VPD Cng Ty SWORD Singapore Ti Vit Nam

Ti sao phi hiu chnh?

Hotline: Mr Duy- 09123 213 91

Ti sao phi hiu chnh?

1. Ti sao phi hiu chnh cc thit b qu trnh (PI :
process instruments)?
2. Cc chi ph v ri ro ca vic khng hiu chnh l g?
3. Ti sao hiu chnh li quan trng?
4. Khi no cn hiu chnh?
5. Ti sao hi
hiu ch
chnh? Kh
Khch h
hng c
ca ch
chng t
ti
ni g?

Hotline: Mr Duy- 09123 213 91

1. Ti sao phi hiu chnh cc thit b PI (process

instruments)?

Hotline: Mr Duy- 09123 213 91

Cc ng dng ca hiu chnh trong cng nghip

Khi cc thit b PI s dng lu v tri qua nhiu tc
ng ca vic thay i nhit , hiu sut hot ng
ca thit b s gim dn, iu ny c gi l c
sai lch (Drift)

Theo , cc kt qu o tr nn khng cn ng
tin cy v cht lng sn xut c th b nh
hng.
Sai lch ( Drift) khng th c loi b, nhng
n c th c pht hin thng qua hiu chnh.
Hu chnh (v vic ci t li) m bo rng cc
php o l chnh xc v trong gii hn c im
k thut cn thit ca thit b qu trnh (PI)

Hotline: Mr Duy- 09123 213 91

2. Cc chi ph v ri ro ca vic khng hiu chnh

l g?
Hotline: Mr Duy- 09123 213 91

Cc chi ph v ri ro ca vic khng hiu chnh

1.

B qua hiu chnh c th dn n thi gian cht

sn xut t xut, vn cht lng.

2.

Ri ro v an ton lao ng.

3.

Ri ro khch hng / an ton ngi tiu dng

4.

Mt giy php hot ng do khng p ng

c yu cu quy nh.

5.

Tn tht trc tip kinh t trong cc doanh

nghip ni m ha n c da trn s o
trong qu trnh sn xut(v d nh ngnh cng
nghip nng lng).

Hotline: Mr Duy- 09123 213 91

3. Ti sao hiu chnh li quan trng?

Hotline: Mr Duy- 09123 213 91

Ti sao hiu chnh li quan trng?

Cc nguyn nhn c bit cho vic hiu chun

Thit b s b sai lch trong qu trnh s dng

Tun th cc quy nh / h thng cht lng

Ti u ha quy trnh v tng nng sut

V l do an ton

Kim tra cht lng ca cc thit b o

Cc hiu qu kinh t trc tip (V d: ch thanh

ton cc ha n hp l hn)

Kim sot lng kh thi

Hotline: Mr Duy- 09123 213 91

Sai lch thit b - Drift

Mt trong nhng l do chnh cho hiu chnh
l ngay c nhng thit tt nht cng b sai
lch v khng cn cho ra cc kt qu o
chnh xc
Tt c cc iu kin mi trng, thi gian
tri qua v loi ng dng c th nh hng
n s n nh ca mt thit b
Thm ch c cc cng c ca nh sn xut
, ty loi v di o c th cho thy c
hiu qu khc nhau

Hotline: Mr Duy- 09123 213 91

Tun th cc quy nh / h thng cht lng

Cc tiu chun ISO 9001, 9002
Cc tiu chun ISO 14001
Tiu chun cht lng h thng (Nh ISO
9001, ISO 9002, ISO 14001) Yu cu c h
thng hiu chnh v phi li ti liu
mt cch tt nht.
Cc ngnh cng nghip:
Tt c cc ngnh cng nghip

Hotline: Mr Duy- 09123 213 91

Tun th cc quy nh / h thng cht lng

ISO 9001:2000 (7.6 Control of Monitoring & Measuring Devices):
The organization shall determine the monitoring and measurement to be undertaken and the monitoring and measuring
devices needed to provide evidence of conformity of product to determined requirements.
The organization shall establish processes to ensure that monitoring and measurement can be carried out and are
carried out in a manner that is consistent with the monitoring and measurement requirements.
Where necessary to ensure valid results, measuring equipment shall
a) be calibrated or verified at specified intervals, or prior to use, against measurement standards traceable to international or national
measurement standards; where no such standards exist, the basis used for calibration or verification shall be recorded;
b) be adjusted or re-adjusted as necessary;
c) be identified to enable the calibration status to be determined;
d) be safeguarded from adjustments that would invalidate the measurement result;
e) be protected from damage and deterioration during handling, maintenance and storage.

In addition, the organization shall assess and record the validity of the previous measuring results when the equipment is
found not to conform to requirements. The organization shall take appropriate action on the equipment and any product
affected.
Records of the results of calibration and verification shall be maintained (see 4.2.4).
When used in the monitoring and measurement of specified requirements, the ability of computer software to satisfy the
intended application shall be confirmed. This shall be undertaken prior to initial use and reconfirmed as necessary.

Hotline: Mr Duy- 09123 213 91

Tun th cc quy nh / h thng cht lng

Quy nh ca FDA (cng ty dc phm):
H s hiu chnh phi c duy tr v hiu chnh phi c
thc hin theo vn bn, th tc ph duyt.
Mi thit b phi c mt h s lu tr v lch s thit b
Tt c cc cng c cn phi c mt ID duy nht; tt c cc sn
phm, quy trnh v thit b an ton phi c mt gn th.
Mt khong thi gian hiu chnh v gii hn sai s cho php
cn c xc nh cho mi thit b.
Tiu chun phi c chnh xc hn so vi chnh xc yu
cu ca thit b c hiu chnh.

Hotline: Mr Duy- 09123 213 91

Tun th cc quy nh / h thng cht lng

Quy nh ca FDA (cng ty dc phm):
Phi li bng chng ghi nhn li cho thy nhn vin tham gia
trong qu trnh hiu chnh c o to v c thm quyn.
Ti liu h thng qun l thay i phi c t ng ch.
Tt c h thng in t phi tun th cc quy nh ca FDA 21
CFR Phn 11.
Tt cc bc trn cn c thc hin kt hp vi quy nh
sau y :
21 CFR Part 211: Current Good Manufacturing Practice for
Finished Pharmaceuticals
21 CFR Part 11: Electronic Records; Electronic Signatures

Hotline: Mr Duy- 09123 213 91

Ti u ha quy trnh v nng cao nng sut

S dng thit b hiu chnh kt qu s tt
hn khi cp m khng c g chc
chn
Vi cp tt hn khng c g chc
chn, th dy chuyn sn xut c th chy
gn nh mc ti u nht v iu ny s
ci thin sn lng hng nm.
Cc nghnh cng nghip:
in v nng lng

Hotline: Mr Duy- 09123 213 91

Cc l do an ton
An ton lao ng: mi trng sn xut lin quan n
p sut cao v nhit - o sai c th c hu qu
nghim trng.
An ton ca khch hng: c bit l trong dc phm,
thc phm v ngnh cng nghip nc gii kht, cc
sn phm c cht lng km c th c hu qu cht
ngi.
Cc ngnh cng nghip:
Du kh
Ha du v ha cht
in v nng lng
Dc phm, thc phm v ung
Hotline: Mr Duy- 09123 213 91

Cc hu qu kinh t
Nu ha n c da trn cc php o
chnh xc qu trnh (v d cung cp kh gas,
cht t ), hiu chnh c th c tc ng
trc tip n li nhun ti chnh hoc cc
khon l.
Cc ngnh cng nghip:
in v nng lng
ng ng
Ha cht v ha du

Hotline: Mr Duy- 09123 213 91

Kim sot lng kh thi

t chy hiu qu trong l, hiu chnh
ca thit b l rt quan trng.
Quy nh ca chnh ph c yu cu c th:
cc thit b phi c hiu chnh.
Dng c lin quan n kh thi thng
c coi l quan trng, v chng c lin quan
n "giy php hot ng".
Cc nghnh cng nghip:
Tt c cc ngnh cng nghip

Nhng kin sai lm chung

1. "Chng ti khng cn phi hiu chnh."
Nu tnh chnh xc ca php o l rt quan trng cho qu trnh sn xut
ca nh my bn, Th lm th no bn bit c thit b ca bn
c c kt qu o chnh xc khng? ??

C phi nh my ca bn hot ng theo yu cu quy nh (v d nh

ISO, FDA)? Nu bn ang theo cc yu cu quy nh th hiu chnh
l bt buc.

Hotline: Mr Duy- 09123 213 91

Nhng kin sai lm chung

"Chng ti khng cn phi hiu chnh cc thit b Fieldbus, bi n c
thit k l k thut s. V ng ra k thut s lun lun l chnh xc v
ng. "
S khc bit chnh gia cc ng truyn fieldbus v truyn tn hiu tng t
(4-20mA) l tn hiu u ra l mt tn hiu ng truyn tn hiu fieldbus
dng s ??
Mc d cc b chuyn i tn hiu (transmitters) truyn tn hiu s theo Fieldbus
c ci thin hn so vi b tn hiu tng t (4-20mAm 0-10VDC Transmitters), nhng n vn khng loi b c vic cn thit phi hiu
chnh, Thit b vn b sai lch trong qu trnh s dng.

Hotline: Mr Duy- 09123 213 91

Common misbelieves
"Dng c mi khng yu cu hiu chnh."
Hy xem xt nhng iu sau y:
Thc t l mt cng c mi khng m bo mt cch t ng n nm trong
thng s k thut cn thit.
Ngoi ra, hiu chnh mt thit b trc khi bn lp t, bn s chn chn n l
chnh xc sau khi lp t.

Hotline: Mr Duy- 09123 213 91

4. Khi no hiu chnh?

Hotline: Mr Duy- 09123 213 91

4. Khi no hiu chnh?

Sau mt khong thi gian, thit b o s b sai lch v

khng cn cho kt qu o chnh xc. Do , dng c
phi c hiu chnh. Nhng c thng xuyn
khng?

Khong thi gian chun c th c xc nh bi:

1.

Theo khuyn co ca nh sn xut

2.

Theo tnh quan trng ca cc thit b ti tng v tr

3.

Hng dn tiu chun cht lng (v d ISO)

Da trn phn tch xu hng ca thit b trong qu kh

Khong thi gian hiu chnh ti u nht cho cc

thit b khc nhau ch c th c xc nh bng
phn mm da trn phn tch xu hng lch s..

Hotline: Mr Duy- 09123 213 91

5. Ti sao hiu chnh? Khch hng ca chng ti

ni g?
Hotline: Mr Duy- 09123 213 91

Shell Netherlands ( Shell H Lan)

Ed de Jong, Instrument Maintenace Engineer:
"Cho n gn y hiu chnh ch yu c thc y bi nhng ng c kinh t: d l sai st nh nht trong s
lng giao hng l khng th chp nhn trong hot ng ca Shell ,dn n cc khong tin ln lin quan n
cho c khch hng v cc t chc chnh ph (thc o ti chnh). Ngy nay, hiu chnh c vai tr quan trng c
bit i vi cc giy php hot ng. Chnh ph quy nh yu cu cc cng c, dng c phi c kim
nhv hiu chun, lin quan n lng kh thi CO2 v NOx. "

Hotline: Mr Duy- 09123 213 91

Heineken Espaa
Armando Rivero Rubalcaba, Head of Instrumentation:
" i vi Heineken, cht lng ca bia l u tin s mt. Tt c cc nh my Ty Ban
Nha nhn c chng ch ISO 9001 v ISO 14001 chng nhn, ngoi cc giy
chng nhn BRC an ton thc phm. Do , h phi m bo rng tt c cc quy
trnh phi ph hp ti cc c im ca k hoch sn xut, v vai tr ca hiu chnh l
rt quan trng m bo cht lng v an ton ca cc quy trnh sn xut. "

Nokian Tyres
Heikki Karhe, K s o lng:
"Hiu chnh l rt quan trng, c bit l t quan im v an ton sn xut v cht
lng sn phm cui cng. Vic chun b hn hp cao su lun l cng vic cn s
chnh xc v mt mu c ly t mi hn hp cao su m bo cht lng. Dng
c o lng nu cho ra gi tr sai c th d dng lm hng sn phm cui cng. Nh
my cng c y cc cng c p lc v rt quan trng cho s an ton ca cng
nhn vi cc thit b hin th cc cc gi tr chnh xc. "
Hotline: Mr Duy- 09123 213 91

Eli Lilly and Company Limited, Speke Operations

Derek Cross, K s m bo cht lng sn phm
"Ngoi vic l mt ngnh cng nghip nng, sn xut thuc l mt doanh nghip nh
hng nghim trng n cuc sng ca tt c mi ngi trc tip hoc gin tip, bao
gm c nhn vin ca chng ti v gia nh ca h cng l khch hng. Tm quan trng
ca hiu chnh cht lng ca thit b, V n nh hng n sn xut chng ti nh
th no, n lin quan n vic sn xut cc sn phm ca chng ti. Chng ti u t
mnh vo cc thit b tt nht, h thng iu khin v thit b kim tra tiu chun th
cp m bo t c cc tiu chun cao v s tun th cc tiu chun cao
c ra ".

Hotline: Mr Duy- 09123 213 91

Mazovian Gas Company

Jacek Midera, Measurement Specialist:
"Quan trng nht, php o chnh xc m bo ng cho ha n thnh ton. Ngay
c tc ng ca mt li nh cng c th lm mt mt khong ln v doanh. Khch
hng mun tr tin cho chnh xc lng kh t m h nhn c. Do , cc thit
b chuyn i kh phi cc k chnh xc trong vic o lng khi giao iu ny c ngha
rng cc yu cu cho vic hiu chnh c bit cao. "

Hotline: Mr Duy- 09123 213 91

www.swordtek.com
duy@swordtek.com

Hy gi cho SWORD ngay c s dng thit b mu, c

t vn chnh xc, v nhanh chng tng hiu qu sn xut