Professional Documents
Culture Documents
Transformer Catalog
Transformer Catalog
LQ(Horizontal type)
20EG(Vertical type)
24EG(Vertical type)
26EG(Vertical type)
28EG(Vertical type)
34EG(Vertical type)
EG(Horizontal type)
Issue date:
September 2008
(1/16)
Development Concept
Our newly developed transformers and chokes feature a new core shape using a new core material that is designed for different core
usages based on the advantages of each materials characteristics. Our lineup of transformers (small, thin, or inexpensive) allows us to
provide the best transformer for your needs. We can also provide different transformer shapes not shown in the catalog, so feel free to
contact us.
CONCEPT (OPTIMAL TRANSFORMER AND CHOKE SHAPES)
Usage
Features
Core shape
Existing
core
name
Improvements
for minimizing size
New shapes
EE
AV electronics
Inverter electronics
Multiple-output type
transformers
Wide opening
EER
EED
EPC
Office machines
Flat panel TVs
Low profile
transformers
Low profile
Material PC47
EGG
LQ
EEM
EFD
Conformity to RoHS Directive: This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, mercury, hexavalent chromium, and specific
bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications.
(2/16)
New
core1
Existing
core
Bobbin
type2
Maximum external
size
D W H
(mm)max.
Maximum
output
power3
(W)max.
Bobbin terminal
Lead
Pin pitch
space F
(mm)
(mm)
I
II
III
15
40
15
Number
of pins
EGG2017
EE22
SRW2420EG
EGG2420
EER28/22
SRW2425EG
EGG2425
EER28
SRW2430EG
EGG2430
EER28L
SRW2625EG
EGG2625
EER32
SRW2630EG
SRW2826EG
EGG2630
EGG2826
EER35
SRW2833EG
EGG2833
SRW3435EG
EGG3435
EER38
II
III
II
III
II
III
II
II
II
II
III
IH
IIH
IH
IH
I
I
I
37.1
30
40
69.4
45
40
69.4
60
40
69.4
75
40
80.2
80
90
40
40
80.2
90.1
100
40
90.1
120
40
146
60
40
69.4
80
100
40
40
45
60
45
60
60
40
P:4.0
S:5.0
4.0
4.0
P:4.0
S:5.0
5.0
4.0
P:4.0
S:5.0
5.0
4.0
P:5.0
S:5.0
5.0
P:5.0
S:5.0
5.0
P:5.0
S:5.0
5.0
P:5.0
S:5.0
5.0
4.0
P:5.0
S:5.0
15
12
12
16
18.5/23.5 15
20.0
20.0
16
14
18.5/23.5 15
17.5
20.0
12
16
18.5/23.5 15
17.5
20.0
12
16
22.5/27.5 17
22.5
12
22.5/27.5 17
22.5
12
22.5/27.5 17
22.5
12
22.5/27.5 17
22.5
22.5
12
18
25/30
20
EGG2430
EER28L
SRW2630EG
EGG2630
EER32
SRW2833EG
EGG2833
EER35
For single output (Horizontal type)
SRW24LQ
LQ24
EER28
SRW24LQL
LQL24
EER28L
SRW28LQD
LQD28
EER28
30.0
12
80.2
90.1
5.0
4.0
5.0
5.0
32.5
35.0
12
12
63.6
63.6
65.7
4.0
4.0
5.0
22.5
25.5
30.0
12
12
12
(3/16)
APPLICATIONS
Switching power supplies for office machines
Multiple use AC to DC adapters and power supplies for chargers
Width
Height
10
11
12
3.5min.
Depth
Dimensions in mm
Pin
12
12-1.1
Pin pitch
S
7
Dimensions in mm
TOP VIEW
SPECIFICATIONS
New
transformer
Bobbin
type
SRW24LQ
SRW24LQL
SRW28LQD
I
I
I
Maximum
external size
D W H
(mm)max.
28.0 27.5 22.0
31.0 27.5 22.0
30.5 39.5 22.0
Maximum
output power
(W)max.
Switching
frequency
fsw(kHz)
Cross-sectional
center leg area
Acp (mm2)
42
45
45
40
40
40
63.6
63.6
65.7
Bobbin terminal(mm)
Number of pins
Pin pitch
Lead
space F
Pin
1st
side
2nd
side
4.0
4.0
5.0
22.5
25.5
30.0
0.6
0.6
0.6
6
6
6
6
6
6
(4/16)
APPLICATIONS
Refrigerators, IH-heaters, and air conditioners
Multiple output power supplies
SHAPES AND DIMENSIONS
EXAMPLE: SRW2017EG TYPE(BOBBIN TYPE: I)
Width
Depth
10
11
12
4.0min.
Height
Dimensions in mm
Pin
6
12-1.3
12
TOP VIEW
Dimensions in mm
SPECIFICATIONS
New
transformer
Bobbin
type
SRW2017EG
I
II
III
Maximum
external size
D W H
(mm)max.
24.0 20.0 20.0
24.0 20.0 23.5
32.0 20.0 23.5
Maximum
output power
(W)max.
Switching
frequency
fsw(kHz)
Cross-sectional
center leg area
Acp (mm2)
15
40
37.1
Bobbin terminal(mm)
Number of pins
Pin pitch
Lead
space F
Pin
1st
side
2nd
side
4.0
15
0.8
6
6
8
6
6
8
(5/16)
APPLICATIONS
DVDs, DVD-Rs, STBs, and air conditioners
Multiple output power supplies
SHAPES AND DIMENSIONS
EXAMPLE: SRW24{{EG TYPE(BOBBIN TYPE: I)
Depth
8
10
Width
Height
11
12
13
15
14
4.0min.
Dimensions in mm
Pin
Pin pitch
P
15
F1
12,14,15,16-1.3
2.5
Pin pitch
S
F2
Dimensions in mm
TOP VIEW
SPECIFICATIONS
New
transformer
SRW2420EG
SRW2425EG
SRW2430EG
Bobbin
type
Maximum
external size
D W H
(mm)max.
II
III
II
III
II
III
Maximum
output power
(W)max.
Switching
frequency
fsw(kHz)
Cross-sectional
center leg area
Acp (mm2)
30
40
69.4
45
40
69.4
60
40
69.4
Bobbin terminal(mm)
Lead space F
Pin pitch
F1
F2
P:4.0
S:5.0
4.0
4.0
P:4.0
S:5.0
5.0
4.0
P:4.0
S:5.0
5.0
4.0
18.5
23.5
20.0
20.0
18.5
23.5
17.5
20.0
18.5
17.5
20.0
23.5
Number of pins
Pin
1st
side
2nd
side
0.8
0.8
0.8
7
6
9
8
0.8
0.8
0.8
6
7
6
9
0.8
0.8
0.8
6
7
6
9
(6/16)
APPLICATIONS
DVDs, DVD-Rs, STBs, and air conditioners
Multiple output power supplies
SHAPES AND DIMENSIONS
EXAMPLE: SRW26{{EG TYPE(BOBBIN TYPE: I)
Width
Depth
11
13
15
17
4.0min.
Height
8
10
12
14
16
Dimensions in mm
Pin
6
12-1.5 or
17-1.3
17
F1
Pin pitch
S
2.5
Pin pitch
P
2.5
F2
Dimensions in mm
TOP VIEW
SPECIFICATIONS
New
transformer
SRW2625EG
SRW2630EG
Bobbin
type
Maximum
external size
D W H
(mm)max.
II
II
Maximum
output power
(W)max.
Switching
frequency
fsw(kHz)
Cross-sectional
center leg area
Acp (mm2)
75
40
80.2
80
40
80.2
Bobbin terminal(mm)
Lead space F
Pin pitch
F1
F2
P:5.0
S:5.0
5.0
P:5.0
S:5.0
5.0
22.5
27.5
22.5
22.5
22.5
27.5
Number of pins
Pin
1st
side
2nd
side
0.8
11
1.0
0.8
11
1.0
(7/16)
APPLICATIONS
DVD-Rs, STBs, and LCDs
Multiple output power supplies
SHAPES AND DIMENSIONS
EXAMPLE: SRW28{{EG TYPE(BOBBIN TYPE: I)
Width
Depth
11
13
15
17
4.0min.
Height
8
10
12
14
16
Dimensions in mm
Pin
6
12-1.5 or
17,18-1.3
17
F1
Pin pitch
S
2.5
Pin pitch
P
2.5
F2
Dimensions in mm
TOP VIEW
SPECIFICATIONS
New
transformer
SRW2826EG
SRW2833EG
Bobbin
type
Maximum
external size
D W H
(mm)max.
II
II
III
Maximum
output power
(W)max.
Switching
frequency
fsw(kHz)
Cross-sectional
center leg area
Acp (mm2)
90
40
90.1
100
40
90.1
Bobbin terminal(mm)
Lead space F
Pin pitch
F1
F2
P:5.0
S:5.0
5.0
P:5.0
S:5.0
5.0
4.0
22.5
27.5
22.5
22.5
22.5
22.5
27.5
Number of pins
Pin
1st
side
2nd
side
0.8
11
1.0
0.8
11
1.0
0.8
6
8
6
10
(8/16)
APPLICATIONS
DVD-Rs, STBs, and LCDs
Multiple output power supplies
SHAPES AND DIMENSIONS
EXAMPLE: SRW34{{EG TYPE(BOBBIN TYPE: I)
Width
Depth
10
12
4
3
14
2
1
18
16
11
13
15
17
19
20
4.0min.
Height
Dimensions in mm
Pin
Pin pitch
P
F1
20-1.5
Pin pitch
S
2.5
20
F2
Dimensions in mm
TOP VIEW
SPECIFICATIONS
New
transformer
Bobbin
type
Maximum
external size
D W H
(mm)max.
Maximum
output power
(W)max.
Switching
frequency
fsw(kHz)
Cross-sectional
center leg area
Acp (mm2)
Bobbin terminal(mm)
Lead space F
Pin pitch
F1
F2
SRW3435EG
120
40
146
P: 5.0
S: 5.0
25
30
Number of pins
Pin
1.0
1st
side
2nd
side
13
(9/16)
APPLICATIONS
DVD-Rs, STBs, and LCDs
Multiple output power supplies
SHAPES AND DIMENSIONS
EXAMPLE: SRW{{{{EG-H TYPE(BOBBIN TYPE: IH)
Depth
10
11
12
4.0min.
Height
Dimensions in mm
Pin
12-1.3 or
12-1.5
12
Pin pitch
S
7
Dimensions in mm
TOP VIEW
SPECIFICATIONS
New
transformer
SRW2430EG
SRW2630EG
SRW2833EG
Bobbin
type
IH
IIH
IH
IH
Maximum
external size
D W H
(mm)max.
38.0 31.0 29.5
31.0 38.0 25.0
40.5 32.0 33.0
43.0 33.0 33.5
Maximum
output power
(W)max.
Switching
frequency
fsw(kHz)
Cross-sectional
center leg area
Acp (mm2)
60
40
69.4
80
100
40
40
80.2
90.1
Bobbin terminal(mm)
Pin pitch
5.0
4.0
5.0
5.0
Number of pins
1st
side
2nd
side
30.0
0.8
32.5
35.0
1.0
1.0
6
6
6
6
(10/16)
125
315
400
315
400
315
325
160
350
375
400
200
500
450
425
500
450
475
250
125
140
160
180
200
224
250
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
500
525
550
315
280
315
400
3
3
3
3
3
3
3
3
3
3
3
(11/16)
Specifications
SPECIFICATIONS
Operating
Storage
Operating
Humidity ranges
Storage
Temperature
ranges
10 to +60C
25 to +85C
30 to 95(%)RH[without dewing]
30 to 95(%)RH[without dewing]
GENERAL CHARACTERISTICS
Standard test
conditions
Ambient temperature
+5 to +35C
range
Relative humidity range 45 to 85(%)RH[without dewing]
Item
Inductance
DC resistance
Insulation resistance
Terminal strength
Temperature rise
Solderability
Standard
Test methods
Individual specification
Use LCR meter (f=1kHz), YHP4261 or equivalent.
(tolerance10%)
Less than 0.05: +30% max.
Use Milliohm-meter VP2941 or equivalent.
0.05 to 0.1: +20% max.
0.1 to 0.5: +15% max.
0.5 or more: +10% max.
Specified value 1 to 20%, individual speci- Use turn ratio tester TRD-0.9 (f=1 to 100kHz) or equivalent.
fication
No abnormality between the primary and Apply separately specified AC voltage (50Hz) for 1min.
secondary windings, between the primary
winding and the core, and so on.
10M min.
Measure by applying DC.500V.
Use insulation resistance meter SM-5E or equivalent.
9.8N min.
Apply 9.8N load in the direction of terminal axis for 305s. Any terminal must not be
pulled out or chatter.
Measure the core surface by thermocouple method, and the windings by resistance
Standard design value
45C max. (thermocouple method)
method or thermocouple method.
55C max. (resistance method)
Solder covers more than 90%.
Dip in solder with the temperature of 2452C for 30.5s.
Standards
Test methods
Conform to JIS-C 5025. Sweep 1.5mm amplitude and 10-to-50-to-10Hz in 1min in X,
Y, and Z directions for 2h respectively.
Standard of inductance, insulation resis- Measure in normal temperature after leaving in 1002C for 96h.
tance, withstand voltage must be satis- Measure in normal temperature after leaving in 402C for 96h.
fied.
Measure in normal temperature after leaving in 602C and 90 to 95(%)RH for 96h.
One cycle is 25C for 30min, normal temperature for 30min, and 85C for 30min;
measure after 10 cycles of the test have been performed.
(12/16)
(3)In this case, there is possibility that a breakdown may occur due
to surpassing the rated current of the switch it is necessary to
have over current protection circuit or modify transformer design.
Dealing with safety regulation
Designs are made in consideration of materials, structures an so
on that the designed transformers are comply with designated
safety regulations.
(1)Regarding the core
Dentori, UL/CSA: Designed with reinforced insulation. (Depending
upon the shape, Basic insulation may be applied)
IEC65, IEC950: To be handled in the same manner as Basic
Insulation.
(2)Distance between Transformer and other parts
Please keep the distance between the transformer and other
parts in according with applicable safety standards.
Damp proofing treatment
In order to protect the transformer against humidity as well as
securing of the core and bobbin, varnish impregnation is used as
standard design.
Circuit topologies of switching power supply
The term topology refers to the arrangement of the power components within the switching power supply design. There are several
different kind of circuit topologies as following;
Forward mode
Buck converter
Forward converter
Push-Pull converter
Half and Full-Bridge converter
Flyback mode
Boost converter
Buck-boost converter
Flyback converter
E
T.
L
a)- Normal
(13/16)
Output voltage(V)
1000
ON-OFF type
100
ON-ON type
(Multi-transistor type)
10
10
100
1000
Output power(W)
ON-OFF type: For high voltage/small current
ON-ON type: For low voltage/large current
Lp becomes W=
Lp
1
LP IP2[J]
2
P=
E T 2
1 E2 T2
1
L P
f=
f
LP
LP
2
2
results.
E2 T2
f results.
From this, the formula LP=
2 P
Where,
E: Input voltage
T: On time
F: Switching frequency
In actual designs this value is to be slightly lowered in consideration of the transformers efficiency.
How to decide number of turns of primary winding
(1)Flyback converter
NP=
Emin. Tmax.
B A
Where,
Emin: Lower limit value of input voltage [Vdc]
A: Core cross section area [m2]
D: Duty ratio
Tmax.: The maximum ON time for switching transistor [sec.]
: Operating flux density [T]
Precautions must be taken as the upper limit value of B
changes according to core materials, operating temperatures,
frequencies, etc.
(2)Forward converter
The calculation formula of primary winding Np is same as in
case (1). However, in accordance with separate excitation, the
ON time (Tmax.) should be lower than 45% of switching period.
Further, it is necessary to consider the residual magnetic flux
density of the core, B should be slightly lower than that with the
frlyback converter.
[J]
1
=
LP IP2 f[W]
[S] 2
Where,
Lp: Inductance of primary winding
Ip: Peak value of primary current
f: Switching frequency
(14/16)
+Vo
Where,
Vf: Voltage drop of the rectifier diode
(2) Forward converter
Output filter inductor must be used at secondary side in the forward converter, the voltage drop of the inductor also need to be
considered, resulting,
(Vo+VF+VL) 1/D
Emin.
D1
Tr
Collector current (I C)
Where,
VL: Voltage drop of the Output filter inductor
R2
Voltage(VCE)
NS=NP
D2
Vo+VF 1D
Emin.
D
NS=NP
R1
C1
R1
D2
D3
T1
+V o
Tr1
D1
Collector current (I C)
Voltage(VCE)
(15/16)
In order for designing the transformer, the following conditions are necessary.
It is greatly appreciated customer give us those conditions by filling
out required information with the appended Transformer specifications / inquiry form.
(1)Circuit topology
Flyback type, forward type, push-pull, half-bridge, etc
(2)Input voltage range
The lower limit of rectified voltage is important, in particular.
(3) Operating frequency
It is especially necessary to determine the lower limit frequency
for the maximum load condition in Flyback converter.
(4) Maximum duty ratio
It is necessary to specify maximum ON time when input voltage
is lower limit, approximately 45% should be the maximum for
external excitation system.
(5)Maximum temperature rise
This is the allowable temperature rise in the transformer, should be
equal to the value that ambient temperature has been taken from
the temperature index of the materials which is 120C(105C in UL
system).
(6)Required safety regulations
Structures and materials are chosen to comply with required
safety regulations.
(7)Output voltage/current
Required for determination of the winding ratios and wire gage.
(8)Instructions concerning circuit designs and pin configuration of
transformer
Type of the secondary rectifier diode is important in particular
because of voltage drop between First recovery and Schottky barrier type is different, it will affect to design of number of turns of
transformer.
(16/16)
Issued on
Company name
Address
2.
E-mail:
TEL:
FAX:
3.
Circuit system
Prototype No:
4.
Input specifications
(V) to
(V)
Operating range:
(V) to
(V)
(V) to
(V)
Operating range:
(V) to
(V)
Output Current(A)
5.
Output specifications
Example
Power application
Motor
Output voltage(V)
(Accuracy)
50V
(5V)
Minimum
0.8
Maximum time
1A,10sec.
Output1
Output2
Output3
Output4
Output5
Output6
Output7
VCC
2A, 3sec.
Peak time
Secondary
Primary/Secondary
Feedback
No
Rectifier diode
FRD
VF(V)
0.1
Rectifier diode F.R.D: First Recovery Diode, S.B.D: Schottky Barrier Diode
Request for connection method
Yes
No
Clock frequency (
7.
D max.
(%),
8.
CIN
(F)
Flexible /
Fixed)
fsw
Impossible
Possible
(kHz)
6.
to
(s)
T max.
(If not specified, design will be performed using a value of ( )Fx4, which is times greater than the output power for 100V and worldwide transformers, and an output power of ( )F for 200V transformers.)
9.
(C)
to
(C
Typ.
Max.)
Ambient temperature
xW
Yes
Insulation type
Basic insulation
Pollution degree
Set purchase
xH
IEC
mm max.
CSA
Others
No (Please bear in mind that the application fee may be borne by the customer.)
Reinforced insulation
3
UL
Double insulation
Other (
(If not specified, design will be performed with a pollution degree of 2.)
12. Safety distance (Please enter the distance prescribed by the company.)
mm or greater
Primary - secondary:
mm or greater
Primary - core:
mm or greater
Primary - primary:
mm or greater
Secondary - secondary:
mm or greater
Secondary - core:
13. Withstand voltage (Please enter the voltage prescribed by the company.)
Primary - secondary:
AC
(V)
(min)
(mA)
Primary - core:
AC
(V)
(min)
(mA)
Primary - primary:
AC
(V)
(min)
(mA)
Secondary - core: AC
(V)
(min)
(mA)
Secondary - secondary: AC
(V)
(min)
(mA)
14. Please Enter the Power Devices to be Used. (Shindengen (MR), Rohm, Sanken (STR), Matsushita (IPD), PI, NSC, etc.)
In addition, if there are recommended transformer specifications, etc., presented by the device manufacturer, please attach these separately.
Manufacturer name:
Product No.:
Prototyping time:
ES1
ES2
pcs. /M
MP1
pcs.
17. If there are any other requests (priorities in the company, size or price, etc.) or alterable items, please provide a description.