‘SUPPLEMENTARY ‘STANDARD SPECIFICATION No. Softer a ENGINEERS. SPECIFICATION FOR 6-12-0002 Rev. 5 seanPES ROAM, SPECRICATIONFOR | ane Ra aie te aad h ure fatter SUPPLEMENTARY SPECIFICATION FOR CARBON STEEL VESSELS oan restorers see G8 ae Roe es a 4 180900 REVISED AND REISSUED AS STD. SPEC. ‘ORMN "3 150500 REVISEDANDREISSUEDAS STD. SPEC. RKT —AKM = GRMN uM 2 151298 REVISEDANDREISSUEDASSTD.SPEC. DD KPS “ve aS 1 010181 ISSUEDAS STANDARD SPECIFICATION 0D RMN ve aS ‘Standards Standards Committee Bureau urpose Propared Checked Rev. pate Purpe Er tere Convenor chairman ‘Approved by Format No. 6-00-0001-F1 Rev. 0 Copyright EIL~ All ights reserveseee SUerLEMETAR A moe sere TERA @NSAIRIIED —_ SPECIFICATION FOR 6-12-0002 Rev. 5 nee ae A Gent ote rag CARBON STEEL VESSELS Page 20f 7 Abbreviations: ASME American Society of Mechanical Engineers BHN Brinell Hardness Number EIL Engineers India Limited HAZ Heat Affected Zone mm Millimeter NB Nominal Bore urs Ultimate Tensile Strength Static Equipment Standards Committee Convenor: — Mr. S.S. Anand Members: Mr. AK Mehrotra Mr. RK Gulati Mr. P Khanna Mr. M Ashok Kumar Mr. PV Balasubramanyam Mr. MP Jain (Constn.) Mr. TS Nanda (Inspn.) Mr. SK Sood (Proj. Ref.1) Format No, &:00-0001-F1 Rev. 0 ‘Copyight EL ~ Alvights reservedSORE Sy ENGINEERS, ‘SUPPLEMENTARY ‘STANDARD SPECIFICATION No. s8ar nee INIA LINTED SPECIFICATION FOR 6-12-0002 Rev. 5 za ek ene ome CARBON STEEL VESSELS Page Sot 7 CONTENTS 1.0 SCOPE 2.0 DESIGN 3.0 ELECTRODES 4.0 FABRICATION Format No. 6.00-0001-F1 Rev.0| ‘Conyight EL ~ Al ights reservedSGTEZES A) ENGINEERS SUPPLEMENTARY ‘STANDARD SPECIFICATION No. Bane ON UMITED 1.0 20 24 2.2 3.0 3 32 SPECIFICATION FOR 6-12-0002 Rev. 5 fener CARBON STEEL VESSELS Page sof 7 SCOPE ‘This supplementary specification indicating additional requirements for fusion welded carbon steel vessels shall form addenda to General Specification for Pressure Vessels (6-12-0001) in it's latest revision. DESIGN Reinforcement for nozzle openings shall be integral type when required by the applicable codes/standards or when the nominal thickness of vessel part exceeds 50 mm. Self reinforcing type nozzles of size 75 mm NB (3" NB) and above shall be "set in’ type. Supplementary design calculations for self reinforced nozzles/self reinforced weld ends shall be submitted by vendor. ELECTRODES Electrodes conforming to following specification shall be used. In case of any deviation, prior approval from EIL shall be obtained. S.No. Material to be welded Electrode Specification 1, General Structure Welding ASME IC SFA 5.1 E-6013 2. Pressure Parts a, Steels with UTS 5 ASME IIC SFA 5.1 E7016/ ‘upto 70,000 psi E7018 b. Steels with UTS el ASME IIC SPA 5.5 E8016-X/ upto 80,000 psi E8018-XX depending upon the alloy element, c. Low temperature service Below 0°C and upto ASME IIC SPA 5.1 E 7016-1/ ©) 46°C Steels to 7018-1 SA-516 / 516M, SA-537 / 537M, SA-333 / 333M Gr. 6 and SA-350 /350M_ LF2 All electrodes and fluxes shall be properly baked/dried as per manufacturer's recommendation before use, Format No. 6-00-0007-F1 Rev. 0 ‘Copyight EIL — Al rights reservedSSN fy ENGINEERS SUPPLEMENTARY ‘STANDARD SPECIFICATION No. SAD ete SPECIFICATION FOR 6-12-0002 Rev. 5 ee ree CARBON STEEL VESSELS Pages 7 32.1 All bare electrodes and fluxes shall be selected as per ASME IIC .All weld metal shall have equal or better mechanical properties than the parent metal. 3.22 Only dry flux shall be used. 40 FABRICATION 4d Plate Forming 4A Forming of shell plates and heads shall be carried out by machine, either hot or cold, in such a way so as to preserve the specified material properties and to produce a regular finish. 412 Magnetic particle/Dye penettant examination shall be carried out on the outside and inside surfaces including edges of torispherical or elliptical heads in knuckle zone, after forming, for detection of cracks. 42 Edge Preparation 42.1 ‘The preparation of edges to be welded shall be done by machining, chipping grinding, cold shearing, Oxy- acetylene flame cutting or a combination of these. 4.2.2 Chipping shall be followed by grinding to a smooth and regular finish. 4.2.3 Oxyacetylene flame cutting done in any circumstances, shall be followed by machining or grinding to eliminate any discolouration of material affected, 424 Alll welding edges shall be checked by Magnetic particle/Dye penetrant examination for detection of cracks, laminations or segregations. 425 No welding shall be carried out when ambient temperature is less than 10°Celsius unless preheating is carried out. 43 Heat Treatment 431 Heat treatment of formed parts shall be carried out as per following: a. Cold formed dished ends or knuckles upto 16 mm nominal thickness shall be stress relieved, b. Cold formed dished ends or knuckles above 16 mm nominal thickness. shall be normalised. Format No &:00-0001-F1 Rev. 0 ‘Conyight EN Al ights reservedSSN ay ENGINEERS ‘SUPPLEMENTARY ‘STANDARD SPECIFICATION No. sed teen @ NA Unite SPECIFICATION FOR 6-12-0002 Rev. 5 hs aaeceavne CARBON STEEL VESSELS Page 6of 7 ¢. Hot formed dished ends or similar parts, which have not been uniformly heated in the normalising range in the final stages of manufacture shall be normalised. 4. When the completed vessel involves post weld heat treatment, heat treatment recommended in (a) above shall not be applicable. 432 Vessels in caustic service, Amine or Sour gas service shall be stress relieved 44 Production Weld Tests Production Weld Tests shall be applicable for vessels over 50 mm nominal thickness or when required by the applicable code. The following shall apply: a. Two production test plate coupons representative of one longitudinal and another circumferential seam shall be provided for each procedure, position and thickness in each vessel shell b. One production test plate representative of the weld seams shall be provided for each procedure, position and thickness for welded dished ends/cones €. The production test plate shall be from material of the same heat and thickness as of shell/head. During and after welding, the test plates shall be subjected to same heat treatment as and together with the course they represent. Extra coupons shall be preserved to take care of eventuality of retests d. The tests mentioned below shall be carried out as per methods of testing in governing codes: i. One transverse tension test ii, Two side bend tests with weld located in the centre of bend. iii, _ Hardness test on production test coupon weld & HAZ (The hardness value shall not exceed 200 BHN) iv. Micro & macro examination of welds v. Charpy V notch tests on weld and HAZ. a. For low temperature service impact test temperature shall be lowest of minimum ambient temperature, design temperature and minimum design metal temperature. Format No. €-00-0001-F1 Rav. 0 Copyright EIL~ Alights reservedSSMS a ENGINEERS SUPPLEMENTARY STANDARD SPECIFICATION No, to OR UMITED ‘SPECIFICATION FOR 6-12-0002 Rev. 5 soe am CARBON STEEL VESSELS Page 7of 7 b. For vessel over 50 mm nominal thickness used for warmer service, the test temperature shall be lower of 0°C or lowest ambient temperature of the site. c. The acceptance criteria for energy absorption shall be as per Table A 2.15 of SA-20 / 20M or the Design Code whichever is more stringent. 4s For vessels required to meet stress corrosive conditions (such as caustic service, H,S service, amine etc.), one Brinell hardness reading shall be taken on the inside of each shell section, head, longitudinal weld, circumferential weld and nozzle longitudinal weld after final post weld heat treatment, The value shall be limited to the specified value as per requisition Format No, 6-00-0001-F1 Rev. 0 Copyright EIL— All nights reserved