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11B 4G93 Engine
11B 4G93 Engine
8L ENGINE
t
CONTENTS
CAMSHAFT AND CAMSHAFT OIL SEAL
..
18
............... 22
.................. 31
II
............... 26
..................... 14
GENERAL INFORMATION ..................2
OIL PAN .................................
20
SEALANTS ................................
6
ENGINE ASSEMBLY
... 8
...........................
Refer to GROUP 13
12
10
110003028
. . . . . . . . . . . . . .13
...........................
SERVICE SPECIFICATIONS
Refer to GROUP 00
.................5
..........................
TIMING BELT ............................
TROUBLESHOOTING ......................
SPECIAL TOOLS
6
32
.7
11B-2
1.8L ENGINE
- General Information
GENERAL INFORMATION
110003029
GENERAL SPECIFICAT10NS
1 Specifications
Items
Type
Number of cylinders
Bore mm (in.)
81 .O (3.19)
I 89.0 (3.50)
Stroke mm (in.)
Piston displacement cm3 (cu.in.)
Compression ratio
~~
Firing order
Valve timing
Intake valve
Exhaust valve
Lubrication
I 1,834 (111.9)
I 9.5
I 1-3-4-2
Opens (BTDC)
14"
Closes (ABDC)
50"
Opens (BBDC)
58"
Closes (ATDC)
10"
1.8L ENGINE
SECTIONAL VIEW
- General
Information
11B-3
110003030
I TSB Revision
11B-4
1.8L ENGINE
- General Information
LUBRICATION SYSTEM
11000303
1.8L ENGINE
- Service Specifications
118-5
SERVICE SPECIFICATIONS
Whenchecked
1 Standard value
' 250-500 (55-110)
I 500-700 (110-154)
Items
Drive belt
tension
N (Ibs.)
Generator
V-ribbed type
110003032
1 400 (88)
1 Limit
-
l-
Power steering
oil pump*'
V-ribbed type
650-850 (143-187)
400-600 (88-132)
Power steering
750-800 (165-176)
500-630 (110-139)
Whenchecked
8.5-12.0 (.34-.47)
7.0-8.5 (.28-.34)
9.5 (37)
7.5-9.0 (.30-.35)
V-ribbed type
9.5-11.5 (.37-.45)
Power steering
oil pump** and
Air conditioning
compressor
V-ribbed type
5.5-6.0 (.22-.24)
Air conditioning
compressor
V-ribbed type
Drive belt
deflection
mm (in.)
Generator
V-ribbed type
(Reference
value)
Power steering
011 pump*'
+ 2" BTDC
1-
l-
CO concentration %
HC concentration ppm
Curb idle speed r/min
Compression pressure (250-400 r/min) kPa (psi)
Compression pressure difference of all cylinder kPa (psi)
Intake manifold vacuum at curb idle kPa (in.Hg)
NOTE
* l : Vehicles without air conditioning
*? Vehicles with air conditioning
5"
0.5 or less
I 100 or less
l-
l-
1 700 * 100
1 1,400 (199)
-_-
1.8L ENGINE
SEALANTS
I10003033
I Recommended sealant
Items
Flywheel bolt
Drive plate bolt
SPECIAL TOOLS
110003034
Supersession
Application
MB990938
Handle
MB990938-01
ME990767
MB990767-01
Crankshaft pulley
holder
MD998713-01
MD998717-01
MD998717
Crankshaft front oil
seal installer
MD998727
1 MD998776
I MD998776-01
~~~
TSB Revision
GENERAL SERVICE
TOOL
MZ203827
I Supersession
11B-7
I Application
MB991396-01
Engine lifter
M699 1396
Oil filter wrench
TROUBLESHOOTING
Rpfpr tn P 1 1 A - 7
110003035
11B-8
1.8L ENGINE
,-,
- Service Adjustment
Procedures
Deflection mm (in.)
(Reference value)
Tension N (Ibs.)
250-500 (55-110)
8.5-12.0 (.34-.47)
Measure drive belt deflection by pulling or pushing at the midpoint of the belt between two pulleys with a force of 100 N
(22 Ibs.) as shown in the figure.
Standard value: 8.5-12 mm (.34-.47 in.)
. .+
d
k
'
l
x
Belt tension
adiuster
I10003037
.'
Items
Tension N (Ibs.)
New belt
500-700 (110-154)
Deflection mm (in.)
, (Reference value)
I
I
7.0-8.5 (.28-.34)
Crankshaft pulley
1 TSB Revision
11B-9
Standard value:
IS readjusted
(.37-.45)
400-600
(88-1 32)
installed
(.30-.35)
(143- 187)
Tightening torque:
A bolt: 40 Nm (29 ft.lbs.)
B bolt: 24 Nm (17 ft.lbs.)
(4) Check the amount of belt deflection readjust if necessary.
Caution
Before this check, turn the engine one time or more
in the regular direction of rotation (to the right).
TSB Revision
11B-10
1.8L ENGINE
6.8-7.6
(.27-.30)
1 5.5-6.0
(.22-.24)
500-630
(110-1 39)
~
750-800
(165-176)
110003040
(2) Insert a paper clip into the 1 pin connector (blue) as shown
in the illustration at left.
NOTE
Do not use the scan tool.
If tested with the scan tool connected to the data link
connector, the ignition timing will not be the basic timing
but be ordinary timing.
1 TSB Revhon
11B-11
(13)Stop the engine, remove the jumper wire from the ignition
timing adjustment connector (brown), and return the connector to its original condition.
(14)Start the engine and check that ignition timing is at the
standard value.
Actual ignition timing: approx. 5"BTDC
NOTE
1. Ignition timing is variable within about k7", even under
normal operating.
2. And it automatically advances by about 5" from 5"
BTDC at higher altitudes.
110003041
(3) After turning the ignition switch to OFF, install the tachometer or connect the scan tool to the data link connector
(white). For the method of installing the tachometer, refer
to P.11B-10.
(4) Start the engine and run it at idle.
(5) Run the engine at idle for 2 minutes.
1 TSB Revision
116-12
~
110003042
- a
NOTE
For tachometer setting procedure, refer to P.11B-10.
(4) Start the engine and run at 2,500 r/min for approx. 2 minutes.
(5) Set the CO tester and HC tester.
(6) Check the CO Concentration and HC concentration with
the engine at idle.
Standard value:
CO concentration: 0.5% or less
HC concentration: 100 ppm or less
(7) If the standard value is exceeded, check the following
items.
Diagnostic output
Closed loop control (If closed loop control is performed
normally, heated oxygen sensor output signals change
within a 0-400 mV range and a 600-1,000 mV range.)
0
Fuel pressure
0
Injectors
0
Ignition coil, spark plug cables and spark plugs
0
Leaks in EGR system and EGR valve
0
Evaporative emission control system
0
Compression pressure
r
NOTE
If CO and HC concentrations exceed the respective standard values despite the fact that the results of the inspection
made on all items are normal, replace the three-way catalyst.
0
0
1 TSB Revision
11B-13
Refer to P.llA-12.
Standard value (at engine speed of 250-400 r/min):
1,400 kPa (199 psi)
Limit (at engine speed of 250-400 rlmin):
min. 1,060 kPa (151 psi)
110003044
Refer to P.11A-13.
"
iio003045
LACCeS~cover
-O0IE)
I
(4) Loosen the timing belt tensioner securing bolt to apply
I TSB Revision
118-12
1.8L ENGINE
--
NOTE
The idle speed is controlled automatically by the idle air
control (IAC) system.
(7) If there is a deviation from the standard value, refer to
GROUP 13 - Check Chart Classified by Problem Symptoms, and check the MFI components.
110003042
utes.
(5) Set the CO tester and HC tester.
(6) Check the CO concentration and HC concentration with
the engine at idle.
Standard value:
CO concentration: 0.5% or less
HC concentration: 100 ppm or less
11B-13
Refer to P.11A-12.
Standard value (at engine speed of 250-400 rlmin):
1,400 kPa (199 psi)
Limit (at engine speed of 250-400 r/min):
min. 1,060 kPa (151 psi)
110003044
Refer to P.11A-13.
110oo3045
L A c c e s g cover
EDENW
Caution
The bolt can be loosened 1/4-1/2 turn.
If the bolt is loosened more than necessary, the bolt
may fall inside the cover.
11B-14
ENGINE ASSEMBLY
110003046
Post-installation Operation
Radiator Installation(Referto GROUP 14- Radiator.)
0 Transaxle Assembly Installation
(MTT: Refer to GROUP 22 - Transaxle Assembly.)
(AT Refer to GROUP 23 - Transaxle Assembly.)
0 Coolant Supplying (Refer to GROUP 14 - Service
Adjustment Procedures.)
0 Hood Installation
Accelerator Cable Adjustment (Refer to GROUP 13
- Service Adjustment Procedures.)
0 V-ribbed Belt Tension Adjustment of Power Steering
Oil Pump and Air Conditioning Compressor
(Refer to P. 118-8, 9.)
Pre-removal Operation
0 Fuel Line Pressure Releasing (Refer to GROUP 13
- Service Adjustment Procedures.)
0 Hood Removal
0 Coolant Draining (Refer to GROUP 14 - Service
Adjustment Procedures.)
0 Transaxle Assembly Removal
(MTT: Refer to GROUP 22 - Transaxle Assembly.)
( A R Refer to GROUP 23 - Transaxle Assembly.)
0 Radiator Removal (Refer to GROUP 14 - Radiator.)
5 Nm
Fuel rail
0-rina
Engine oil
03A0079
I
20
Removal steps
1. Vacuum hose connection
2. Heater hose connection
(Thermostat housing to heater unit)
3. Heater hose connection
(Heater unit to water inlet pipe)
4. High-pressure fuel hose connection
5. O-ring
6. Fuel return hose connection
7. Accelerator cable connection
8. Brake booster vacuum hose
connection
9. Oxygen sensor connector
10. Oil pressure switch connector
00001079
11B-15
11 Nm
100 Nm
72 ftlbs.
24 Nm
17 ft.lbs.
30
4AF
- _-_
45 Nm
33 R.lbs.
Removal steps
ZlOOOmJ
4BF
connector
22. Air conditioning compressor connector
23. V-ribbed belt
24. Power steering oil pump connection
27. Gasket
28. Starter and generator harness clamp
11B-16
NOTE
Place the removed power steering oil pump in a place
where it will not be a hindrance when removing and installing the engine assembly, and tie it with a cord.
\
\
2UlAOlCl
*
*-
11B-17
.Bd
11B-18
1.8L ENGINE
110003047
Pre-removal Operation
Distributor Removal
(Refer to GROUP 16 - Distributor.)
Timing Belt Cover Removal (Refer to P. 118-32.)
Removal steps
1. Accelerator cable connection
2. Breather hose connection
3. PCV hose connection
4. Rocker cover
FB4
Valve clearance adjustment
5. Timing belt (Refer to P. 11B-32.)
Post-installation Operation
Distributor Installation
(Refer to GROUP 16 - Distributor.)
Timing Belt Cover Installation (Refer to P. 118-32.)
Engine Adjustment (Refer to P. 118-10.)
4Ab
4Bb
4Bb
.A4
6 . Camshaft sprocket
7. Camshaft oil seal
8. Rocker arms and rocker arm shaft
assembly (Intake side)
9. Rocker arms and rocker arm shaft
assembly (Exhaust side)
10. Camshaft
11B-19
MB9
+,ROCKER
ARMS AND ROCKER ARM SHAFT
ASSEMBLY (INTAKE SIDE) I ROCKER ARMS AND
ROCKER ARM SHAFT ASSEMBLY (EXHAUST SIDE)
REMOVAL
Caution
Do not disassemble the rocker arms and rocker arm
shaft assembly.
,B+
116-20
1.8L ENGINE
OIL PAN
- Oil Pan
110003048
40 Nm
29 ftlbs.
+AF
FB+
FA+
Removal steps
1. Front exhaust pipe
2. Gasket
3. Bell housing cover
4. Drain plug
5. Drain plug gasket
6. Oil pan
7. Oil screen assembly
8. Gasket
00001082
1.8L ENGINE
MD998727
- Oil Pan
11B-21
NOTE
11B-22
110003049
I
100 Nm
72 R.lbs.
A01S0211-
4. Crankshaft spacer*
5. Crankshaft front oil seal
+AF
FB+
FA+
118-23
<MK>
\
,
0150211
Lip section
Y0,NM)Q3
Engine oil
b
201-
misrn32
Specified sealant:
Three Bond Part No. 1324 or equivalent
00001083
11B-24
1.8L ENGINE
- Crankshaft
Oil Seal
1.8L ENGINE
11B-25
11B-26
110003050
Post-installation Operation
Air Intake Hose Installation
(Refer to GROUP 15 - Air Cleaner.)
0 Coolant Supplying (Refer to GROUP 14 - Service
Adiustment Procedures.)
0 En$ine Oil Supplying
0 Accelerator Cable Adjustment (Refer to GROUP 13
- Service Adjustment Procedures.)
0
Fuel rail
7
03A0079
Engine oil
3
00001084
Removal steps
1. Breather hose connection
2. PCV hose
3. Vacuum hose connection
4. Water hose connection (Thermostat
case to throttle body)
5. Water hose connection (Throttle body
to water inlet fitting)
6. High-pressure fuel hose connection
7. O-ring
8. Fuel return hose connection
9. Accelerator cable connection
10. Brake booster vacuum hose connection
11. Oxygen sensor connector
Cold Engine
75 Nm -+ 0 Nrn
54 ft.lbs.
--f
20 Nrn
+ 0 ft.lbs. + 14
+90 + +90"
ft.lbs. + +90" --f +90'
3
\
3.3 Nrn
2.4 ft.lbs.
11B-27
31
26
/
Specified sealant:
MlTSUBlSHl GENUINE PART
970389 or equivalent
10 Nrn
7.2 R.lbs.
27
Removal steps
23. Radiator upper hose connection
b C 4 24. Water inlet fitting, thermostat and
thermostat case assembly
25. O-ring
26. Rocker cover
27. Timing belt upper cover
4Ab
28. Camshaft sprocket
29.
30.
b B 4 31.
b B 4 32.
4 B b b B 4 33.
F A 4 34.
Self-locking nuts
Gasket
Cylinder head bolt
Washer
Cylinder head assembly
Cylinder head gasket
11B-28
1.8L ENGINE
(2) Tie the camshaft sprocket and timing belt with a cord
so that the position of the camshaft sprocket will not
move with respect to the timing belt.
Intake side
Exhaust side
Front of engine c3
Loosening order
DDIWl16
1.8L ENGINE
- Cylinder
11B-29
Head Gasket
Intake side
Identification mark
G9S
Front of
Caution
The cylinder head gasket is easy to mls-install,
so be sure to check it. If it is mis-installed, malfunctions such as no oil rising to the cylinder head
will occur.
Exhaust side
F B 4 CYLINDER HEADASSEMBLY/WASHER/CYLlNDER
HEAD BOLT INSTALLATION
(1) Use a scraper or gasket remover to remove the gasket
adhering to the cylinder head assembly.
Caution
Be careful not to let any foreign substances such
as gasket scraps enter the cylinder or the coolant
and oil passages.
Washer
Cylinder head
man11
I TSB Revision
11B-30
ntake side
1.8L ENGINE
Front of engine
Operation contents
Remarks
Tighten to 75 Nm
(54 ft.lbs.).
Fully loosen.
Tighten to 20 Nm
Step
Exhaust side
Step 4
mon1s
Tightening order
Step 5
4
k
5
Painted mark
(14 ft.lbs.).
Painted mark
01X0270
.-
.-
Caution
Be sure to observe the tightening angle of
90, otherwise the bolt will come loose.
(2) If the bolt is overtightened, remove the bolt
and repeat the procedure from step (1).
b)
ma17
1 TSB Revision
1.8L ENGINE
- Crankshaft Pulley
11B-31
CRANKSHAFT PULLEY
110003051
Pre-removal Operation
Under Cover (L.H.) Removal
I
185 Nm
201m
Removal steps
1. Drive belt (Air conditioning)
2. Drive belt (Generator)
4 A F F A 4 3. Crankshaft pulley bolt
FA+
11B-32
TIMING BELT
110003052
Post-installation Operation
Drive Belt Tension Adjustment
(Refer to P. 118-8, 9.)
Under Cover Installation
Pre-removal Operation
0 Under Cover Removal
185 Nm
134 R.lbs.
21080017
00001086
Removal steps
1. Clamp section of air conditioning
2. Drive belt (Power steering,
Air conditioning)
3. Drive belt (Generator)
d A F ,Ed
4. Crankshaft bolt
d A F .Ed
5. Crankshaft pulley
F D d 6. Timing belt upper cover
1 TSB Revision
1.8L ENGINE
- Timing Belt
11B-33
Caution
If the timing belt is to be re-used, use chalk to
mark the flat side of the belt wlth an arrow indicating the direction of rotation (clockwise).
TSB Revision
P0INTS
11B-34
1.8L ENGINE
- Timina Belt
(2) Align the camshaft sprocket and the crankshaft sprocket timing marks.
(3) Install the timing belt in the following order, while making sure that the tension side of the belt is not slackened.
1. Crankshaft sprocket
2. Water pump sprocket
3. Camshaft sprocket
4. Tensioner pulley
I
Caution
After installing the timing belt, apply force to turn
the camshaft sprocket counterclockwise, and recheck that the belt is fully tensioned and that each
timing mark is in the proper position.
Camshaft sprocket
'
cover
rmcmto
TSB Revision
'
Rear of engine
11B-35
b C 4 FLANGE INSTALLATION
Install the flange as shown in the illustration.
Flange
2111~0114