EF

Metal Casting

Metal Casting

EF

Metal Casting W

EF

KPower point

EF

Z J

K K
K K

K K

W
K

EF

E JF

EF

EF

E JF

KPouring temperature

Liquid cooling
Freezing begins

Freezing completed

Freezing Temperature

Solid cooling

EFSuperheating
K

Freezing rate
K

Total solidification time

Local Solidification time

E JF

KE{FE JF

Predication of solidification time
Chovornov.

W
Ts = B (V/A)n

n = 1.5 2

EF

K Ts

WMold Constant

KEF J
KEF J

K J

K(liquids)W

Esolids + liquids FW
solidsW

EF

J
Melting and pouring processes

KKK

EF

K
Sand Casting J J

W
Models J

Core
K
W

Wooden Pattern J

K
Metallic Pattern J

EF

F
KE

EF

K
W

W
Parting Line J

CCE5 JF

Machining Allowance J

EKKKF

KEF

EF

F
KE JFE

K
WShrinkage Allowance J

KE JF

EF

EaFEF J
S1 , S2 , S3

EaF

EbF
EFEcF

KEdF

S%

L1 L2
.100%
L2

ZL1

ZL2

EFZS%

W
W32cm40cm
S%

L=100+25=125

40 32
.100% 25%
32

cm

W
Single Piece Pattern J

EF

Cope and Drag FTwo Piece Pattern J

EPattern

KE JF

Gated Pattern J

KE JF

EF

ESio2F

EF

EF

EF

WPermeability J

WRefractoriness J
K

WThermal Conductivity J
K

WGreen Strength J

EF
K

WDry Strength J
K

WHot Strength J
K

KWCollapsibility J

EF

J
K

K J

K J

KPlasticity J

Sand Types

Green Molding sand J

{{
K
Cement bonded sand J

EF
K
W J

WW J

K{
W J

E JFK

EF

E JF

EcFEbFEaF

E JF

EF

E JF
K

Core Making

o
K

Ko

K
W

EbFEaF

KEFEcF

KECore BoxF

Ea J JF

JF
KEb J

EF

E JF

E JF

EF

W
W J

EF

K
W J

KEF
W J

E
EF

EF
K

W J

W Gating System

E JF
WE JF
Pouring Cup EF

EF

K
Sprue EF

EF

EF

E JF

E JF

EF

RunnerEF

EF

IngateEF

EF

K J
K J

W
W

K
W

Dieterta J

T S G sec

ZT

Z G

ZS

Sobolev J

T S1 x G Sec.

EF

ZS1
Z

S1&E JF&E JF

WE JF
mm
5-6
1.9

7-9
1.98

1.15

1.17

1.21

1.14

1.22

1.33

1.47

1.63

1.77

1.95

2.2

1.71 1.93

2.14

2.35

1.13

9-14
2.05

15-21 21-40
2.2 2.3

40
2.4

1.26

1.5

5-6
1.94

1.34

1.1:1.5

S1WE JF
S1

1.4 1.5

1.3

1.6 1.5

1.4

1.6 1.8

1.5 1.6

1.8

1.7

EF

1.9

2 2.1

WE JF

0.5

0.42

0.35 EF

0.6

0.48

0.41

0.42
0.5

0.32

0.25

0.38

0.3

EF

WK

P2
H P HO
2C

cm

EFZHo

ZHP

KZP

KZC

EFsFz F J

W
W F

T 2 gH p

cm2

kgZG

KZ

EF

Sec.ZT

kg / cm3Z
cm / sec2Zg

cmZHp

E JF

EKKKKF

0.7 0.8Z 0.3 0.4Z

W
5.4kg1.21ZEsF10mm

T S G Sec
T 1.21 5.4
T 2.8 ,
40kgEF
S1=1.832mm

T 1.8 40 X 32
T 64 sec

W
8.4cm12cmZ

14.32cm

P2
2C
2
12 (8.4)
2 X 14.32

hp

HO

hp

9.5cm

EF

W
0.3615kg

7.8 gram/cm3 1.730mm

hp=10cm=

T S1 G
1.7 15 x30 36 sec
EFF
F

xTxx 2 gh p
15

0.36 x36 x7.81x10 3 2 x981x10

3
F 15 x10 1.1cm 2
14177

Permenent Mould Casting J J

EF

KE JF

K J

EF

K J

K J
K J

E JF

J
K

EF

E JFE JF

KE JF

E JF
EF

KEFE JF

EF

E JF
EF

K J

K J

K J
K J

W
K

-
-

EF

E JFE JF

EF

EFWE JF

WE JF

EF

Centrifugal casting J J

EF

KKKK

EF

KE JFE JFE JFE JF

EF

E JF

KE JFE JFEF

150-200oEcF

180-250 o ( c )

EF

150-200 EcF
o

400oEcF

nmin

g
r12
7 2
9 .6
r1
R

rpm

rpm Z nmin

M/SLZg

M Zr1

M = R

W
nmin

k
600 R

MKEFZR
WZK

ZE JF

ZE JF

ZE JF

E J{F

EF

W
EK=2400F160CM

nmin

600 R
2400

600 0.8
2400
536
4.5.r. p.m

nmin
W
E10m/sec2F100cm 140cm

nmin
nmin

r2
g
7 1 2
r1 R

9.6

9.6

0.5
10
7
0.7
0.5

9.6 129.79
nmin 109r. p.m

5.r.p.m

Ek=3500F

nmin

k
600 R

EF

3500
600 R

3500

R
5 600
R=1.36 met
D=2.72 met

J J

E JFE JF

K 250co

E JFEaF

EbF

JEcF

K(c)

J JCO2

Ed F

KEeF

EF

KKKKE

E JF

Lost wax method(investment casting) J

E JF
WE JF

EF

EF

500-110ocF

EF

E JF
W

KKKKKKKKK

WKKKKKK
K
K

EF

E JF
continuous casting J J

EF

E J J J JF(billets)

EF

(slabs)

E JFE JF

EF

L J{L{ J{

EF

EF

E JF

EF

WE JF

E JF
EF J
K J

K J
K J

J
K J

K J
W J J
W
W J

EF

K
W J

W J

W J

K
W J

W J

EF
K
W J

K
W J

EF

W J

J
K
W

W J
K

W J
K

W J
K

W J

K

Heat Teatment of casting J

K
KKK

EF

L=300 mm
E

EW

r=9cm

F K 18cm
E A 4r 2 V

4
r 3
3

30cm J

K40 cm x 30 cm x 20 cm

J
J

J
58kg1.21ZEsF12mm

kg J

S1=1.832mm

J
EK=2200F140CM

10.r.p.m
Ek=3500F

K J

K J

EF

J
J

16kg J

45kg J

s1Z1.7{

J
62cm4cm 28cm

40kg J

1.7535mm0.37
10cm8.77g/cm3

J
J

E2400k=F180cm