GRP

FOREVER GENERAL CONTRACTING EST.
TECHNICAL SUBMITTAL FOR THE INLET AIR

CHILLING FOR GAS TURBINES AT L STATION,
PHASE 1, JEBEL ALI.
(SEA WATER & CHILLED WATER GRP PIPING)
PROJECT
CE/0081/2009
CLIENT
M/s. DEWA
CONTRACTOR
M/s. APINA, SPAIN
INDEX
1.
METHOD STATEMENT FOR THE INSTALLATION OF U/G GRP PIPES & FITTINGS
2.
SPECIFICATION FOR BUTT & STRAP JOINT FOR GRP PIPE AND FITTINGS
3.
PROCEDURE FOR JACKET PIPE LAMINATION
4.
GRP PIPING COMPONENTS DRAWING (PN 10)
5.
PRE INSULATED PIPE DRAWING PN 16
6.
SPECIFICATION FOR RAW MATERIAL STORAGE
7.
GRP/GRV/GRE PIPE AND LAMINATION REPAIRING PROCEDURE
8.
PROCEDURE FOR HYDROSTATIC PRESSURE TEST AT SITE
9.
SAFETY PROCEUDRE
10.
PROJECT INSPECTION TEST PLAN (PN 10 & PN 16)
Page 1 of 7
METHOD STATEMENT FOR THE INSTALLATION OF U/G GRP PIPES AND FITTINGS.
PROJECT
CE/0081/2009
CLIENT
M/s. DEWA
CONTRACTOR
M/s. APINA, SPAIN
DOCUMENT NO.
MS/UG-Sp-001, REV. 0
PREPARED BY
CHECKED BY
Document no. MS/UG-Sp-001, Rev .0
APPROVED BY
Page 2 of 7
TABLE OF CONTENTS
1.0 Introduction
2.0 Inspection of the pipe
3.0 Unloading & Handling of Pipes
4.0 Storage
4.1 Pipes Storage
5.0 Site Transportation
6.0 Trench Section and Terminology
7.0 Backfilling material
8.0 Recommendations for bedding and compaction
9.0 Lamination at Site
10.0 Rigid Connections
Page 3 of 7
1.0 INTRODUCTION
This specification covers the requirements to achieve the proper installation of fibreglass
piping systems in side DEWA Desalination and Power Station L Phase 1(Project reference
CE/0081/2009, Inlet Air Chilling for Gas Turbines).
2.0 INSPECTION OF THE PIPE

Pipe should be carefully inspected at the unloading site. Each consignment should be
visually checked to ensure that the pipes have not been mechanically damaged, externally
or internally during handling.
-
Internal Control (Look for White spots de-lamination)
External Visual Control (Look for damage due to shocks)
Control of edges and Joints (Looks for de-lamination or chips due to shock)
A thorough inspection at this stage will avoid any unnecessary work resulting from installation
of damaged materials.
3.0 UNLOADING & HANDLING OF PIPES

It is essential to maintain control of the pipe during unloading. Guide ropes attached to pipes
or package will enable easy manual control when lifting and handling. It should get no shock
and not be dropped. This applies especially to sleeves, retainer rings and ends of pipes.
Always use pliable straps for lifting the pipe, never use steel cable or chain. Use only,
especially for big size pipes, only two support points (see sketch below). Fix both ends to keep
control.
Page 4 of 7
4.0 STORAGE
4.1 PIPES STORAGE
When storing the pipe on ground near the trench, it is necessary that the soil must be levelled
and free of rocks and other potentially damaging debris. All the pipes should be choked to
prevent rolling in high winds.
For long storage, pipe should be placed on supports with side blocks to prevent the pipe
from rolling.
5.0 SITE TRANSPORTATION
Pipes can be easily transported. Their low weight and their high strength permit an easy and
safe transportation. If pipes are transported by fork-lift, it is safe to put on the fork a chassis of
2 mt wide with wood pieces as support, to have more stability and avoid shock on the edges
of pipes.
6.0 TRENCH SECTION AND TERMINOLOGY
Figure no. 2 illustrates the trench cross section to be used for underground pipes and
terminology.
It is desirable to keep excavation, pipe installation and back fillings close together to
minimise logistic problems and improve area accessibility.
Page 5 of 7
Fig. 2 Trench Typical section for GRP Pipes

Where an unstable soil condition is encountered which is caused by a water table, the
bottom of the trench must be stabilized before laying the pipes. This can usually be
accomplished by lowering the water table 120 cm below grade pipe by means of pumps
and stabilizing the bottom as already described.
7.0 BACKFILLING MATERIAL

According to Fig. no. 2 the following material will be used for GRP pipes installed:
Page 6 of 7
Fig. 3 - Type of Backfill Material for GRP Pipes
8.0 RECCOMENDATION FOR BEDDING AND COMPACTION
The bed must be over-excavated at each joint location to ensure that the pipe will have a
continuous support. However, this area must be properly bedded and backfilled after the
joint lamination is completed.
Compact by tamping. Tamping shall be done with:
-
hand tampers for tamping under the haunches of the pipe;
Mechanical tampers used over the entire area of each layer except the most confined
zones;
Tamping rollers, like rubber-tired or other types, used where space permits;
Vibrating compactors.
Page 7 of 7
fig.4 : Proper Compaction under haunches
9.0 LAMINATION IN PREFABRICATION OR AT SITE

For Butt & Strap and branch Lamination at site, make reference to the specification ref: MS/Lam-Sp-001, Rev.0 (Specification for Butt & Strap Joints for GRP Pipes and Fittings)
10.0 RIGID CONNECTIONS.
When a pipe passes through a concrete wall, a band of rubber has to be wrapped (200 mm
wide and 10 mm thick) around the pipe in the area of entry into the concrete structure.
In the case of watertight concrete structures a puddle flange shall be laminated on the
portion of pipe inserted in the wall.
Furthermore it is necessary to achieve following conditions:
Minimum depth of bedding has to be not less than one pipe diameter, but not to exceed
the foundation depth of the concrete structure or 1 meter whichever is the lower, and for
a length not less than two pipe diameters.
Minimum width of trench has to be not less than three pipe diameters or 1 diameter + 2
meters, whichever is the lower, for a length not less than 3 pipe diameters.
Page 1 of 8
SPECIFICATION FOR BUTT & STRAP JOINTS FOR GRP PIPES AND FITTINGS
PROJECT
CE/0081/2009
CLIENT
M/s. DEWA
CONTRACTOR
M/s. APINA, SPAIN
DOCUMENT NO.
PREPARED BY
MS/Lam-Sp-001, REV. 0
CHECKED BY
Document no. MS/Lam-Sp-001, Rev .0
APPROVED BY
Page 2 of 8
CONTENTS
1. INTRODUCTION .2
2. JOINING PROCEDURE..2
3. JOINT LAMINATION...4
4. REQUIRED MATERIALS.5
5. PREPARATION OF RESIN..5
6. SAFETY PRECAUTION...6
7. FIRST AID..6
Page 3 of 8
Page 4 of 8
1. INTRODUCTION
This Technical Specification describes the various phases of the manufacturing cycle for permanent
joints of pipeline elements in glass reinforced plastic (GRP), of plain end type, with reinforcement
wrapping obtained with lamination of mat and fiber glass impregnated with resin.
The ways to make butt & strap joints are two, depending on the pipes diameter and on the
possibility to access the inside of the pipe:
Joint without putty and liner restoration from the outside up to the ND600
Joint with putty and liner restoration from inside for diameters ND600
2. JOINING PROCEDURE
The manufacturing steps, needed to perform a joint, are shown in the following paragraphs.
2.1 CUTTING/ MARKING
Diamond tools (flexible discs) have to be used to cut and grind GRP pipes. Cardboard templates to
mark off oblique cuts for elbows or holes of branch connections are available on request. Special
equipment for cutting and beveling GRP pipes is available when the job extent requires it.
2.2 TAPERING
Depending on the diameter and on the type of joint, two kinds of tapering are available:
long tapering, is for joint type without putty and with liner resetting from outside.
short tapering (bevel) is for joint type with putty and internal liner resetting.
2.3 PREPARATION
The two pipe ends to be connected must be handled in sequence as follows:

1. Clean thoroughly the two ends of the pipe for a length that must be slightly longer than the
length surface to be wrapped.
2. Grind all the surfaces to be laminated (external and eventually internal) with a pneumatic or
electric disc grinder, in order to create a rough area.
3. Taper the ends as required by the type of joint, using a grinder.
4. Blow air-jets to remove the dust.
5. Clean again and revive the resin with a suitable solvent (acetone).
6. Let it dry.
Page 5 of 8
2.4 ALIGNMENT
Align the two ends, leaving the required gap, from 3 to 10 mm, between the two plane faces to be
jointed.
2.5 LINER RESTORING
The restoration of the liner can be made from the inside of the pipe when the diameter is large
enough (ND600mm) and when, apart from the size, it is possible to enter into the pipe.
It consists in the application of n.2 C glass surfacing veils, which must be in contact with the
liquid, and at least n.2 E glass mats (375 or 450 g/m) resin impregnated:
A synthetic veil can be used instead of the C glass veil.
General Remark:
The lamination operations have to start at a time that allows to complete, before the night
suspension, at least the liner restoration and a lamination of 5mm thick for pipe diameters up to
800mm or 8 mm for larger diameters.

The temperature fall at night could cause thermal shrinkage of the parts and possible ruptures in
thin laminates.
Liner Restoration From Outside.
When it is not possible to enter the pipe:

1. The two Cglass veils and the two E glass mats will be applied on the external surface of the
ends to be connected, on the tapered area .The C glass surfacing veils and E glass mats will
be as wide as 100 mm.
2. If necessary clean and wash again with acetone the surfaces to be laminated.
3. As soon as the solvent evaporates, apply on the tapered area a first layer of resin and two layers
of C glass.
4. Repeat the operation with two layers of mat and resin, hence roll in order to eliminate bubbles
and defects of adhesion.
5. After the complete hardening, verify the absence of bubbles, delaminations or defects in the
jointing area.
6. .Fill up completely the tapered area with layers of mat and resin, suitably rolling in order to
Page 6 of 8
eliminate air bubbles and to guarantee a correct impregnation.

7. Let polymerize completely (until cooling).
Note : Make sure that during the above operation the pipe ends are firmly fixed.
Liner Restoration From Inside
In this case (joint with short taper), the taper must be filled with putty.
1. Check the alignment and the fixing of the pipe ends.
2. Prepare the putty according to the specific prescription.
3. Apply the putty with a putty knife, filling all of the voids.
4. After the filling of the taper, leave the putty to polymerize until cooling and according to the
specific requirements, without moving or hitting the pieces.
5. Once the hardening of the putty is completed, grind the putty drippings inside the pipe. Clean
with air blow and wash with acetone (If necessary).
6. Apply a first resin coat using a brush, on the internal surface to be laminated.
7. Apply two CSM E glass mat, resin impregnated and two C glass veils;
8. Apply with a brush the final coat of resin.
3.0 JOINT LAMINATION
a) Apply a first layer of resin, on the ground surface.

b) Apply a strip of "E" glass, and impregnate it with resin.
c) Eliminate air bubbles with a bubble breaker roll.
d) Apply a strip of glass mat cut to measure, and impregnate it with resin.
e) Eliminate air bubbles with a bubble breaker roll.
The above operations (b-e) will be performed and repeated until the total required thickness is
reached. If the total thickness to be reached is very high, it is necessary to perform several layers of
a reduced thickness and wait for the hardening of the resin between a layer and the following one.
Notice: every single layer must finish with a layer of "E" glass mat.
After that the required thickness is achieved and that the hardening is completed, apply with a
brush a coat of resin on the external surface of the joint.
Page 7 of 8
3.1 EXECUTION WITH EXTERNAL LINER RESTORATION
Since it is not possible to work inside the pipe, the bevel will be on the outer part and with a long
tapering.
Two C glass veil and two CSM 375 E glass mats will be applied on the tapered surfaces.
In order to increase the bending radius of the successive laminations, apply over the liner
restoration some putty or E glass mat strips impregnated of resin.
3.2 EXECUTION WITH INTERNAL LINER RESTORATION
The bevel is made in the inside part of both the main and the branch. The bevel will be filled with
putty.
The internal reinforcement must terminate with two E Glass mats and two C glass veils in
contact with the medium. (Internal Liner restoration)
For the lamination of the internal and external lamination follow the section 2.6.
4.0 REQUIRED MATERIALS
The following materials are necessary:
Thermosetting resin.
Catalyst, accelerators and different additives.
C glass stripes, mat and woven roving.
Acetone / Similar solvent.
Putty and relative catalysts, accelerators and different additives, when required.
5.0 PREPARATION OF RESINS
The types of resin, catalysts, accelerators and additives are indicated in the specific instructions for
each project or job.
The putty is a resin with thixotropic additives.
Pour the necessary quantity of resin or putty into a container.
Add the necessary quantity of accelerator (unless it is already accelerated)
Mix thoroughly the accelerator with resin.
Add required quantity of catalyst.
Mix thoroughly in order to get a homogeneous compound.

Page 8 of 8
At this point the resin is ready to be applied. It takes from 10 to 30 minute before the hardening
begins.
Warning: - Never mix the accelerator and the catalyst directly. Explosions may occur or also
highly oxidizing phenomena.
6.0 SAFETY PRECAUTIONS
Do not seal the catalyzed resin tanks.
Do not smoke or use free flames anywhere close the jointing areas, under any
circumstances.
Safety glasses must be worn while grinding and mixing the resin.
Tools must be kept clean by washing them in acetone or in similar solvent.
Protective gloves should be used to handle the resins and resin impregnated glass fibers.
Closed areas, such as the inside the pipe, or protected areas should be ventilated to avoid
an excessive inhalation of resin vapors, and in order to eliminate the possibility of fire by
combustible gas.
7.0 FIRST AID
Some procedures of first aid are listed below.

a) Contact with eyes. Wash with plenty of water and call for medical aid.
b) Contact with skin. Wash with water and soap.
c) Excessive inhalation of vapour. Go out in the open air.
d) Ingestion. Induce vomiting and call for medical aid.
In case of fire use CO2, foam or powder extinguishers must be with in reach in the working area in
every moment.
DOC NO.
FOREVER GENERAL CONTRACTING

ESTABLISHMENT
: FGC/J/LM-001
REVISION : 0
DATE
: 15/12/2010
PAGE
: 1 OF 3
PROCEDURE FOR JACKET PIPE

LAMINATION
PREPARED BY
CHECKED BY
APPROVED BY
DOC NO.

ESTABLISHMENT
: FGC/J/LM-001
REVISION : 0
DATE
: 15/12/2010
PAGE
: 2 OF 3
Scope:
This procedure describes the method for jacket pipe lamination
Jacket Pipe Lamination Procedure
After the successful hydro testing of core pipeline, the core pipe
lamination joints are covered with jacket sleeves by lamination as per
the procedure described below;
1) Cut the Jacket sleeves symmetrically into two halves.
2) Grind and chamfer the jacket sleeves at width of
lamination required.
3) Clean the core pipe lamination joint area and jacket
sleeve with acetone.
4) Assemble
the
jacket
sleeve
on
the
core
pipe
lamination joint, in such a way that the gap between

the joints should be in the range of 3-6 mm
5) After proper positioning of the jacket sleeve, the gap
is filled up with Isophthalic resin putty.
6) Allow the Isophthalic resin putty to cure. After
curing, grind the surface and clean with acetone and
allow it to dry.
7) The external lamination should start immediately by
applying a coat of activated Isophthalic resin.
8) Apply
layer
of
C-Veil
cut
to
measure
and
impregnate with activated resin.

9) Apply 2 layer of CSM cut to measure and impregnate
with activated resin.
10) Eliminate air bubbles with a bubble breaker roller.
11) Apply one layer of Woven Roving, cut to measure,
and impregnate with activated resin.
12) Eliminated bubbles with a bubble breaker roller.
13) Continue steps with alternated layers of CSM and
Woven
Roving
till
the
required
thickness
of
lamination is achieved.
14) Allow the laminate to cure for at least 24 hours
before the pipe is put into service.
DOC NO.

ESTABLISHMENT
: FGC/J/LM-001
REVISION : 0
DATE
: 15/12/2010
PAGE
: 3 OF 3
Tools Required For Lamination

1) Grinders, Rollers, Scraper, Generator,
2) Jug, Mug, Measuring Jar, Bucket
Materials For Lamination

1) Isophthalic Resin
2) Hardener
3) Acetone (for cleaning)
4) Iso putty
5) C-glass Veil
6) Woven Roving (WR) 400 g/m
7) Chopped Strand Mat (CSM) 300 g/m
Dimensional Table - 1
Diameter (mm)
Lamination Thickness (mm)
Lamination Width (mm)
991.5
6.0
400
Curing Time
24 Hours.
Protection Of Work
1) All lamination work shall be made under protection from direct
sunlight.
2) FGC will not proceed with the lamination works in case of any
sand storm, rain or during a condition of excess humidity
where people are not able to work comfortably and may
create heat strain or sun stroke.
Tests And Examinations

Barcol Hardness check and dimension check.
Acceptance Criteria
Barcol Hardness should Minimum 35. Dimensional inspection will be
accordance with dimensional table 1.
DOC:
FGC-DD-002
REV.:
Forever General Contracting Est.
JOB:
CE/0081/2009
CLIENT:
M/s. DEWA
PROJECT:
JEBEL ALI "L" STATION PHASE I

Gas Turbine Inlet Air Chilling Project
GRP PIPING COMPONENTS DRAWINGS
PIPE CLASS - PN 10
DESIGN PRESSURE:
10 bar
RESIN:
VINYLESTER RESIN
ISOPHTHALIC WALL
18/12/2010
ISSUED FOR CONSTRUCTION
ZA
NAS
NAS
DATE
Rev. N
DESCRIPTION
Written
Checked
Approved
page 1 of 1
PIPE
JOB:
DOC:
REV.:
Date:
PLAIN ENDS
CLASS - PN 10
CE/0081/2009
FGC-DD-002
0
18/12/2010
Forever General Contracting
ND
DN
25
150
250
500
700
1000
3000
9000
9000
12000
12000
12000
CONSTRUCTION:
- "C" glass surfacing veil
- "E" glass Mat
Vinylester Rein
-Struct. Wall: - F.W. with "E" glass
continuos roving
Isophthalic Reisn
-Top coat
- Resin :
Vinylester Liner
- Liner:
Declared Stiffness : 5000 N/m

NOTE: - Dimensions in mm, Weight in Kg/m
t
From
to
3.5
4
4.2
7.5
10
13.9
4.5
5.0
5.2
8.5
11.0
14.9
w
0.8
2.8
7.0
24.5
46.5
60.2
TOLERANCES:
1.5 mm
L: +50/-100 mm
ELBOW 90
JOB:
DOC:
REV.:
Date:
PLAIN ENDS
CLASS - PN 10
CE/0081/2009
FGC-DD-002
0
18/12/2010
90
R=1.5ND
ND
-Liner
- Struct. wall
- Top coat
- Resin :
ND
150
250
225
375
4.0
5.8
1.5
5.4
CONSTRUCTION:
- "E" glass Mat
Vinylester Resin
- Alternate layers of "E" glass
Mat and woven roving
Isophthalic Resin
TOLERANCES:
1.5 mm
- t: -0 +20%
- R: +/- 5%
Vinylester Liner
NOTE: - Dimensions in mm, Weight in kg.
page 1 of 1
ELBOW 45
JOB:
DOC:
REV.:
Date:
PLAIN ENDS
CLASS - PN 10
CE/0081/2009
FGC-DD-002
0
18/12/2010
L
45
t
R=1.5ND
ND
-Liner
- Struct. wall
- Top coat
- Resin :
ND
150
93
4.0
0.8
CONSTRUCTION:
- "E" glass Mat
Vinylester Resin
Isophthalic Resin
TOLERANCES:
1.5 mm
- t: -0 +20%
- R: +/- 5%
Vinylester Resin
page 1 of 1
ELBOW 90 - MITERED
R=1.0 ND
PLAIN ENDS
CLASS - PN 10
JOB:
DOC:
REV.:
Date:
CE/0081/2009
FGC-DD-002
0
18/12/2010
External Lamination
Internal Lamination
ND
[mm]
[mm]
[mm]
[mm]
[mm]
500
700
1000
200.0
250.0
350.0
13.0
15.0
22.0
N/A
75.0
75.0
N/A
3.0
4.0
TOLERANCES:
- t: -0 +20%
- R: +/- 5%
- Resin :
Isophthalic wall / Vinylester Liner
1 of 1
CONC./ECC. REDUCER
PLAIN ENDS
CLASS - PN 10
JOB:
DOC:
REV.:
Date
CE/0081/2009
FGC-DD-002
0
00/01/1900
L
t
ND 2
ND 1
-Liner
- Struct. wall
- Top coat
- Resin :
ND1
ND2
500
150
CONCENTRIC REDUCER
350
375
11.0
125
5.0
100
CONSTRUCTION:
- "E" glass Mat
Vinylester Resin
Isophthalic Resin
w
6.8
0.5
TOLERANCES:
1.5 mm
- t: -0 +20%
- L: +/- 5 mm
Vinylester resin

1 of 1
FIXED FLANGE
PLAIN ENDS - FLAT GASKETS
CLASS - PN 10
JOB:
DOC:
REV.:
Date:
CE/0081/2009
FGC-DD-002
0
18/12/2010
ND
min L
tf
ef
mf
Df
DRILL
25
40
50
100
150
250
500
700
900
110
120
120
140
200
270
480
620
800
20
21
22
26
30
31
45
58
67
81
85
88
104
120
124
180
232
268
49
66
85
144
196.0
296.0
556.7
773.0
987.0
108
127
152
228
279.0
406.0
699.0
927.0
1168.0
0.4
0.7
1.0
2.0
3.6
6.3
18.2
38.0
65.0
ANSI B 16.5 150#

ANSI B 16.5 150#
ANSI B 16.5 150#
ANSI B 16.5 150#
ANSI B 16.5 150#
ANSI B 16.5 150#
ANSI B 16.5 150#
AWWA C 207D
CONSTRUCTION:
- Liner
- Struct. wall
AWWA C 207D
TOLERANCES:
- "E" glass Mat
Vinylester Resin
- Alternate layers of "E"
Isophthalic Resin
1,5 mm
tf, mf, ef: - 0/+10%
L: +10/-5
- Top coat
Vinylester Resin
- Bolt torque and bolting sequence to be in accordance with ASTM D4024
- Gasket:
-flat
NOTE: Dimensions in mm, Weight in kg.
page 1 of 1
BLIND FLANGE
JOB:
DOC:
REV.:
Date:
CLASS - PN 10
CE/0081/2009
FGC-DD-002
0
18/12/2010

tf
Df
ND
tf
Df
DRILL
900
95
1168
172
AWWA C 207D
CONSTRUCTION:
- Liner
- Struct. wall
TOLERANCES:
- "E" glass Mat
Vinylester Resin
Isophthalic Resin
1,5 mm
tf: - 0/+20%
- Top coat
- Resin :
Vinylester Resin
- Bolt torque and bolting sequence to be in accordance with ASTM D4024

page 1 of 1
CAPS
JOB:
DOC:
REV.:
Date:
CLASS - PN 10
CE/0081/2009
FGC-DD-002
0
18/12/2010
t
ND
CONSTRUCTION:
- Liner
- Struct. wall
- Top coat
- Resin :
ND
150
L
126
t
4.6
w
0.3
250
500
1000
176
350
550
7.4
12.7
20.0
1.7
11.6
82.0
TOLERANCES:
- "E" glass Mat
Vinylester Resin
Isophthalic Resin
1.5 mm
tf: - 0/+20%
Vinylester Resin
1 of 1
BUTT & STRAP JOINT

CLASS - PN 10
JOB:
DOC.
REV.:
Date:
CE/0081/2009
FGC - DD-002
0
18/12/2010
Lamination with putty >ND600
- Struct. wall
- Top coat
Lamination without putty <=ND600
ND
te
Le
ti
Li
25
40
50
80
100
150
250
500
700
900
1000
3
3
3
3
4
5
7
13
15
20
22
100
100
100
100
100
130
200
400
500
600
700
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3
4
4
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
150
150
150
0.04
0.07
0.08
0.12
0.20
0.30
1.40
11.80
25.00
63.00
71.00

Mat and woven roving /Combi Mat
Isophthalic Resin
Vinylester Resin
te
L: + 10/ - 5 %
EQUAL/RED. TEE (BRANCH JOINT)
JOB:
DOC.
REV.:
Date:
TOTAL REINFORCEMENT
PLAIN ENDS
CLASS - PN 10
CE/0081/2009
FGC - DD-002
0
18/12/2010
D2
a
b
d
b
D1
c
L
ND
ND2
1000
900
500
250
150
150
150
- Struct. wall
- Top coat
900
700
500
700
250
150
150
100
80
t
20
18
18
17
10
5
4
3
3
s
22
19
19
18
10
6
4
4
3
a
300
250
200
250
110
100
100
80
80

te
Isophthalic Resin
Vinylester Resin
d
300
250
200
250
110
100
100
80
80
b
120
100
80
100
80
80
80
50
50
L
1,521.00
1,218.00
914.00
1,218.00
480.00
358.00
318.00
268.00
247.00
L: + 10/ - 5 %
W (Kg*)
4
4
3
4
N/A
N/A
N/A
N/A
N/A
200
170
100
140
N/A
N/A
N/A
N/A
N/A
216
149
104
130
16.0
3.5
1.4
0.9
0.7
RED. TEE (BRANCH JOINT)
JOB:
DOC.
REV.:
Date:
LOCAL REINFORCEMENT
PLAIN ENDS
CLASS - PN 10
CE/0081/2009
FGC - DD-002
0
18/12/2010
D2
a
b
d
b
q
c
ND
ND2
1000
900
700
500
- Struct. wall
- Top coat
250
150
50
40
25
50
40
25
50
40
25
50
40
25
t
15
13
10
10
9
10
9
8
8
8
7
6
6
5
s
16
15
11
11
9
11
10
9
9
8
7
7
7
6
a
220
180
120
110
100
120
110
100
100
100
100
100
100
100

te
Isophthalic Resin
Vinylester Resin
d
220
180
120
110
100
120
110
100
100
100
100
100
100
100
D1
b
80
80
80
80
80
80
80
80
80
80
80
80
80
80
L
700.00
518.00
297.00
267.00
231.00
297.00
267.00
231.00
257.00
247.00
231.00
257.00
247.00
231.00
L: + 10/ - 5 %
W (Kg*)
2
2
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
100
100
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
22
9
2.3
1.9
1.4
2.3
1.8
1.3
1.5
1.2
0.9
0.7
0.5
0.4
DOC NO.

ESTABLISHMENT
: FGC/RM-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 1 OF 2
SPECIFICATION FOR RAW

MATERIAL STORAGE
PREPARED BY
CHECKED BY
APPROVED BY
DOC NO.

ESTABLISHMENT
: FGC/RM-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 2 OF 2
Scope:
This specification briefly describes about the storage of GRP/GRV/GRE raw
materials.
Procedure
Resin and Additives:Resin and other chemicals shall be stored in the original drums and other
packages, indoors, in dry, dark and ventilated ambient at a temperature of
approximate 25 C. In this case the average life is 6 months.
The standard life of resin and additives will be shortened and will be as lower as
the room temperature is higher.
The lower temperature (<25 C) will cause the crystallization of resin. Then the
resin will look milky and thickened. But with no deterioration or reduction in life.
Heat up to 40-50 C and stir thoroughly before use.
Glass Fibers:Glass fibers shall be stored indoor and left sealed inside the original envelop in
order to be protected from humidity. But they are not temperature sensitive.
Stored in these conditions the fiber glass has an unlimited life.
Note:
1) Both drums and packages shall not be opened if the product is not used
within short time.
2) The raw liquid materials are flammable and shall be stored far from naked
flames or source of heat.
3) Apart from such risks, incorrect storage shall be reduce their working life
to less than 6 months (which is their standard level of duration)
DOC NO.

ESTABLISHMENT
REVISION : 0
DATE
: 12/01/2010
PAGE
: 1 OF 3
GRP/GRV/GRE PIPE AND

LAMINATION REPAIRING
PROCEDURE
PREPARED BY
CHECKED BY
: FGC/RP-001
APPROVED BY
DOC NO.

ESTABLISHMENT
: FGC/RP-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 2 OF 3
1.0 Scope:
This procedure describes the repairing of GRP Pipes and Lamination
defects.
2.0 Tools Required:
1) Electric Grinder
2) Diamond Disc
3) Emery Disc
4) Hard Roller
5) Soft Roller
3.0 Procedure:
Sl No.
Defects
Method of Repair
Acceptable level for Air Bubble (Maximum
diameter 1.5 mm Above 1.5 mm repair)
Acceptable level for Blisters (Maximum
diameter 3 mm Above 3 mm repair)
Air Bubble &
1) Grinding with emery disc
Blister
2) Clean the grinded surface

3) Apply a layer of activated Resin
4) Apply one C-Veil and apply resin
5) Roll with hard roller to remove the air
thoroughly.
Acceptable level Maximum dimension 13
mm
Above 13 mm repair as
1) Grind the crazed /wrinkled area
Crazing & Wrinkles

3) Apply a layer of Activated resin
4) Apply one layer of CSM
5) Apply the roller.
6) Put one layer of C veil for finishing.
7) Apply the hard roller for finishing.
DOC NO.

ESTABLISHMENT
: FGC/RP-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 3 OF 3
Acceptable level None

Repair as
1) Grind the crazed /wrinkled area
3
Delamination &
3) Apply a layer of Activated resin
Foreign inclusion
4) Apply one layer of CSM

5) Apply the roller
6) Put one layer of C veil for finishing
7) Apply the hard roller for finishing.
Acceptable Level Maximum diameter 0.4
mm
Above 0.4 mm repair as
Pinholes

thoroughly.
Acceptable level : Maximum deep 0.2 mm
Above 0.2 mm repair as
Surface Scratches

thoroughly.
DOC NO.

ESTABLISHMENT
: FGC/HT-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 1 OF 4
PROCEDURE FOR HYDROSTATIC

PRESSURE TEST AT SITE
PREPARED BY
CHECKED BY
APPROVED BY
DOC NO.

ESTABLISHMENT
: FGC/HT-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 2 OF 4
1.0 Scope:
This Specification guides the proper Hydro static pressure testing of GRP
underground and above ground piping system.
2.0 Principle:
2.1 For underground piping system, testing is preferably carried out after
complete backfilling of the pipes except joint. The joints should be kept
without backfilling in order to detect the leak.
2.2 The proposed limits for the hydrostatic test of GRP Pipelines are
generally flanges, unless otherwise indicated in the drawings or instructed
by the Clients.
2.3 The line ends will be closed by using temporary or permanent blind
flanges.
3.0 Equipment Required For Testing:
3.1 One Set of Blind flanges (GRP/Steel), with nuts, bolts, washer and
gaskets.
3.2 One Head (Blind Flange) with 50 mm Flange for Water Filling and
25 mm Adaptor for Pressurizing.
3.2 Pressure Pump.
3.2 Water Pump (if Required).
3.3 Filling Hose and Water tank.
3.4 Tool Box
3.5 Calibrated Pressure Gauge (2 Nos.)
4.0 Testing Procedure:
Prior to preparation for testing, it is to be ensured that,
a) The solid wastes like wooden pieces, raw material waste etc shall be
removed from inside of the pipeline.
b) Test pack is prepared for the section to be tested.
c) Punch list is prepared listing out all the outstanding activities for the
section to be signed by all concerned.
d) Section is released for hydro test and signed by all concerned.
4.1 Line Check up
4.1.1 Pipe shall be back filled up to about 1.0 m from the crown of
the pipe for underground pipe lines.
DOC NO.

ESTABLISHMENT
: FGC/HT-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 3 OF 4
4.1.2 All joints should be exposed and should be dry to carry out
inspection.
4.1.3 The inside of the pipeline should be free from solid wastes.
4.1.4 If the partial back filling is not done, sufficient load should be
provided above and sides of the pipe for restricting the vertical and
lateral movement during pressure test. Ensure the load to be
distributive and not point load.
4.2 Installation of Test Plugs.
4.2.1 Install blind flanges/ End caps.
4.2.2 If end caps are using then laminate the caps to the pipes
properly.
4.2.3 Blind flanges to be tightened with proper torque.
4.3 Filling of Line
4.3.1 Filling has to be made at the lowest point of the line. Air will
be removed from the other pressure head at the highest point. Fresh
Water to be used for testing.
4.3.2 As soon as water comes out from the air release port at the
other side of the pipe line, close them slowly. Ensure that complete
entrapped air is removed through the air release port.
4.3.3 Connect the pressure gauges (2 Nos.) at both ends.
4.3.4 Range of pressure gauge should be within 1.5 to 4 ties of the
testing pressure.
4.4 Pressurizing
4.4.1 The pipeline can now be pressurized by pump capable of
pressurizing the system up to the required test pressure at a pre-set
rate.
4.4.2 The increase in pressure shall not be larger than 1 bar every
10 minutes for diameters larger than 500 mm and 1 bar every 5
minute for lower /equal diameters.
4.4.3 The pressure testing shall not be done when the water
temperature is less than 5 C.
DOC NO.

ESTABLISHMENT
: FGC/HT-001
REVISION : 0
DATE
: 12/01/2010
PAGE
: 4 OF 4
4.4.4 During initial pressurization, the cross sectional area of the

pipe will increase owing to the elastic modulus of the material and
thus there will be a slight increase in volume and drop in pressure.
4.4.5 Increase the pressure gradually up to the working pressure in
stages, allowing time in between, for the pressure to stabilize. The
same shall be maintained for a minimum duration of one hour in
order to allow the complete mechanical & Thermal equilibrium of
pipeline.
4.4.6 Increase the pressure of the pipeline up to the test pressure
which shall be 1.5 times the working pressure.
4.4.7 The test pressure should be held for a period of 2 hours
(minimum) or a period sufficient to enable visual inspection of all
pipe joints. All visible joints should be inspected for the leaks and
the test result should be recorded.
4.4.8 Release of pressure should be also in stages allowing 15 to 20
minutes at each stage for pressure to stabilize.
The pipeline is acceptable if no leaks are found in the joints as well as in
the pipes. If any leak found drain the line and rectify the joint. After
completing the rectification redo the test.
SAFETY PROCEDURE
Doc. No
Revision
Date
Page
: FGC-HSE-01
:0
: 15/05/2010
: 1 of 7
REVISION HISTORY
Revision History
Revision
Date
Nature of Changes
15/05/2010
Initial Preparation & Approval
PREPARED BY
CHECKED BY
APPROVED BY
SAFETY PROCEDURE
1.0
Doc. No
Revision
Date
Page
: FGC-HSE-01
:0
: 15/05/2010
: 2 of 7
PURPOSE
The purpose of this procedure to help the site management team to establish /
implement the HSE standards in compliance with local legislations, good practices and
company standards.
2.0 SCOPE
This procedure details the necessary information and action for Health, Safety &
Environment for our site. The overall aim is to;
1) Manage the risk.
2) Minimize the effect of consequences.
3) Protect the employees and others who may be affected by our Site activities
from the risk to their health and safety.
3.0
DEFINITIONS
1) FGC Forever General Contracting Est.
2) COMPANY- Forever General Contracting Est.
3) HSE-Health Safety & Environment.
4.0
RESPONSIBILITIES
HSE Officer is responsible to provide necessary training to all employees and to
ensure & monitor the effective implementation of this procedure and to take
necessary actions when required. Also, HSE Officer is responsible to maintain &
update the validity of the safety certifications of the equipments.
All
1)
2)
3)
4)
Site Supervisors are responsible for;

Provision of a safe work place.
Provision of work equipments that is safe.
Provision of sufficient emergency arrangements. (Fire, first aid etc.)
Provision sufficient and suitable safety measures including personal protective
equipments.
All employees are fully responsible;

1) To follow this safety procedure.
2) To bring the attention of management reporting dangerous situations
3) A duty of care to themselves and others who may be affected by their acts or
omissions
4) To performing their work in a safe manner. If they are
unsure of the
safe way to proceed, they should ask for assistance from their supervisors.
5.0 REFERENCE
This procedure has been prepared following the guidelines as stipulated in below given
ref. standards / local regulations.
Dubai Code of Construction
CIP Construction Health and Safety Manual
OSHA Workplace Requirement for Safety and Health
CITB Construction Site Safety Course
IOSH Principle of Health and Safety at Work
Local Order 61/1991
OHSAS 18001:1999 Specification
SAFETY PROCEDURE
Doc. No
Revision
Date
Page
: FGC-HSE-01
:0
: 15/05/2010
: 3 of 7
PROCEDURE
6.1 General Safety Precautions
6.1.1. HEALTH, SAFETY AND ENVIRONMENT
The Forever General Contracting Establishment will conduct its operations in such a
manner as to:
Provide a safe working environment;
Ensure the safety and health of Company and employees within all areas of the
Company's operations;
Provide information to employees regarding the hazards and risk involving company's
operation.
Protect the workers from injury or ill health;
Provide and maintain adequate welfare facilities to employees;
Prevent the loss or damage to the property;
Safeguard the natural environment;
Treat safety in the same way as all other primary business objectives.
6.1.2. REPORTING OF EMERGENCIES

Any person involved in or witnessing an emergency at FGC site, should take the
following actions:
Contact the local Control Room, on the emergency telephone number, give the operator
concise information such as:
Your name, location and telephone number.
Location of incident.
Type of incident, e.g. fire, vehicle collision etc.
Incident status, e.g. fire extinguished or not, minor / major etc.
Personnel injuries, and if medical assistance is required.
Any other information which will help safeguard personnel and equipment.
After passing this information, the caller should stand by and await further instructions.
SAFETY PROCEDURE
Doc. No
Revision
Date
Page
: FGC-HSE-01
:0
: 15/05/2010
: 4 of 7
In the event of a fire, attempt to extinguish where possible BUT TAKE NO RISKS.
6.1.3. BASIC SAFETY RULES
Smoking is prohibited in all hazardous and flammable areas especially inside the
chemical storage area and lamination site.
Personnel protective equipment must be worn by all employees as stipulated by the FGC
Supervisor.
All tools and equipment must be inspected and tested for safety before being put to use.
Any crane, hoist or lifting machine that is to be brought into FGC site must have a copy
of its current inspection certificate with it.
All employees working for FGC inside any plant or factory shall be familiar with the
emergency procedures (location of the nearest fire alarm, the escape routes and the
correct extinguishers and their location.)
No guards or protective devices may be removed or misused by employees from any
machine, or other facility.
When using welding equipment, fireproof screens must be used to protect employees
from welding flashes.
All employees, if involved in or witnessing an accident (such as injury, vehicle collision,
fire, property damage, atmospheric pollution etc. or near miss) shall inform the FGC
Supervisor and the Control Room Immediately.
6.1.4 ACCIDENT PREVENTION
If in doubt about the safest way to do a job, seek guidance from your Supervisor.
Be on the look out for hazardous situations.
Report all defects you are not able to rectify yourself. Report them to your Supervisor.
If no action follows, raise it again with your supervisor and ensure that it is discussed at
the next management review meeting.
Report all near misses, accidents and injuries. By reporting these you may well prevent
someone suffering a misfortune.
Make sure the proper protective equipment provided is worn.
SAFETY PROCEDURE
Doc. No
Revision
Date
Page
: FGC-HSE-01
:0
: 15/05/2010
: 5 of 7
6.1.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)

Hand Protection
In our daily work situation there are many occasions when our hands need some
protection from chemicals, sharp objects, dirt, and rough or abrasive surfaces.
Appropriate types of gloves should be used in such work situations.
Foot Protection
Safety foot wear is mandatory when working at FGC sites.
Body Protection
Coveralls provide good protection against certain hazards and dirt. Employees are not
allowed to carry out the work without wearing coveralls. All coveralls shall be of 100%
cotton materials.
Eye Protection
Eyes are liable to damage from resin, catalysts, accelerator, excess lights and heat etc.
Care should be taken while mixing, handling or using these chemicals.
6.1.6 CRANES AND OTHER LIFTING MACHINES
Never attempt to operate a crane, forklift or other types of lifting machines unless you
have written authority to do so.
Walk around your machine before starting it, to check for defects and obstruction.
Report any defects in you machinery to our supervisor.
Make sure that you know the safe working Load of your machine and the weight of any
load you are required to lift. Try the load by lifting it slightly and halting, to see if the
machine can take the load.
Never stand under a load while it is suspended.
6.1.7 DANGEROUS MACHINERY
Power driven grinding and cutting tools are obviously dangerous items of machinery.
6.1.8 HAND AND POWER TOOLS
All electrical power tools to be of approved recognized standard and double insulated.
Never use tools which are in any way defective.
SAFETY PROCEDURE
Doc. No
Revision
Date
Page
: FGC-HSE-01
:0
: 15/05/2010
: 6 of 7
Inspect tools, cables and connections regularly and take defective items out of use and
ensure that all guard is in position.
Make sure that handles are securely fitted to files, screwdrivers, hammers etc.
Keep tools clean and put them away after use.
6.1.9 FIRE PREVENTION
Look out for sparks and hot slag falling from welding, cutting and other hot work.
Report all fire hazards.
Do not place flammable liquid containers near sources of heat.
Obey any no smoking signs or instructions.
If you find a fire, raise the alarm immediately. Only attempt to fight the fire if it is safe
to do so.
Identify the position of fire extinguishers and other fire-fighting equipment.
6.2 Safety Precautions for Chemical used
1) Resins.
2) Additives.
6.2.1 RESIN
It is recommended that eye protection & other protective clothing to be worm when
handling or using resins.
When cleaning up spillage's it is advisable that respiratory protection is also worm.
Contaminated Clothing should be removed immediately and wasted before re-use.
Splashes to the skin should be wiped clean and the affected area to be washed clean
with soap and water.
Splashed in the eyes should be treated immediately by flushing with large amount of
clean water for at least 15 minutes, followed by medical attention.
If resin is accidentally ingested 2 or 3 glasses of water or milk should be given and
medicate assistance obtained.
In case of fire, extinguishers, water spray and water jet can be used.
SAFETY PROCEDURE
Doc. No
Revision
Date
Page
: FGC-HSE-01
:0
: 15/05/2010
: 7 of 7
6.2.2 ADDITIVES
Peroxides are flammable, keep away from sources of ignition and heat.
Store peroxides in a cool dark place - well separated from accelerators and other
flammable material.
Observe exact storage temperature indicated on product label.
DANGER OF EXPLOSION: Never mix. Peroxides and accelerators together, add each
component separately to the resin.
Store peroxides in original containers contact with rust, ash, dirt, accelerators and many
chemicals can cause violent decomposition
Even in diluted form peroxides have a corrosive effect on the skin and eyes.
wear gloves and protective goggles when handling peroxides.
Always
In case of eye contact with the Additives, rinse immediately with large quantity of water
for at least 10 - 15 minutes, contact the doctor immediately.
In case of accidental swallowing of additives administer water in small sips and charcoal
tablets in addition, call a doctor immediately.
In case of contact with skin or body, Remove socked clothed immediately. Wash skin
with plenty of water & cover skin with sterilized bandages.
In case of small fires, suitable extinguishers are water spray & foam.
In case of large fires, fight fire from safe distance 10 - 15 mts, call a fire brigade
immediately.
Acetone should never be used as diluents for methyl ethyl ketone peroxide, which reacts
with acetone forming acetone peroxide crystals which are extremely shock sensitive.
Use only inert diluents.
7.0
RECORDS
1)
2)
3)
4)
5)
Safety Induction Training Record

Tool Box Talk Record
Crane Inspection Report
Generator Inspection Report
Fire extinguisher Inspection Record

~
Project:
Inlet Air Chilling for Gas Turbines at "L" Station, Ph.1 Jebel Ali - CE/OO81/2009
PROJECT INSPECTION & TEST PLAN
GRP PIPES - PN 10 & PN 16
DOC' NUMBER
ITEM I COMPONENT
PROJECT
EMPLOYER NAME
CONTRACTOR
SUBCONTRACTOR
PREPARED BY
0081/2009-ITP-001
REVISION
0
Sea Water Line & Pre Insulated Pipes - GRP PIPES Class - PN 10 & PN 16 SHOPISITE
SITE
Inlet Air Chilling for Gas Turbines at "L" Station, Ph.1 Jebel Ali
DUBAI ELECTRICITY AND WATER AUTHORITY
MIs. Apina Middle East
APPROVED BY
ZA
LEGEND OF ACTIVITY ABBREVIATIONS
H HOLD (MANDATORY HOLD POINT UNTIL INSPECTION COMPLETE)

R REVIEW (RECORD I REPORT REVIEW)
S SURVEILLANCE INSPECTION (RANDOM CHECK)
W WITNESS INSPECTION POINT (PROCEED IF INSPECTION AUTHORITY NOT AVAILABLE)
CLIENT REVIEW APPROVALS
NOTES
1. ALL INTERNAL CONTROL

2. CONSTRUCTION
DOCUMENTS
MATERIALS
SHALL BE THE LATEST REVISION.
MUST BE APPROVED
3. WHERE AN ACTIVITY IS NOT APPLICABLE
PRIOR TO START ANY WORK.
THEN "N/A" SHALL BE INSERTED AGAINST THE APPROPRIATE
OPERATION.
OF
DATE 19/12/2010
Inlet Air Chilling for Gas Turbines at "L" Station Phase I, Jebel Ali
PROJECT NO:CE/0081/2009
DOC : CE/0081/2009
SITE INSPECTION AND TEST PLAN

REFERENCE
DOCUMENTS
ACCEPTANCE CRITERIA
REV : 0
DOCUMENTATION QUALITY
REPORT REQUIRED
FGC
APINA
DEWA
1.0
RAW MATERIAL INSPECTION
1.1
CHECKING OF RESIN AND ADITIVES
RAW MATERIAL SUPPLIER

DATA SHEET
DATE OF EXPIRE/ REACTIVITY

TEST
N/A
1.2
CHECKING OF GLASS FIBERS ASPECT
RAW MATERIAL SUPPLIER

DATA SHEET
N/A
N/A
N/A
,2.0 GRP COMPONENT INSPECTION(PIPES,FITTINGS AND SPOOLS)
2.1
DIMENTIONAL CONTROL
2.2
CHECK FOR COMPONENTS DAMAGES BEFORE INSTALLATION
3.0
TRACEABILITY
3.1
FGC GRP Piping Component

FGC GRP Piping Component
Drawing FGC-DD-002+Isometric
Drawing FGC-DD-002
Drawings)
Method statement for the
installation of GRP Under
ground pipes & Fittings MS/UG-Sp-001, Rev .0

N/A
COMPONENTS
CERTIFICATE OF
CONFORMITY FROM
SUPPLIER
RAW MATERIAL DATA SHEET
N/A
3.2
RAW MATERIAL
CERTIFICATE OF
CONFORMITY FROM
SUPPLIER
RAW MATERIAL DATA SHEET
N/A
4.0
GRP LAMINATION
4.1
CHECKING HANDLING OF COMPONENTS


N/A
4.2
PREPERATION ASSEMBLING,GRINDING AND

LAMINATION(FIELD LAMINATION)
LAMINATION INSPECTION
REPORT(0081/09/LR-01 &
0081/09/BLR-02)
H - HOLD POINT
I - INFORMATION
SPECIFICATION FOR BUTT & SPECIFICATION FOR BUTT &

STRAP JOINTS FOR GRP STRAP JOINTS FOR GRP PIPES
AND FITTINGS and GRP Piping
PIPES AND FITTINGS and
Component Drawing FGC-DDGRP Piping Component
002
Drawing FGC-DD-002
R - REVIEW
S - MONITORING BY RANDOM INSPECTION
W - WITNESS POINT
Inlet Air Chilling for Gas Turbines at "L" Station Phase I, Jebel Ali
PROJECT NO:CE/0081/2009
DOC : CE/0081/2009
SITE INSPECTION AND TEST PLAN

REFERENCE
DOCUMENTS
4.3
WORKSHOP AND FIELD LAMINATION JOINT VISUAL

INSPECTION AND DIMENTIONAL CONTROL
4.4
BARCOL HARDNESS TEST OF LAMINATION
5.0
GRP UNDER GROUND INSTALLATION
5.1
ACCEPTANCE CRITERIA
SPECIFICATION FOR BUTT & SPECIFICATION FOR BUTT &

STRAP JOINTS FOR GRP STRAP JOINTS FOR GRP PIPES
PIPES AND FITTINGS and
AND FITTINGS and GRP Piping
GRP Piping Component
Component Drawing FGC-DDDrawing FGC-DD-002
002
REV : 0
DOCUMENTATION QUALITY
REPORT REQUIRED
FGC
APINA
DEWA
REPORT(0081/09/LR-01 &
0081/09/BLR-02)
ASTM D 2583
BARCOL TEST VALUE

GREATER OR EQUL To 36
REPORT(0081/09/LR-01 &
0081/09/BLR-02)
CHECKING OF BEDDING


CIVIL COTRACTOR SURVEY

REPORT(HANDING OVER
FOR BENIFICIAL
OCCUPATION)
5.2
BACK FILLING AND COMPACTION


HANDING OVER FOR

BENIFICIAL OCCUPATION
REPORT(0081/09-IR-01)
5.3
HYDRO TEST
Procedure for hydrostatic

pressure test at site (FGC/HT001)
No leakge or Pressure Drop
Hydro static test Report
H - HOLD POINT
I - INFORMATION
R - REVIEW
S - MONITORING BY RANDOM INSPECTION
W - WITNESS POINT

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FOREVER GENERAL CONTRACTING EST.

TECHNICAL SUBMITTAL FOR THE INLET AIR

M/s. APINA, SPAIN

FOREVER GENERAL CONTRACTING EST.

PROCEDURE FOR JACKET PIPE LAMINATION

GRP PIPING COMPONENTS DRAWING (PN 10)

PRE INSULATED PIPE DRAWING PN 16

SPECIFICATION FOR RAW MATERIAL STORAGE

GRP/GRV/GRE PIPE AND LAMINATION REPAIRING PROCEDURE

PROCEDURE FOR HYDROSTATIC PRESSURE TEST AT SITE

PROJECT INSPECTION TEST PLAN (PN 10 & PN 16)

FOREVER GENERAL CONTRACTING EST.

M/s. APINA, SPAIN

Document no. MS/UG-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

Document no. MS/UG-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

2.0 INSPECTION OF THE PIPE

Internal Control (Look for White spots de-lamination)

External Visual Control (Look for damage due to shocks)

3.0 UNLOADING & HANDLING OF PIPES

Document no. MS/UG-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

FOREVER GENERAL CONTRACTING EST.

Fig. 2 Trench Typical section for GRP Pipes

7.0 BACKFILLING MATERIAL

FOREVER GENERAL CONTRACTING EST.

Fig. 3 - Type of Backfill Material for GRP Pipes

8.0 RECCOMENDATION FOR BEDDING AND COMPACTION

hand tampers for tamping under the haunches of the pipe;

FOREVER GENERAL CONTRACTING EST.

fig.4 : Proper Compaction under haunches

9.0 LAMINATION IN PREFABRICATION OR AT SITE

Document no. MS/UG-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

M/s. APINA, SPAIN

Document no. MS/Lam-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

Document no. MS/Lam-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

Document no. MS/Lam-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

The two pipe ends to be connected must be handled in sequence as follows:

FOREVER GENERAL CONTRACTING EST.

800mm or 8 mm for larger diameters.

Liner Restoration From Outside.

When it is not possible to enter the pipe:

FOREVER GENERAL CONTRACTING EST.

eliminate air bubbles and to guarantee a correct impregnation.

Liner Restoration From Inside

3.0 JOINT LAMINATION

a) Apply a first layer of resin, on the ground surface.

Document no. MS/Lam-Sp-001, Rev .0

FOREVER GENERAL CONTRACTING EST.

3.1 EXECUTION WITH EXTERNAL LINER RESTORATION

The following materials are necessary:

Catalyst, accelerators and different additives.

C glass stripes, mat and woven roving.

Acetone / Similar solvent.

5.0 PREPARATION OF RESINS

Pour the necessary quantity of resin or putty into a container.

Add the necessary quantity of accelerator (unless it is already accelerated)

Mix thoroughly the accelerator with resin.

Add required quantity of catalyst.