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BLOWOUT PREVENTER CONTROLS

KOOMEY INC.

SIZING CONVENTIONAL BOP CONTROL SYSTEMS

-i
I

MINIMUM RECOMMENDATION. The KooMEY INc.

approach to correct sizing of Accumulator Units is
to provide ample accumulator capacity (fluid stored
under pressure) to immediately controlthe preventers during an emergency. The pumps are designed
to charge these accumulators within a reasonable
time period, and to maintain this charge, as pressure is used to control the preventers. The following steps for sizing the BOp Control System and
selecting the appropriate model numbers have
been prepared to assist you in correcfly selecting a
safe and reliable BOP Control System.
SIZING ACCUMULATOR VOLUME The total accumulator volume for a 3000 psi BOP Control System should
be sized to fully dose the annular and all iLam preventers with the pumps out of service while maintaining a
minimum of 1200 psi operating pressure (200 psi above
precharge). An addition al SOVa safety facror is required
to compensate for any fluid loss in the Control System
or Prevenlers.
Step 1: Determine the total gallons to close the preventers. Refer to the quick reference tables on pages 12 thru 14.

Step 3: Determine the number of accumulators required by dividing rhe roral accumulator volume (nitand fluid) by the nominal accumularor capacity.
Iogen
The nominal accumulatrtr capacity is the accumulator
size in gallons, less I gallon to allow for bladder/float
displacemenr.
EXAMPLES

USING 11 GALLON ACCUMULATORS

Total A6umulator Volume

Nominal Accumulator Capacity

Annular

10,000 psi
10,000 psi

The total system accumulator capacity should meet or

exceed the following requirements:
Total Gallons to Close
50'/" SaIety Factor

35.84
-t7.92

Total Gallons oI Usable

Fluid Required (VR)

SIZING AIR AND ELECTRIC PUMPS Each pump

source for a 3000 psi Conventional BOp Control System should be capable of charging the entire system

accumulator capacin.from 0 to 8000 psi in fifteen minutes or less. The Control System should include two
independentlv porvered pump sources.
Step 4: Determine the required pump GpM by multiplying the total accumularor volume (obtained in
Step 2) by .67 (rhe acrual fluid capacity) and divide by
l5 minutes:

P2V2):

complstetycharged
complstelycharged
(3000 psi)
psi)
Minimumoperatrng
operatins
% = Minimum
prossure ol
accumutator (1200 psi)
accumutator(12oopsi)

Vl
I

] ]] II t\-4

ir, II ^ IllI
V" ]J I _
V,
I1"2

(nitrogen and ftuid)

flu,O

P"

P2

Ouick calculation

Step 5: Select the pump model numbers each with a

pump ourpur grearer than the total GpM required
1bo":: Refer to the quick reference table on page 20.

A,rl Pumps (page 39) and Etectric pumps (page a2)

fee
for additional specifications.

re

lV":V,

V,

It

uA7326-M

Air Pump Assy.

UEI15HM46O

7.2 *

Electric Triplex

6.4

ll
fl

,d

Koomey lnc. does not recommend air pump ratios less than 50:1 . Rig air
pressure may drop as low as 60 psi under normal operating conditions
which would not allow lower ratio pumps to attain the requiEd 3000 psi
output.

I
/
I\-r4
I ^ l1200psi
I

f
fi

'

tactor

vF

v,-votumeofnitrogenar
minrmum pre$ure
mrnrmum
pre$ure
!
v3=Totalaccumutatorvotumeol
required including safety

3000psi

V. = Volume ot nitrogen al
milimum pressure
V, - Volumeof nitrogen at

.;

Minutes

4.9

Air Pump ourpur is based on 125 psi air input

to the air moror and rhe ourpur ar 2000 psi IZOOO pri i.
the average rare berrveen the 1000 psi prechargeand
the 3000 psi operating pressure).

I Tl
TI

liXlll',"?1,,,,000",,

P3:Nitrogenprecharsed
Nitrogenprecharge6
pressur6(10oopsi)

,,

Gallons

Gallons

*NOTE:

presrre ot
Maximumpre$ure"
Marimum

= Total usable

callons

EXAMPLE

accumulator when

VH

110
.67
73.7
+ 15

53.76

Step 2; Calculate rhe toral accumulator volume (nitro_

gen and fluid) required (derived from Boyle,s Law,
-

Modet Number MBliGltST Accumutator Unit

TOTAL GPM REQUIHED (EACH PUMP)

P,

l1O Gallons

Total Actual Fluid Capacity

Divide by '15 Minules

5,000 psi

Pipe Ram
Bltnd Ram

l
{
11

Total Accumulalor Volume

Total Accumulator Volume (Step 2)

Actual Fluid Capacity Factor

P1V1

'10.75 or

EXAMPLE

EXAMPLE
I

;,1

+10.0

-.1 =10)

Number oI Eleven Gallon Amumulators

lL

:]

107.52
('11

000psi

$.76

looo

looo

1200

30OO

muttipty ga[ons to close ail prcyenters by

:1o752or11ogallons

3.

35.84 x 3 = 107.52

Koomey lnc. also does not recommend air operated pumps with 10 inch
or larger air motors. Each of these motors require 300 SC'FM or more air
supply to maintain the 3000 psi operating pressure. The combined air
demand of two orthree of these pumps wouid often exceed the available
air supply of many floating drilling rigs.

,!

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5330

MAINTENANCE
KOOMEY INC.

MAI NTENANCE INSTRUCTIONS

ACCUMULATOR UNIT
A regularly scheduled maintenance
program must be developed to suf_
ficiently mainrain the BOp Control
System Accumulator unit and
panels. The operator must develop
an appropriate maintenance program based on his operating, testing
and drilling programs.
All maintenance and repairs conducted around high pressure and

electrical equipment rnust be clone

carefully to ensure the saf-ety of all
personnel. Whcn repairing or re_
placing components, all pressure

and electrical supply should be

removed from the system. When
working with electrically powered
tools, ensure that they are grounded
and that the handles are insulated.
The followins maintenance in_

structions should be used

as a

in developing a comprelrr
maintenance program. Thi:
a maint
log to document all mainte
activities. All maintenance s
be conducred by qualified
nance personnel who are I
with the normal operationaj
acteristics of the equipment.
gram should include

SEE PAGE 45 FOR

INFORMATION ON THE
NEWTR REGULATOR

md

iln

rh

TYPICAL CONVENTIONAL ACCUMULATOR UNIT WTH AJR

AND ELECTRIC PUMP ASSEMBI-IES AND
A HYDRAULIC CONTROL MANIFOLD.

Item numbers refer to text on the following page.

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