ELECTRIC SYSTEM

TECHNICAL HANDBOOK

6. Troubleshooting guide - 1/2

No

Trouble

Check point Specification

1 All actuators speed is Error code

slow
on the cluster

Test condition
Starting Key ON

17.5 1
(20 C)

Starting Key OFF

CN-75

17.5 1
(20 C)

Starting Key OFF

Disconnect connector CN-50 from CPU controller

Disconnect connector CN-75 from EPPR valve

Start engine

200~450mA

Check if Err : 03 on the cluster

CN-50(8)-(36)

CN-75

Remark

Set the accel dial at "10"(Max)

Check resistance
between connector
CN-50(8)-(36)
Check resistance at
EPPR valve
Check electric current
at EPPR valve

Set S-mode and cancel auto decel mode

Start engine
CN-75

5~20kgf/cm2

Set the accel dial at "10"(Max)

Check pressure at
EPPR valve

Set S-mode and cancel auto decel mode

2 Engine speed is slow
at all mode

Starting Key OFF

CN-50(12)(23)

1~2

Tachometer

Disconnect connector CN-50 from CPU controller

Start engine
Check tachometer reading(Each model)
Starting Key OFF

CN-51(25)(26)

200~400

Speed sensor
(CD-17)

200~400

Disconnect connector CN-51 from CPU controller

Starting Key OFF
Disconnect connector CD-17 of speed sensor
Start engine

3 Engine stall
CN-75

200~450mA

CN-75

17.5 1
(20 C)

Set the accel dial at "10"(Max)

Check resistance
between connector
CN-50(12)-(23)
Check tachometer
(Work properly or not)
Check resistance
between connector
CN-50(25)-(26)
Check resistance at
speed sensor
Check electric current
at EPPR valve

Set S-mode and cancel auto decel mode

Starting Key OFF
Disconnect connector CN-75 from EPPR valve
Start engine
CN-75

5~20kgf/cm2

Set the accel dial at "10"(Max)

Check resistance at
EPPR valve
Check pressure at
EPPR valve

Set S-mode and cancel auto decel mode

4 Malfunction of cluster Error code on
or mode selection the cluster
system
3 Lamps in
the CPU

Starting Key ON
Starting Key ON

CN-50(30)CN-56(4)

Disconnect connector CN-50 from CPU controller

Starting Key OFF

CN-50(29)CN-56(3)

Check if Err : 03 on the cluster

Disconnect connector CN-50 from CPU controller

Starting Key OFF
Disconnect connector CN-56 from cluster

Check connection
between CN-50(29)CN-56(3)
Check connection
between CN-50(30)CN-56(4)

In detail, please refer to the electric circuit for the model.

EXCAVATOR

- 37

ELECTRIC SYSTEM

TECHNICAL HANDBOOK

Troubleshooting guide - 2/2

No

Trouble

5 Slow action of engine

speed change when
change the mode

6 Auto decel system

does not work

Check point Specification

CN-50(12)(23)

1~2

CN-50(20)(21)

5 1V

CN-51(20)(22)

100~900

CN-51(1)GND

Test condition
Starting Key OFF
Disconnect connector CN-50 from CPU controller
Starting Key ON
At CN-51 while connecting to CPU controller
Starting Key OFF

Actuator
operating :0~2V
stop:11~13V

Disconnect connector CN-51 from CPU controller

Start engine
At CN-51 while connecting to CPU controller

Remark
Check resistance
between CN-50(12)(23)
Check
voltage
between CN-51(20)(21)
Check resistance
between CN-51(20)(22)
Check
voltage
between connector
CN-51(1)-GND

Check resistance
between connector
Disconnect connector CN-51 from CPU controller and
CN-51(1)-CD-7(2)
CD-7 from pressure switch
Check resistance
Starting Key OFF
between connector
Disconnect connector CN-51 from CPU controller
CN-51(33)-CD-8(1)
Starting Key OFF

7 Malfunction of
warming up

8 Malfunction of power
max

CN-51(1)
-CD-7(2)

CN-51(33)
-CD-8(1)

Below 10

CN50(31)
-CD-8(2)

Below 10

Disconnect connector CN-50 from CPU controller

CN-88(1)GND

Key ON :
24 1V
Key OFF :0V

Starting Key ON

CN-51(2)GND

SW ON : 0
SW OFF :

CN-88(1)-(2)

15~30

Starting Key OFF

Disconnect connector CN-88 from each other

Starting Key OFF
Disconnect connector CN-51 from CPU controller
Starting Key ON
Disconnect connector CN-88 from power max sol.

Check resistance
between connector
CN-50(31)-CD-8(2)
Check
voltage
between connector
CN-88(1)-GND
Check resistance
between connector
CN-51(2)-GND
Check resistance
between connector
CN-88(1)-(2)

In detail, please refer to the electric circuit for the model.

EXCAVATOR

- 38