China Beijing ZhongSheng AoXing technology Co.

, Ltd

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IRAQ
PLASTIC RECYCLE SYSTEM

China Beiing ZhongSheng AoXing technology Co., Ltd

May 2015

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China Beijing ZhongSheng AoXing technology Co., Ltd

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Contents
Chapter I Company Information ....................................................................................... 3
1. Company Profile..................................................................................................... 4
2. Introduction to Pet Bottle Recycle System ............................................................. 4
Chapter II Project Information .......................................................................................... 5
1. Project Overview .................................................................................................... 5
2. Project Background ................................................................................................ 5
3. Market Analysis ...................................................................................................... 6
Chapter III Technological Process .................................................................................... 8
Chapter IV Factor Conditions ......................................................................................... 15
1. Site: ....................................................................................................................... 15
2. Main Buildings ..................................................................................................... 15
3. Plant Layout ......................................................................................................... 16
4. Other Facilities in the Factory .............................................................................. 17
Chapter V Employees to be Involved in ......................................................................... 17
1. List of Major Employees to be Involved in .......................................................... 17
2. Employee Source .................................................................................................. 18
3. Employee Training ............................................................................................... 18
Chapter VI Waste Disposal ............................................................................................. 19
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1. Waste Gas: ............................................................................................................ 19

2. Waste Liquid: ........................................................................................................ 19
3. Solid Waste: .......................................................................................................... 19
Chapter VII Production Safety........................................................................................ 20

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Chapter I

Company Information

1. Company Profile
China BeiJing ZhongSheng AoXing Co., Ltd. was established in March
2003 with the input capital of USD 5,000,000. 90% of its employees are
professionals with bachelor degree or above. It has sound organization and
perfect quality assurance system. It is set with administrative office,
finance department, lab, commerce department, engineering department
and after-sales service department. The company boasts a large number of
skillful technicians who have been engaged in waste recycling and reusing
projects for many years and have undergone professional training.
2. Introduction to Pet Bottle Recycle System
Waste plastic recycling and reprocessing principle:
1. The waste must be of same kind sorted out strictly (e.g., single PP, PE,
PET).
2. The material must be clean (without dust, coke or other foreign matter).
3. The material must be dry.
Waste plastic recycling and reprocessing process flow:
Clean: Detergent and clear water
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Crush: Crusher
Melt: High-temperature melt
Cooling: Cooling device
Processing: Reprocessing and pelleting
Package: Packaging finished products

Chapter II

Project Information

1. Project Overview
Project title: Iraq Waste Plastic Recycling & Reprocessing Project
Project location: Iraq
Nature of project construction: Newly constructed
Land scale: 500 Mu (1 Mu=0.0667 hectares)
Project contractor: China Treasure International Investment Co., Ltd.
2. Project Background
The so-called white pollution indicates plastic packages, which are
difficult to degrade at one time, e.g. pet bottle, plastic bag, etc. It is difficult
to be decomposed and easily reduce soil capacity as being buried in soil. If
being incinerated, atmospheric contamination will be caused. As a result,
white trash is evaluated as the trash causing the most serious pollution to
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the environment. In case of improper disposal, it will not only affect the
overall sense of beauty of the city, but also give rise to long-term
deep-seated ecological environment issues as it contains polystyrene,
polypropylene and polyvinyl chloride.
3. Market Analysis

Recycled PET pellets, or rPET, are a growing market. The use of plastics

in consumer products is increasing every year. And, companies around the world
are trying to find a way to decrease their manufacturing cost. According to
Complete Recycling, by using rPET instead of raw PET, companies can save up
to 80% of energy and natural resources. This astounding difference is the reason
why companies decide to purchase rPET.
The following graph shows the price trend of rPET over the last 10 years.

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Average Price of PET

$0.90
$0.80
$0.70

price/pound

$0.60
$0.50

Clear post-consumer flakes

$0.40

Clear post-consumer pellets

Green Post-consumer flakes

$0.30

Green Post-consumer pellets

$0.20
$0.10

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1-Jan-17

1-Jan-16

1-Jan-15

1-Jan-14

1-Jan-13

1-Jan-12

1-Jan-11

1-Jan-10

1-Jan-09

1-Jan-08

1-Jan-07

1-Jan-06

1-Jan-05

1-Jan-04

1-Jan-03

1-Jan-02

1-Jan-01

1-Jan-00

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Chapter III

Technological Process

1. Debaler Machine- As PET bottles (with caps & labels) often come in
bales, compacted bundles tied together with metal wires, the first stage is to
get the material into a free flowing stream. The debaler breaks apart
the bales allowing the plastic bottles within to drop onto the belt conveyor
that moves the bottles onto the next step.
2. Trommel Separator- A large, slow rotating machine that is used to remove
the smaller pieces of contamination. At the center of the trammel is a large
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mesh screen tunnel that rotates between 6-10 rotations per minute.
3. Wet Granulator- This granulator uses an open rotor mounted with
heavy-duty knives. These knives are spun at high speeds to cut the PET
bottles into flakes or smaller pieces to be washed.
4. Label Separator- The newly cut stream of plastic is composed of PET
flakes, paper and PP/PE/PVC film from the labels. This mixed stream is
sorted during this process. The label separator blows pressurized air into
the column and separates the paper and the film from the plastic.
5. Sink/Float Separation Tank- A large tank of water is used to separate the
different types of plastics. This tank effectively separates the bottle caps
and the left over plastic films from labels. As both the labels and bottle
caps float in water, the sinking PET flakes can easily be removed to be
further processed in the next stage.
6. Hot Washer for PET flakes- This equipment is a large washing machine.
The stream of PET flakes are washed using boiled water removing any
contaminates left. (E.g. glues, grease/oils, and beverage/food left-overs)
7. Friction Washer- A secondary washer that uses cold water to cool and
further clean the PET flakes in a scrubbing motion.
8. High Speed Dewatering Machine- The dewatering machine uses a
spinning force to remove excess water from the PET flakes. This method
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is a cost-effective way to drying the PET flakes before its thermally dried.
Thermally drying consumes more energy.
9. Thermal Dryer+Cyclone Separator- The partially dried PET flakes
becomes completely dried during this process. The PET flakes travel in
long tubes filled with thermal dryers, and hot air. Then, the flakes travel to
the cyclone separator that mixes the hot, moist air with the flow of a cold
air-cooling system. The Cyclone Separator is also the last defense against
any fine contaminates such as dust.
10. Product Silo- The clean, cooled down PET flakes are stored in this large
storage tank.
11. Pelletizer/Extruder- This machine uses high heat to melt the clean PET
flakes into long strands of plastic which are cut into pellet sized plastic.
Machine Description

Specifications

1.Belt Conveyor

1) belt width:800m

(model#PS-800)

2) material: PVC

#
1

3)Motor Power: 2.2KW

4)Reduction ratio: 1:30
5)belt linear velocity: 0.63m/s
2.Granulator

1)main moter: 45KW

(model#SWHB1200)

2)cutter head rotary diameter: 630mm

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3)cutter head width: 1150mm

4) # of rotating knife: 10pcs
5) #of stating knife: 4pcs
6) cutter material: SKD11
7) cutter head rotating speed: 462rpm
8) cutter head material: 45 steel
9) screen mesh diameter: 95mm
10) hydraulic open feeding hopper/hydraulic
screen changer
11)hydraulic station power: 2.2KW
12)capacity: 1000-1200kg/h
13)transmission power: 3KW
14)gear reducer model:NMRV130-30
15)screw conveyor rotating speed: 20-72.5rpm
16)screw vane diameter: 250mm
17)screw space:200mm
18)screw material:stainless steel
3. Screw Conveyor

1) motor power: 3.7KW

(model#LX-390)

2) screw conveyor rotating speed:20-72.5rpm

3) screw vane diameter: 390mm

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4) screw stroke: 300mm

5) screw material: stainless steel
6) frame material: carbon steel
4.Film & Flake Separator

1) material: stainless steel

(model#PMFL)

2) frame material: carbon steel

5.Wind-Sending system

1) blower motor: 5.5KW

(model#FS)

2) pipe diameter: 159mm

3) pipe material: stainless steel

6.Storage For Labels

1) storage material: stainless steel

(model#GLC-1)

2) volume:2m3

7. Washing Tank

1)Width inside: 1500mm

(model#qxc1500)

2)Total length: 5000mm

3)Material: stainless steel

4)Frame material:carbon steel
5) Bottom Screw motor: 3.7KW
6)Discharge Material screw motor: 3.7KW
7)Lifting dirt screw motor power: 3KW
8)Main motor power: 3KW
8. Hot (boiler) washer

1) motor power: 7.5KW

(model#ZFL800)

2) reducer model:BLD5-71-7.5

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3) agitating shaft rotating speed: 20rpm

4) heating power: 60KW
5) boiler material: stainless steel
6) transmission power: 3.7KW
7) reducer model: NMRV110-20
8) screw rotating speed: 20-72.5rpm, adjustable
9) screw vane diameter: 290mm
10) screw spacer: 200mm
11) screw material: stainless steel
9. High Speed friction 1) rotor rotary diameter: 524mm
washer

2) rotor material: carbon steel

(model#HXJ800)

3) rotor rotating speed: 960rpm

4) No. of rotor vane: 24 pcs

5) washer body: stainless steel
6) effective washing length: 2800mm
7) motor power: 37KW
8) conveying angle: 15
9) driving way: belt drive

10. De-watering Machine

1) main motor power:75KW

(model#HTS800)

2) machine inside material: stainless steel

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3) rotor rotary diameter: 850mm

4) rotor material: carbon steel
11. Thermal Dryer

1) pipe diameter: 159mm

(model#RSI800)

2) blower power: 5.5KW

3) pipe material: stainless steel

4) blower model: 9-19 NO.4X5
5) heating power: 30KW
12. Cyclone Separator

1) separator diameter: 1000mm

(mode#FL1200)

2) material: stainless steel

13.Finished product silo

1) silo material: stainless steel

(model#LC-2)

2) silo volume: 2.5m3

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Chapter IV Factor Conditions

1. Site:
Iraq, away from residential area, a total area of 500 Mu (1 Mu=0.0667
hectares)
2. Main Buildings
2.1 Name and application of main buildings
Serial No.

Item

Area m2

Remarks

Material Storage

25000

For storing waste plastics

Processing Plant

20000

For cleaning and crushing

1
3

Processing Plant

plastics
20000

2
4

Finished Product

For melting, cooling and

reprocessing

30000

For storing finished products

Storage
5

Office

5000

For official business

Activity Room

5000

For employees daily

activities

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3. Plant Layout

Gate 2

Office

Activity
Room

Processing
Plant 1

Processing
Plant 2

Finished
Product
Storage

Material
Storage

Gate 1
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4. Other Facilities in the Factory

POWER :

200 horse power per line

WATER :

ALSO SIMPLE RECYCLE FOR USING

Chapter V Employees to be Involved in

1. List of Major Employees to be Involved in
Administrative

Senior executives

staff

Comprehensive managers

Finance Department

Technical Department

Equipment Management

Department

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Dispatching Room

Production

Material Storage

personnel

Processing Plant 1

30

Processing Plant 2

30

Finished Product Storage

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Quality Inspection

Department
Control Room

Drivers, Logistics

20

Department, etc.
In total

120

2. Employee Source
The company assigns the major administrative staff, technicians and main
operating personnel. The technicians and the main operating personnel can be
recruited from local area.
3. Employee Training
Technicians and operating personnel before taking their posts shall be trained
uniformly to be familiar with production flow and technologies.

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Chapter VI

Waste Disposal

Environmentally harmful substances such as waste gas, liquid and solid will be
produced during production process. For these harmful substances, the following
disposal methods have been developed:
1. Waste Gas:
A certain amount of waste gas that cannot be liquefied will be generated in the
production process of material, which mainly contains alkyl hydrogen from C1 to
C4. For this kind of waste gas, use a safety device to seal water and a gas nozzle
to burn it sufficiently, which eliminates waste gas pollution and saves a large
amount of fuels.
2. Waste Liquid:
During processing, a small amount of weakly acidic wastewater will be generated,
which is easy to be disposed. First add slightly alkaline solution to neutralize the
wastewater. Then subject the wastewater to three-grade-filtration until it is
harmless and use it as cooling water.
3. Solid Waste:
After crushing and melting of waste plastics, some solid residue will be left,
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taking up about 1%-5% of the total amount of waste plastic. Its main constituent
is coarse carbon black, which may be used for producing industrial raw material.

Chapter VII

Production Safety

1. Fire safety: Fire fighting accesses are provided around main buildings of the
factory. Fire hydrants and fire extinguishers are also equipped inside and outside
the buildings.
2. Electrical safety: Circuits shall be serviced regularly.
3. Safety of special equipment: Regularly check equipment to remove hazards
timely.
4. Safety hazards during operation: Provide safety hazard training to operators to
enhance their awareness of hazard prevention, and equip safety facilities.
Our company will strictly abide by various safety codes and standards in Iraq.

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