Lampiran 1.

Mesin dan Peralatan yang Digunakan Pada Proses Pengolahan Kelapa Sawit
di PT. Perkebunan Nusantara III Pabrik Kelapa Sawit Sei Mangkei.
Tabel 1. Tabel Mesin/Peralatan Stasiun Penerimaan TBS & Loading Ramp
No
1

Mesin / Peralatan
Timbangan TBS

Merk

Kapasitas

Avery Barkel L-225

30 Ton / TBS

Loading Ramp No. I

Kesco

125 Ton / TBS

Power Peck

Mannesman Rexrot

E. Motor

Teco

Loading Ramp No. II

Kesco

Power Peck

Mannesman Rexrot

E. Motor
Transfer Carriage
(Pemindahan Lori)
Power Peck

Teco

Keterangan

Computer
Printer
Travo Arus/UPS
2

5,5 hp/4kw/rpm 1490

125 Ton / TBS

Kesco

5,5 hp/4kw/rpm 1490

3 Lori

Mannesman Rexrot

E. Motor
Transfer Carriage
(Pemindahan Lori)
Power Peck

Teco
PT.Garuda Mas Sakti

E. Motor

Teco

5,5 hp/4kw/rpm 1490

3 Lori

Mannesman Rexrot
5,5 hp/4kw/rpm 1490

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Tabel 2. Tabel Mesin/Peralatan Stasiun Perebusan/Sterilizer

No
1

5
6

7
8
9

Mesin / Peralatan

Merk

Capstand No. I
Gear Bok
Bollard
E. Motor
Capstand No. II
Gear Bok
Bollard
E. Motor
Capstand No. III
Gear Bok
Bollard
E. Motor
Capstand No. IV
Gear Bok
Bollard
E. Motor
Rail Track dan Lori
Sterilizer No. I
Sterilizer No. II
Sterilizer No. III
Compressor di
Sterilizer
Mobile Centilever
Blow Down
Chamber

Benzlers
Benzler
Kesco
Electricm
Benzlers
Benzler
Kesco
Electricm
Benzlers
Benzler
Kesco
Electricm
Benzlers
Benzler
Kesco
Electricm
Kesco
Kesco
Kesco
Kesco
Threa Phase
Swan
Kesco

Kapasitas

Keterangan

6 Lori

Kw:15/rpm:1500/Hp:20
6 Lori

Kw:15/rpm:1500/Hp:20
6 Lori

Kw:15/rpm:1500/Hp:20
6 Lori

Kw:15/rpm:1500/Hp:20
6 Lori
6 Lori
6 Lori
6 Lori
Rpm :1500
1 Lori

Kesco

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty

Bunch Hopper
No
1
2
3
4
5
6

10

11

12

Mesin / Peralatan
H. Crane No.I
Gear Box
H. Crane No.II
Gear Box
E. Motor ( Lifting Motor )
Gearbox
E. Motor ( Travel Motor )
Gearbox
E. Motor ( Pembalik Lori )
Auto Feeder No.I
Gear Box
E. Motor
Auto Feeder No.II
Gear Box
E. Motor
Thressing No.I
Gear Box
E. Motor
Thressing No.II
Gear Box
E. Motor
Conv. Below Thresser No : I
Gear Box No.1
E. Motor No.1

Merk
Mhe Demag
Mhe Demag
Mhe Demag
Mhe Demag
Mhe Demag
Mhe Demag
Mhe Demag
Mhe Demag
Mhe Demag
Kesco
Spaggiari
ABB Motor
Kesco
Spaggiari
ABB Motor
Kesco
Benzlers
Electricm
Kesco
Benzlers
Electricm
Kesco
Benzlers
Electricm

Conv. Below Thresser No : II

Kesco

Gear Box No.2

Benzlers

E. Motor No.2
Bottom Cross Fruit Conveyor

Electricm
Kesco

Gear Box

Benzlers

E. Motor

Electricm

Kapasitas
6.5 ton

Keterangan

6.5 ton
3.5 Ton
3.5 Ton
3.5 Ton
30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

3 Kw/4Hp/Rpm1500

Universitas Sumatera Utara

Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty

Bunch Hopper (Lanjutan)
No
13

Mesin / Peralatan

Merk

Kapasitas

Top Cross Fruit Conv.

Kesco

Gear Box

Benzlers

E. Motor

Electricm

Fruit Elevator No.I

Kesco

Gear Box

Benzlers

E. Motor

Electricm

Fruit Elevator No.II

Kesco

Gear Box

Benzlers

E. Motor

Electricm

16

Fruit Distributing Conveyor

Kesco

30 Ton/TBS

17

Fruit Over Flow Conveyor

Kesco

30 Ton/TBS

Gear Box

Benzlers

E. Motor

Electricm

14

15

Keterangan

30 Ton/TBS
3 Kw/4Hp/Rpm1500
30 Ton/TBS

30 Ton/TBS

STASIUN E.B HOPPER

18

E.B.Conv.Horizontal

Kesco

Gear box

Benzlers

E. Motor

Electricm

E.B.Conveyor Inclined

Kesco

Gear box

Benzlers

E. Motor

Electricm

E.B. Conveyor Distributing

Kesco

Gear box

Benzlers

E. Motor

Teco

21

Hopper

22

Hydraulic Hopper

Kesco
Manesmann
Rexroth
Electricm

19

20

E. Motor

30 Ton/Jam
5,5 Kw/7,5 Hp
30 Ton/Jam
5,5 Kw/7,5 Hp
30 Ton/Jam
4 Kw/5,5 Hp

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Tabel 4. Tabel Mesin/Peralatan Stasiun Pressing

No
1

Mesin / Peralatan

Merk

Digester No. I

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Digester No. II

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Digester No. III

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Digester No. IV

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. I

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. II

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. III

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Sc Press No. IV

Laju

Gear Box

Sew Santasalo

E. Motor

Electricm

Kapasitas

Keterangan

3,200 Liter
22Kw/30Hp/rpm 1500
3,200 Liter
22Kw/30Hp/rpm 1500
3,200 Liter
22Kw/30Hp/rpm 1500
3,200 Liter
22Kw/30Hp/rpm 1500
10-12 Ton/Jam
22Kw/30Hp/rpm 1500
10-12 Ton/Jam
22Kw/30Hp/rpm 1500
10-12 Ton/Jam
22Kw/30Hp/rpm 1500
10-12 Ton/Jam
22Kw/30Hp/rpm 1500

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel

No
1

3
4
5
6
7

10

11
12

13

Mesin / Peralatan
Nut Transport Fan
Fan
E. Motor
Nut Grading Drum
Gear Cox
E. Motor
Nut Silo No : I
Nut Silo No : II
Ripple Mill No. I
E. Motor
Ripple Mill No. II
E. Motor
Ripple Mill No. III
E. Motor
Cracked Mixture
Conveyor
Gear Box
E. Motor
Cracked Mixture Elevator
Gear Box
E. Motor
LTDS No : I
Gear Box Air Lock
E. Motor
Cracked Mixture Dry
Separator No : 1
Fan
E. Motor
LTDS No : II
Cracked Mixture Dry
Separator No : II
Gear Box Air Lock
E. Motor
Fan
E. Motor
Clay Bath
Pump
E. Motor
Agitator
E. Motor

Merk
Kesco
Phoenix
Eletricm
Kesco
Benzlers
Eletricm
Kesco
Kesco
Rotopac
Electricm
Rotopac
Electricm
Hendra Jaya
Electricm
Kesco
Benzlers
Electricm
Kesco
Benzlers
Electricm
Kesco
Benzlers
Electricm

Kapasitas
30 Ton/TBS

Keterangan

30 Ton/TBS

30 m3
30 m3
6 Ton nut/Jam
6 Ton nut/Jam
6 Ton nut/Jam
30 Ton/TBS

30 Ton/TBS

30 Ton/TBS

Kesco

30 Ton/TBS

Phoenix
Electricm
Kesco

30 Ton/TBS

Kesco

30 Ton/TBS

Benzlers
Electricm
Phoenix
Electricm
Kesco
MTP
Electricm
Electricm

Universitas Sumatera Utara

Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan)

No
14
15

16

17

18

19

20

21

22

23
24

25

Mesin / Peralatan
E.Motor Vibrating Screen
Transport Pneumatic
Dried Kernel
Fan
E. Motor
Transport Pneumatic Wet
Kernel
Fan
E. Motor
Tranport Pneumatic
Cangkang
Fan
E. Motor
Kernel Distributing
Conveyor
Gear Box
E. Motor
Kernel Silo No : I
Fan
E. Motor
Heater
Kernel Silo No : II
Fan
E.Motor
Heater
Kernel Transfer Conveyor
Gear Box
E.Motor
Tranport Pnuematic
Kernel To Bulk Silo
Fan
E.Motor
Kernel Storage Bulk
Conv. Inti Masak
Horizontal
Gear Box
E. Motor
Conv.Inti Masak Inclened
Gear Box

Merk
Electricm
Kesco

Kapasitas

Keterangan

30 Ton/TBS

Phoenix
Electricm
Kesco

30 Ton/TBS

Phoenix
Electricm
Kesco

30 Ton/TBS

Phoenix
Electricm
Kesco
Benzlers
Electricm
Kesco
Phoenix
Electricm

30 Ton/TBS

40 m3

Kesco
Phoenix
Electricm

40 m3

Kesco
Benzler
Electricm

30 Ton/TBS

Kesco

30 Ton/TBS

Phoenix
Electricm
Kesco

400 Ton

Kesco
Benzler
Electricm
Kesco
Benzler

Universitas Sumatera Utara

Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan)

No
26

27
28

29

30
31

Mesin / Peralatan
E. Motor
Cake Braker Conveyor
Gear Box
E.Motor
Depericarper
Nut Polishing Drum
Gear Box
E. Motor
Conveyor Under Nut
Polishing Drum
Gear Box
E. Motor
Air Lock Fibre Cyclone
Gear Box Air Lock
E. Motor
Fan
E. Motor

Merk
Electricm
Kesco
Benzlers
Eletriem
Kesco
Kesco
Benzlers
Eletricm
Kesco
Benzlers
Eletricm
Kesco
Benzlers
Eletricm
Phoenix
Eletricm

Kapasitas

Keterangan

30 Ton/TBS

30 Ton/TBS
30 Ton/TBS

5 Ton biji/Jam

38.150 m3/Jam
30 Ton/TBS
30 Ton/TBS

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification

No
1

2
3
4
5

10

11

Mesin / Peralatan
Sand Trap Tank
Vibro Separator No : I
E,Motor
Vibro Separator No : II
E,Motor
Vibro Separator No : III
E,Motor
Vibro Separator No : IV
Crude Oil Tank
Pump No : 1
E.Motor
Pump No : II
E.Motor
Waste Conveyor
Gear Box
E. Motor
Pump
E. Motor
Continious Tank
Clarifier Continous Tank
Agitator
Gearbox
E. Motor
Sludge Tank
Pump No. I
E. Motor
Sludge Tank
Pump No. II
E. Motor
Oil Tank
Pump No. I
E. Motor
Pump No. II
E. Motor
Pump No. III
E. Motor
Oil Purifier No.I
E. Motor
Oil Purifier No.II

Merk
Kesco
Amcko
Electricm
Amcko
Electricm
Amcko
Electricm
Electricm
Kesco
MTP
Electricm
MTP
Electricm
Kesco
Benzlers
Electricm
MTP
Electricm
Kesco
Kesco
Kesco
Benzlers
Electricm
Kesco
MTP
Electricm
Kesco
MTP
Electro
Kesco
MTP
Electricm
MTP
Electricm
MTP
Electricm
Alva Laval
ABB Motor
Alva Laval

Kapasitas
10 m3

Keterangan

8 m3
90 m3

24 m3

24 m3

24 m3

5000 Liter/Jam
5000 Liter/Jam

Universitas Sumatera Utara

Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification (Lanjutan)

No

12

13
14

15

16

17

18

Mesin / Peralatan
E. Motor
Oil Purifier No.III
E. Motor
Hot Well Water Tank
Pump No. I
E.Motor
Pump No. II
E.Motor
Hot Water Tank
Low Speed Separator No.I
E. Motor
Low Speed Separator No.II
E. Motor
Low Speed Separator No.III
E. Motor
Low Speed Separator No.IV
E. Motor
Low Speed Separator No.V
E. Motor
Low Speed Separator No.VI
E. Motor
Sludge Drain Tank
Pump No. I
E. Motor
Pump No. II
E. Motor
Vacum Oil Dryer
Pump
E. Motor
Oil Transfer Pump
Pump No. I
E. Motor
Pump No. II
E. Motor

Merk
ABB Motor
Alva Laval
ABB Motor
Kesco
Grendfos
Ebara
Grendfos
Ebara
Kesco
Chap Ngea
Electricm
Chap Ngea
Electricm
Chap Ngea
Electricm
Chap Ngea
Electricm
Chap Ngea
Electricm
Chap Ngea
Electricm
Kesco
MTP
Electricm
MTP
Electricm
Kesco
Sihi
Electricm
Kesco
Sihi
Electricm
Sihi
Electricm

Sand Cyclone

West Falia

Kapasitas

Keterangan

5000 Liter/Jam
6 m3

6 m3
3000 Liter/Jam
3000 Liter/Jam
3000 Liter/Jam
3.000 Liter/Jam
3.000 Liter/Jam
3.000 Liter/Jam
15 m3

8 m3

30.000
Liter/Jam

Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara

Universitas Sumatera Utara