
July'14
August'14
Sept`14
Oct'14
Nov`14
Dec'14
Jan`15
Feb`15
March`15

2014-15

99.98

2015.62

23.32

30

April`14
May'14
June'14
July'14
August'14
Sept`14
Oct'14
Nov`14
Dec`14
Jan`15
Feb`15
March`15

18.32

2014-15

Ground floor assy lines

UPTIME

100.01
100

99.99

99.99
99.97

UPTIME

100.02

100
99.99

99.99

100 99.99

99.98

99.98

99.96

99.96
99.94

99.9999.99

99.98
Export assy lines

99.96

99.98

99.96

% uptime

99.98

99.95

99.99
99.98

ASSLY LINES F
Uptime
99.99
99.98
99.94
99.98
99.99
99.99
100
99.99
99.99
99.98
99.98
99.98

B/D hrs
4.58
3.42
1.33
1.16
0.58
1.67
0.25
1
0
0.42
2.33
1.58

99.94

99.98

99.99 99.99

99.94

99.94
99.92

99.93

99.9

99.92
99.91

Mont

MTBF

3000

MTBF

2687
3000

22562184
21842160
2011
1899
1823.89
2000
1794
1748
16871754
2500

2500

2304 2268

20802080 19

2000

1500

1517

1500

MTBF

1183

M TBF

1000

1000

500

500

M TTR

45
38.75 40
40
35
30
24.69
23.33
25
17.5 18 15.66
20
15
15
10
5
0

40

36.25

35
30

35
25

MTTR (i mints)

MTTR (i mints)

M TTR

26.87

20
15
10
5
0

23.75

25

20
15 15.83

13.33

6
5

26.87

25

23.75

25
20
15

20
15 15.83

13.33

10
5
0

BD OCC
8

5
4

30

35

BD OCC

36.25

35
MTTR (i mints)

45
38.75 40
40
35
30
24.69
23.33
25
17.5 18 15.66
20
15
15
10
5
0

OCC

40

2
1

2
1

3
2

BD HRS
5 4.58
4.5
4
3.42
3.5
3
2.5
1.67
2
1.33 1.16
1.5
1
0.58
0.25
0.5
0

OCC

MTTR (i mints)

M TTR

BD HRS
5

4.25

4
3

2.33
1.58
1
0.42

2
1 0.75
0

1.08

1.08

ASSLY LINES FIRST FLOOR

MTBF
MTTR
Occ.
2304
15
2
2268
15.83
4
1183
36.25
7
1517
23.75
3
2080
20
3
2080
13.33
3
1963
0
0
2773
5
1
1764
6.66
2
2047.67
20
2
2506
20
2
2381
31.67
1

2072

17.29

B/D hrs
0.75
1.08
4.25
1.08
1
1
0
0.25
0.67
1
1
1.58

30

13.66

Export assy lines

UPTIME
99.99

99.98

99.98

99.99 99.99

100

99.99 99.99

99.98 99.9899.98

99.94

Month

MTBF
2773

04 2268

20802080 1963

2506

2381

2047.67
1764

1517
1183

M TTR

36.25

15 15.83

31.67
23.75
20

20
13.33
5
0

6.66

20

36.25
31.67
23.75
20

15 15.83

20

20

13.33
5

6.66

BD OCC
7

4
3

.75

2
1

BD HRS
4.25

1.58
1.08

1.08

1
0.25
0

0.67

April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15
April`15

Fab. shop
Coil shop
LINE G0
LINE G1
LINE G2
LINE G3
LINE F1
LINE F2
LINE F3
PAINT SHOP
AMADA EM 2
AMADA EM1
FIN PRESS 1
FIN PRESS 2
HPB 1
HPB 2

PLANT TOTAL
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15
May'15

Fab. shop
Coil shop
LINE G0
LINE G1
LINE G2
LINE G3
LINE F1
LINE F2
LINE F3
PAINT SHOP
AMADA EM 2
AMADA EM1
FIN PRESS 1
FIN PRESS 2
HPB 1
HPB 2

PLANT TOTAL
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15
June`15

Fab. shop
Coil shop
LINE G0
LINE G1
LINE G2
LINE G3
LINE F1
LINE F2
LINE F3
PAINT SHOP
AMADA EM 2
AMADA EM1
FIN PRESS 1
FIN PRESS 2
HPB 1
HPB 2

Uptime
100.00
100.00
100.00
100.00
100.00
100.00
99.98
100.00
100.00
99.99
100.00
100.00
100.00
100.00
100.00

MTBF
6664.00
8624.00
1600.00
2200.00
1800.00
2000.00
1499.67
3136.00
3528.00
2199.75
392.00
392.00
392.00
392.00
392.00

MTTR
0
0
0
0
0
0
20
0
0
15
0
0
0
0
0

Occ.
0
0
0
0
0
0
2
0
0
1
0
0
0
0
0

B/D hrs
0.00
0.00
0.00
0.00
0.00
0.00
0.67
0.00
0.00
0.25
0.00
0.00
0.00
0.00
0.00

100.00

392.00

0.00

100.00

14797.03

18.33

0.92

Uptime
99.98
100.00
99.96
100.00
99.97
100.00
99.98
99.98
99.69
100.00
100.00
99.60
100.00
100.00
100.00
100.00

MTBF
7070.33
9152.00
1599.33
2200.00
1799.00
2000.00
2999.50
3327.33
1244.61
2200.00
416.00
414.33
416.00
416.00
416.00
416.00

MTTR Occ.
100
1
0
0
40
1
0
0
30
1
0
0
30
1
40
1
203.333
3
0
0
0
0
100
1
0
0
0
0
0
0
0
0

99.97

5775.17

106.25

14.17

Uptime
100.00
100.00
99.97
99.95
99.98
100.00
99.99
99.91
99.90
99.98
100.00
100.00
100.00
100.00
100.00
100.00

MTBF
7072.00
9152.00
1663.50
1143.00
3743.33
2080.00
3119.75
1108.33
1870.33
2199.75
392.00
392.00
392.00
392.00
392.00
392.00

MTTR
0
0
30
35
40
0
15
60
100
15
0
0
0
0
0
0

Occ.
0
0
1
2
1
0
1
3
2
1
0
0
0
0
0
0

B/D hrs
0.00
0.00
0.50
1.17
0.67
0.00
0.25
3.00
3.33
0.25
0.00
0.00
0.00
0.00
0.00
0.00

B/D hrs
1.67
0.00
0.67
0.00
0.50
0.00
0.50
0.67
10.17
0.00
0.00
1.67
0.00
0.00
0.00
0.00

Month
Jan'14
Feb'14
March'14
April`14
May'14
June'14
July'14
August'14
Sept`14
Oct'14
Nov'14
Dec`14
Jan`15
Feb`15
March`15

2014-15

PLANT TOTAL
July`15
July`15
Fab. shop
July`15
Coil shop
July`15
LINE G0
July`15
LINE G1
July`15
LINE G2
July`15
LINE G3
July`15
LINE F1
July`15
LINE F2
July`15
LINE F3
July`15
PAINT SHOP
July`15
AMADA EM 2
July`15
AMADA EM1
July`15
FIN PRESS 1
July`15
FIN PRESS 2
July`15
HPB 1
July`15
HPB 2
PLANT TOTAL
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
August`15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15
Sept'15

Fab. shop
Coil shop
LINE G0
LINE G1
LINE G2
LINE G3
LINE F1
LINE F2
LINE F3
PAINT SHOP
AMADA EM 2
AMADA EM1
FIN PRESS 1
FIN PRESS 2
HPB 1
HPB 2

Fab. shop
Coil shop
LINE G0
LINE G1
LINE G2
LINE G3
LINE F1
LINE F2
LINE F3
PAINT SHOP
AMADA EM 2
AMADA EM1
FIN PRESS 1
FIN PRESS 2
HPB 1
HPB 2

99.98
Uptime
100.00
99.99
100.00
99.96
99.97
100.00
99.98
100.00
99.97
99.98
100.00
100.00
99.68
100.00
100.00
100.00
99.99
Uptime
100.00
100.00
99.89
99.98
100.00
100.00
99.98
100.00
100.00
99.98
100.00
100.00
100.00
100.00
99.91
100.00
99.99
Uptime
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
99.86
97.12
100.00
100.00
100.00
100.00

4423.80
MTBF
7488.00
4575.33
1728.00
1187.58
1943.50
2160.00
3239.50
3328.00
1247.67
1187.75
416.00
416.00
207.33
416.00
416.00
416.00
4345.03
MTBF
6912.00
8447.67
767.13
2111.67
1728.00
1920.00
2879.33
3072.00
3072.00
1055.79
384.00
384.00
384.00
384.00
383.67
384.00
6225.79
MTBF
6336.00
7744.00
1408.00
2112.00
1584.00
1760.00
2640.00
1408.00
1584.00
1936.00
351.50
113.95
352.00
352.00
352.00
352.00

50.91
MTTR
0
40
0
25
30
0
30
0
20
7.5
0
0
40
0
0
0
25.45
MTTR
0
20
52.5
20
0
0
40
0
0
6.25
0
0
0
0
20
0
30.00
MTTR
0
0
0
0
0
0
0
0
0
0
30
203
0
0
0
0

11
Occ.
0
2
0
2
1
0
1
0
3
2
0
0
2
0
0
0
11
Occ.
0
1
2
1
0
0
1
0
0
2
0
0
0
0
1
0
7
Occ.
0
0
0
0
0
0
0
0
0
0
1
3
0
0
0
0

9.33
B/D hrs
0.00
1.33
0.00
0.83
0.50
0.00
0.50
0.00
1.00
0.50
0.00
0.00
1.33
0.00
0.00
0.00
4.67
B/D hrs
0.00
0.33
1.75
0.02
0.00
0.00
0.02
0.00
0.00
0.02
0.00
0.00
0.00
0.00
0.33
0.00
3.50
B/D hrs
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.50
10.15
0.00
0.00
0.00
0.00

PLANT TOTAL

99.97

9281.34

159.75

10.65

Coil

UPTIME

100.01
100.00

Fab

100.00

100.00

100.01

100.00

100.00

UPTIME
100.00

100.00

100.00

100.00

100.00

100.00

99.99
99.99

99.99

99.98

99.99

99.99

99.98

99.98
99.97

99.98

99.97

99.98

99.96

MTBF

M TBF
10000.00
9000.00
8000.00
7000.00
6000.00
5000.00
4000.00
3000.00
2000.00

100.00

100.00

8624.00

9152.00

9152.00
8447.67
7744.00

4575.33

7600.00
7400.00
7200.00
7000.00
6800.00
6600.00
6400.00
6200.00

7488.00

7070.33

7072.00
6912.00

6664.00

MTBF

M TBF
10000.00
9000.00
8000.00
7000.00
6000.00
5000.00
4000.00
3000.00
2000.00
1000.00
0.00

9152.00

8624.00

9152.00
8447.67
7744.00

4575.33

M TTR

45

6912.00
6664.00

MTTR
100

80

30
25

60

20

20
15

40

10

20

BD OCC

BD OCC

2.5

1.2
2

1
0.8

1.5

0.6

OCC

0.4
0.2
OCC

0.5

BD HRS

1.40

1.33

1.80
1.60
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00

1.00
0.80
0.60
0.33

0.40
0.20
0.00

0.00

0.00

1.20

0.00

7072.00

7070.33

100

35

7488.00

120

40

40

7600.00
7400.00
7200.00
7000.00
6800.00
6600.00
6400.00
6200.00
6000.00
5800.00
5600.00

0.00

BD HRS
1.67

0.00

0.00

0.00

0.00

0.00

Uptime

MTBF

MTTR

Occ.

33.75
36.33
36.38
41.55
25.50
35.63
25.83
19
24.00
15.00
29
114.125
21.00
31.43
41

4
15
13
11
12
8
6
5
5
1
5
8
5
7
10

2.25
9.08
7.72
7.62
5.10
5.58
2.58
1.58
2.00
0.25
2.42
15.22
1.75
3.67
6.83

April`15
May'15
June`15
July`15
August`15

100.00
99.97
99.98
99.99
99.99

14797.03
5775.17
4423.80
4345.03
6225.79

18.33
106.25
50.91
25.45
30.00

3
8
11
11
7

99.9899 9338.27 35.255

83

54.6

2015-16

99.99

7113.36

46.19

40.00

###
2621.78
3199.39
4083.67
3743.58
5213.41
7460.79
8682.88
9734.00
###
8679.52
5857.10
7892.45
5700.05
5084.02

MTTR

Occ. B/D hrs Month

B/ D hr s f or Aug'1 4

12

10

B/ D hr s

99.99
99.98
99.98
99.98
99.99
99.99
99.99
100.00
100.00
100.00
99.99
99.97
100.00
99.99
99.99

B/D hrs fo rS e p t'1 4

12

10

De pt s

B/D hrs

Uptime MTBF

B/ D hr s

B/D hrs fo rS e p t'1 4

12

10

De pt s

B/D hrs

0
De pts

Paint

UPTIME
100.00

100.00

100.00

100.00

100.00

100.00
100.00
99.99

99.99

99.99

98

7070.33

UPTIME

100.01

99.98

99.98

99.98

99.98

99.98
99.97
99.97

MTBF

MTBF
7488.00

2500.00

7072.00

2199.75

2200.00

2199.75

2000.00

6912.00

1500.00
6336.00

1000.00

1187.75

1055.79

MTBF

MTBF
7488.00

2500.00

7072.00

7070.33

2199.75

2200.00

2199.75

2000.00

6912.00

1500.00
6336.00

1187.75

1055.79

1000.00
500.00
0.00

MTTR

MTTR
15

16

15

14
12
10

7.5

6.25

6
4
2
0

BD OCC

BD OCC
2.5

1.5
1

BD HRS

OCC

0.5
0

BD HRS

0.60

0.50

0.50
0.40
0.30

0.25

0.25

0.20
0.10
0.00
0.00

0.00

0.00

0.00

0.02
0.00

B/D hrs
0.92
14.17
9.33
4.67
3.50

32.58

B/ D hr s f or Aug'1 4

B/D hrs fo rS e p t'1 4

De pt s

B/D hrs fo rS e p t'1 4

De pt s

De pts

April`15
May'15
June`15
July`15
August`15
Sept'15

ASSLY LINES GROUND FLOOR

Uptime
MTBF
MTTR
Occ.
100
1900
0
0
99.98
1899
17.5
2
99.97
2157
26
4
99.98
1755
13.75
3
99.97
1631.7
18.12
3

B/D hrs
0
1.67
2.33
1.33
1.77

April`15
May'15
June`15
July`15
August`15
Sept'15

ASSLY LINES FIR

Uptime
99.99
99.88
99.93
99.98
99.99

2015-16
Ground floor assy lines

100.01
100

UPTIME

Export assy lines

100

UPTIME

99.99

100

99.95

99.99

99.98

99.98

99.98

99.9

99.97

99.97

99.93
99.88

99.97

99.85

99.96

99.8

99.95

MTBF

2500
2000

MTBF

2157
1900

3500

1899

1755

1631.7

3000

1500

2500

1000

2000

2721

26

2523
2032

1500

500

1000

500
0

MTTR

MTTR
100

30

80

25
20

18.12

17.5
13.75

15
10

40
20
0

58

60

5
0

91

26

6.66

100

30

80

25
20

18.12

17.5
13.75

15

58

60
40

10

20

6.66

BD OCC

4.5
4
3.5
3
2.5
2
1.5
1
0.5
0

BD OCC

5
4

3
2

1
0

2.33

2.5
2

BD HRS
1.77

1.67
1.33

1.5

11.33

12
8

6.58

0.5

2
0

BD HRS

10
6

91

26

0.67

ASSLY LINES FIRST FLOOR

MTBF
MTTR
Occ.
2721
6.66
2
2523
91
5
2032
58
6
2605
17
4
3008
13.33
1

Export assy lines

UPTIME

99.99

99.98

99.99

99.93
99.88

MTBF

2721

3008
2605

2523
2032

MTTR

91

58

17
6.66

13.33

B/D hrs
0.67
11.33
6.58
1.5
0.2

91

58

17
6.66

13.33

BD OCC
6
5
4
2
1

11.33

BD HRS

6.58

0.67

1.5
0.2