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    Satheesh Kumar
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    This document summarizes the design of a spiral bevel gear used in the Eurocopter EC22 helicopter. It presents the technical specifications including a load of 1776 kW, pinion speed of 4919 rpm, and torque of 3448 N-m. The preliminary design procedure involves selecting a pinion pitch diameter of 203.2 mm based on pitting and bending resistance. The number of pinion teeth is determined to be 22 based on the gear ratio of 2.045:1. The face width is selected as 68 mm. Key design parameters and assumptions are also listed, including a pitch angle of 20 degrees, spiral angle of 35 degrees, and material of case hardened steel.

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    design of spiral bevel gear explained

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    This document summarizes the design of a spiral bevel gear used in the Eurocopter EC22 helicopter. It presents the technical specifications including a load of 1776 kW, pinion speed of 4919 rpm, and torque of 3448 N-m. The preliminary design procedure involves selecting a pinion pitch diameter of 203.2 mm based on pitting and bending resistance. The number of pinion teeth is determined to be 22 based on the gear ratio of 2.045:1. The face width is selected as 68 mm. Key design parameters and assumptions are also listed, including a pitch angle of 20 degrees, spiral angle of 35 degrees, and material of case hardened steel.

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    © All Rights Reserved
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    150 views17 pages

    Spiral Bevel Gear

    Uploaded by

    Satheesh Kumar
    This document summarizes the design of a spiral bevel gear used in the Eurocopter EC22 helicopter. It presents the technical specifications including a load of 1776 kW, pinion speed of 4919 rpm, and torque of 3448 N-m. The preliminary design procedure involves selecting a pinion pitch diameter of 203.2 mm based on pitting and bending resistance. The number of pinion teeth is determined to be 22 based on the gear ratio of 2.045:1. The face width is selected as 68 mm. Key design parameters and assumptions are also listed, including a pitch angle of 20 degrees, spiral angle of 35 degrees, and material of case hardened steel.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    of 17

    SPIRAL BEVEL

    GEAR

    Presented By:
    Satheesh Kumar and Srinivas

    Approved
    by:

    Belt Drives
    POWER
    TRANSMISSION

    Types of Bevel gears:

    Straight
    Bevel Gear

    Hypoid
    Bevel Gear

    Spiral
    Bevel Gear

    Zerol
    Bevel Gear

    Miter
    Bevel Gear

    Design Procedure:
    Preliminary design

    Eurocopter EC 22
    Helicopter:

    Technical Specifications:

    Estimated Load, P

    : 1776 KW

    Speed of the pinion, np : 4919 rpm

    {ref}
    Torque,
    }

    : 3448.017 N-m {ref

    : 2.045 { np / ng =
    Gear Ratio, mG
    Source: Eurocopter EC22 Technical Data
    4919/2405 }

    Assumptions:

    Shaft Angle
    : 90o
    other
    Pressure Angle : 20o
    other (ref)
    Spiral Angle
    : 35o
    other (ref)
    Material
    : Case hardened Steel
    other
    Hand of Spiral : Left hand
    other
    (ref)

    Step 1: Estimated Pinion Size:


    Pinion pitch diameter, d - pitting
    resistance (from fig 1)
    Pinion pitch diameter, d - bending
    strength (from fig 2)

    Figure
    1
    d=

    Figur
    de=2

    165.1m
    203.2
    NOTE : Pinion Torque = 3448.017
    m
    mm
    Nm ; Gear
    ratio = 2.045:1
    Source:

    Step 2: Number of Teeth in Pinion, n


    = 22 (from fig 3)

    Figure
    3
    NOTE : Pinion Pitch Diameter = 203.2
    mm ; GearSource:
    ratio = 2.045:1

    Face Width, F = 68 mm (from fig 4)

    Figure
    4
    NOTE : Pinion Pitch Diameter = 203.2
    mm ; GearSource:
    ratio = 2.045:1

    Diametral pitch :

    Gear Geometry
    Item
    Pitch Diameter
    Pitch angle

    Both
    Sy
    uni Sy Pinion
    Pinion
    units
    m
    ts m and
    Gear
    d

    153 mm
    19.3064

    deg
    946

    Outer cone
    distance
    Mean cone
    distance
    Depth factor
    Mean Working
    Depth
    Clearance factor
    Clearance
    Mean Whole
    Depth
    Equivalent 90
    ratio
    Mean
    addendum
    factor
    Mean circular
    pitch

    229.506
    752
    194.506
    Am
    752
    k1
    2
    12.4961
    h
    5028
    k2 0.125
    1.56201
    c
    8785
    14.0581
    hm
    6907
    2.92635
    m90
    3245
    Ao

    Sy
    uni
    Gear
    m
    ts
    459 mm
    70.6935
    deg
    054

    mm
    mm
    mm
    mm
    mm
    deg

    c1

    0.244

    pm

    23.9503
    2287

    mm

    Assump
    tions

    (re
    f)

    Assumptions
    Sym

    Sy Valu unit Comm


    m
    e
    s ents

    Pinion teeth
    Gear teeth
    module
    Shaft angle
    Face width
    Spiral angle

    n
    N
    met

    17
    51
    9
    90
    70
    35

    mm
    deg
    mm
    deg

    Depth factor

    k1

    Clearance
    factor
    Addendum
    factor
    Sum of
    dedendum
    angles
    pinion
    dedendum
    angle

    See
    table 4

    k2 0.125

    See 7.5

    c1

    0.244

    See
    table 5

    2.163

    See
    table 6

    P 0.908

    See
    table 7

    Reference images:
    General nomenclature
    Gear angles
    Catia example
    Aero application
    Normal plane

    THANK YOU

    Points raised in the previous


    meeting
    Power Transmission from the twin
    shafts

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