Eutectic Metal

Simulation of Page5-28
exercise1
Date: November-03-14
Designer: Mahfuzul Haque
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Assumptions..........................................2
Model Information..................................2
Study Properties.....................................4
Units..................................................5
Material Properties.................................5
Loads and Fixtures..................................6
Connector Definitions..............................7
Contact Information................................7
Mesh Information....................................8
Sensor Details........................................8
Resultant Forces....................................9
Beams...............................................10
Study Results.......................................12
Conclusion..........................................13

Description
No Data

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

Eutectic Metal

Mahfuzul Haque
03/11/2014

Assumptions

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

Eutectic Metal

Analyzed with SolidWorks Simulation

Mahfuzul Haque
03/11/2014

Simulation of Page5-28 exercise1

Eutectic Metal

Mahfuzul Haque
03/11/2014

Model Information

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

Eutectic Metal

Mahfuzul Haque
03/11/2014

Model name: Page5-28 exercise1

Current Configuration: Default<As Machined>

Beam Bodies:
Document Name and
Reference

Formulation

Beam-1(Boss-Extrude1)

Beam Uniform C/S

Beam-2(Mirror2)

Beam Uniform C/S

Beam-3(Mirror4)

Analyzed with SolidWorks Simulation

Document Path/Date
Modified

Properties
Section Standard-Custom
Section Area: 889.233in^2
Length:4100.66mm
Volume:0.00364645m^3
Mass Density:7700kg/m^3
Mass:28.0776kg
Weight:275.161N
Section Standard-Custom
Section Area: 853.701in^2
Length:4100.66mm
Volume:0.00350074m^3
Mass Density:7700kg/m^3
Mass:26.9557kg
Weight:264.166N
Section Standard-Custom
Section Area: 853.701in^2
Length:2743.2mm

C:\Users\Mahfuzul
Haque\Documents\Finite
Analysis\Page5-28
exercise1.SLDPRT
Nov 03 14:11:05 2014

C:\Users\Mahfuzul
Haque\Documents\Finite
Analysis\Page5-28
exercise1.SLDPRT
Nov 03 14:11:05 2014

C:\Users\Mahfuzul

Simulation of Page5-28 exercise1

Eutectic Metal

Mahfuzul Haque
03/11/2014

Study Properties
Study name

Static 1

Analysis type
Mesh type

Static
Beam Mesh

Solver type
Inplane Effect:

FFEPlus
Off

Soft Spring:
Inertial Relief:

Off
Off

Incompatible bonding options

Large displacement

Automatic
Off

Compute free body forces

Result folder

On
SolidWorks document (C:\Users\Mahfuzul
Haque\Documents\Finite Analysis)

Units
Unit system:

SI (MKS)

Length/Displacement
Temperature

mm
Kelvin

Angular velocity
Pressure/Stress

Rad/sec
N/m^2

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

Eutectic Metal

Mahfuzul Haque
03/11/2014

Material Properties
Model Reference

Properties
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:
Thermal expansion
coefficient:

Components

Alloy Steel
Linear Elastic Isotropic
Max von Mises Stress
6.20422e+008 N/m^2
7.23826e+008 N/m^2
2.1e+011 N/m^2
0.28
7700 kg/m^3
7.9e+010 N/m^2
1.3e-005 /Kelvin

SolidBody 1(Boss-Extrude1)
(Page5-28 exercise1),
SolidBody 2(Mirror2)(Page528 exercise1),
SolidBody 3(Mirror4)(Page528 exercise1),
SolidBody 4(Boss-Extrude8)
(Page5-28 exercise1),
SolidBody 5(Boss-Extrude5)
(Page5-28 exercise1),
SolidBody 6(Boss-Extrude4)
(Page5-28 exercise1),
SolidBody 7(Boss-Extrude7)
(Page5-28 exercise1),
SolidBody 8(Boss-Extrude2)
(Page5-28 exercise1),
SolidBody 9(Boss-Extrude6)
(Page5-28 exercise1)

Curve Data:N/A

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

Eutectic Metal

Mahfuzul Haque
03/11/2014

Loads and Fixtures

Fixture name

Fixture Image

Fixture Details
Entities:
Type:

1 Joint(s)
Fixed Geometry

Fixed-1

Reference
Geometry-1

Reference
Geometry-2

Load name

Load Image

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

1 Joint(s)
Front Plane
Use reference geometry
---, 0, 0
---, ---, --in, rad

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

6 Joint(s)
Front Plane
Use reference geometry
---, ---, 0
---, ---, --in, rad

Load Details
Entities:
Reference:
Type:
Values:
Moments:

Force-1

Analyzed with SolidWorks Simulation

1 plane(s), 1 Joint(s)
Front Plane
Apply force
---, -1000, --- lbf
---, ---, --- lbf.in

Simulation of Page5-28 exercise1

Eutectic Metal

Load name

Mahfuzul Haque
03/11/2014

Load Image

Load Details
Entities:
Reference:
Type:
Values:
Moments:

Force-2

1 plane(s), 1 Joint(s)
Front Plane
Apply force
---, -1200, --- lbf
---, ---, --- lbf.in

Connector Definitions
No Data

Contact Information
Contact

Contact Image

Contact Properties
Type: Bonded
Components: 1 component(s)
Options: Compatible
mesh

Global Contact

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

Eutectic Metal

Mahfuzul Haque
03/11/2014

Mesh Information
Mesh type

Beam Mesh

Mesh Information - Details

Total Nodes
Total Elements

538
534

Time to complete mesh(hh;mm;ss):

Computer name:

00:00:01
MAH_HAWK

Sensor Details
No Data

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Simulation of Page5-28 exercise1

10

Eutectic Metal

Mahfuzul Haque
03/11/2014

Resultant Forces
Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

-0.000331163

9786.09

-1.06463e-014

9786.09

Reaction Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

N.m

1.68729e-015

1.20116e-013

29.1866

29.1866

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Simulation of Page5-28 exercise1

11

Eutectic Metal

Mahfuzul Haque
03/11/2014

Beams
Beam Forces
Beam
Name

Joints

Axial(N)

Shear1(N)

5304.75

4.29767

-5304.75

-4.30094

5312.31

0.543068

-5312.31

-0.549034

-5330.66

5330.66

-6.41009

6.41033

-3940.12

3947.4

6914.32

6911.09

3940.12

Beam6(BossExtrude4)

9297.74

0.185477

-9297.74

-0.189487

Beam7(BossExtrude7)

-6.54837

6.54891

-7895.65

7898.12

Beam1(BossExtrude1)
Beam2(Mirror2)

Beam3(Mirror4)
Beam4(BossExtrude8)

Beam5(BossExtrude5)

Beam8(BossExtrude2)

7.02884e014
-7.10486e014
5.6848e015
-4.59497e015
1.55854e012
1.56682e012
8.21719e012
-1.62895e014
1.27521e015

-7.51015e015
-4.24091e015
-2.69102e015
6.21758e012

Shear2(N)

Moment1(N.m)

Moment2(N.m)

Torque(N.m)

2.29153e-016

6.26311

-6.49639e-016

1.39762e-016

11.3643

6.07471e-016

-6.48171e-015

0.718469

-1.30244e-016

-1.80595e-014

-2.9407

1.5753e-016

-3.2226

5.41875

5.27822e-014

5.29692e-015

3.22339

3.42296

1.40719e-013

-3.07791e-015

2.47623

-3.72217

-5.91896e-015

-7.05269e-015

-2.47645

-3.0708

1.74046e-014

6.32858e-015

9.08279

-17.8223

1.20626e-013

-5.00936e-015

-2.53466

-6.92804

-1.36068e-013

1.04736e-015

-1.80387

-6.92066

-6.54419e-013

7.35629e-015

5.40403

4.13181

5.7792e-014

5.1277e-014

-9.08308

-9.86288

9.30499e-016

-1.74571e-015

-4.80637e-013

-3.30635

1.45189e-015

-1.08939e-013

4.13183

-1.08812e-015

-7.28563

-9.3211

7.52961e-015

6.39383e-015

7.28357

-10.6603

1.70911e-016

-1.13994e-014

4.28503

3.77647

5.5966e-015

3.9172e-015

2.1241

-0.257556

4.39241e-013

-2.11847e-014

-3.10876e016
2.08911e016
-5.37394e015
6.14106e015

7.24789e012
-3.58021e012

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

12

Eutectic Metal

Beam
Name

Beam9(BossExtrude6)

Mahfuzul Haque
03/11/2014

Joints

Axial(N)

Shear1(N)

Shear2(N)

Moment1(N.m)

Moment2(N.m)

Torque(N.m)

-7898.12

1.58528e012

-2.12401

-6.21668

-1.38722e-013

2.00685e-014

-1324.58

-1.11964

-4.44908e-014

-4.72507

-1.4406e-014

1324.58

1.11982

-1.69848e-013

0.140957

1.51448e-014

Torsional
(N/m^2)

Worst
Case(N/m^2)

3.1803e014
-1.09484e012

Beam Stresses
Beam Name

Joints

Axial(N/m^2)

Bending
Dir1(N/m^2)

Bending
Dir2(N/m^2)

Beam-1(BossExtrude1)

-5.96554e+006

-1.88842e-011

516132

-5.96554e+006

1.15175e-011

-936512

Beam2(Mirror2)

6.22268e+006

-5.47037e-010

-60636.6

2
1

6.22269e+006
6.24418e+006

1.52417e-009
-457326

-248186
4.45466e-009

6.24417e+006

288888

-1.18763e-008

7508.59

314140

-4.99543e-010

7508.87

-259167

-1.46889e-009

4.61534e+006

1.50415e+006

1.01805e-008

2
3
4

4.62387e+006
8.09923e+006
8.09545e+006

-584706
-584083
348713

1.14837e-008
5.5231e-008
-4.87747e-009

4.61534e+006

-832398

-7.85313e-011

-1.08911e+007

4.05644e-008

-279046

-1.08911e+007

-9.19417e-009

-348714

-7670.57

-786673

-6.35477e-010

-7671.2

899694

1.44244e-011

-9.24873e+006

318723

-4.72337e-010

-9.25163e+006

21737

3.70707e-008

-9.25163e+006

-524670

1.17077e-008

1.55158e+006

3.75489e-009

-398782

1.55158e+006

-1.43347e-008

-11896.4

Beam3(Mirror4)
Beam-4(BossExtrude8)

Beam-5(BossExtrude5)

Beam-6(BossExtrude4)
Beam-7(BossExtrude7)
Beam-8(BossExtrude2)
Beam-9(BossExtrude6)

Analyzed with SolidWorks Simulation

-2.67678e011
2.50304e-011
-5.49609e012
6.64752e-012
2.23522e-010
-1.29883e010
-2.97613e010
2.67057e-010
-2.11388e010
4.41971e-011
3.10424e-010
2.16381e-009
-7.36662e011
6.12675e-011
-4.59172e011
2.6981e-010
-4.81039e010
1.653e-010
-8.93965e010
8.4686e-010
-6.07913e010
6.39089e-010

6.48167e+006
6.90205e+006
6.28332e+006
6.47087e+006
6.7015e+006
6.53306e+006
321649
266676
6.11949e+006
5.20858e+006
8.68331e+006
8.44417e+006
5.44773e+006
1.11701e+007
1.12398e+007
794344
907365
9.56745e+006
9.27337e+006
9.7763e+006
1.95036e+006
1.56347e+006

Simulation of Page5-28 exercise1

13

Eutectic Metal

Mahfuzul Haque
03/11/2014

Study Results
Name

Type

Min

Max

Stress1

TXY: Shear in Y Dir. on YZ Plane

2.6301 psi
Element: 155

1630.2 psi
Element: 373

Page5-28 exercise1-Static 1-Stress-Stress1

Name

Type

Min

Max

Displacement1

URES: Resultant Displacement

0 in
Node: 52

0.0355933 in
Node: 263

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

14

Eutectic Metal

Name

Type

Mahfuzul Haque
03/11/2014

Min

Max

Page5-28 exercise1-Static 1-Displacement-Displacement1

Conclusion

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise1

15