DAFTAR ISI

Halaman
HALAMAN JUDUL
LEMBAR PERSETUJUAN
DAFTAR ISI ............................................................................................................i
DAFTAR TABEL.....................................................................................................iv
DAFTAR GAMBAR................................................................................................vii
DAFTAR LAMPIRAN
BAB I PENDAHULUAN
1.1 Latar Belakang....................................................................................................1
1.2 Identifikasi Masalah............................................................................................4
1.3 Rumusan Masalah...............................................................................................4
1.4 Tujuan Penelitian................................................................................................4
1.5 Manfaat Penelitian..............................................................................................5
1.6 Batasan Penelitian...............................................................................................5
1.7 Asumsi Penelitian...............................................................................................5
BAB II TINJAUAN PUSTAKA
2.1 Penelitian Terdahulu............................................................................................6
2.2 Jenis Pemeliharaan..............................................................................................8
2.3 Definisi Overall Equipment Effectiveness(OEE)................................................10
2.3.1 Availability Rate.........................................................................................11
2.3.2 Performance Rate.......................................................................................12
2.3.3 Rate of Quality Product..............................................................................12
2.4 Failure Mode and Effect Analysis(FMEA)..........................................................12
2.5.1

Kegagalan(Failure)...................................................................................13

2.5.2

Mode Kegagalan(Failure Mode)..............................................................13

2.5.3

KeuntunganFailure Mode and Effect Analysis(FMEA)...........................14

2.5.4

Tujuan Failure Mode and Effect Analysis(FMEA)...................................14

2.5.5 Tipe Failure Mode and Effect Analysis(FMEA).......................................15

1

2.5.6 Skala Penilaian dalam Failure Mode and Effect Analysis(FMEA)..........15

2.5.7 Tahapan Failure Mode and Effect Analysis(FMEA)..................................17
2.6 Mean Time Between Failure (MTBF)..................................................................17
2.7 Mean Time to Repair (MTTR).............................................................................17
BAB III METODE PENELITIAN
3.1 Jenis Penelitian....................................................................................................18
3.2 Metode Penelitian................................................................................................18
3.3 Tempat dan Waktu Penelitian..............................................................................19
3.4 Prosedur Penelitian..............................................................................................19
3.5 Diagram Alir Penelitian.......................................................................................22
BAB IV HASIL DAN PENELITIAN......................................................................24
4.1 Gambaran Umum Perusahaan...............................................................................24
4.1.1 Sejarah Perusahaan ....................................................................................24
4.1.2 Visi dan Misi Perusahaan............................................................................25
4.1.3 Lokasi Perusahaan .....................................................................................25
4.1.4 Struktur Organisasi Perusahaan..................................................................26
4.1.5 Tenaga Kerja dan Fasilitas..........................................................................28
4.1.6 Bahan Baku dan Bahan Pengemasan..........................................................29
4.1.7 Proses Produksi Gula..................................................................................29
4.2 Pengumpulan Data................................................................................................33
4.2.1 Pengumpulan Data Primer..........................................................................33
4.2.1 Pengumpulan Data Sekunder......................................................................33
4.3 Pengolahan Data...................................................................................................37
4.3.1 Analisis Metode Overall Equipment Effectiveness (OEE).........................37
4.3.2 Analisis Metode Failure Mode and Effect Analysis (FMEA).....................53
4.3.3 Perhitungan MTBF dan MTTR..................................................................65
4.3.4 Jadwal Perawatan Komponen Mesin-Mesin di Stasiun Gilingan...............68
4.4 Pembahasan...........................................................................................................69
4.4.1 Kesesuaian Metode.....................................................................................70
4.4.2 Perbandingan Hasil Penelitian....................................................................86

BAB V KESIMPULAN DAN SARAN....................................................................88

5.1 Kesimpulan...........................................................................................................88
5.2 Saran.....................................................................................................................89
DAFTAR PUSTAKA