Tubosco Tuboscope Vetco (Deutschland) GmbH PO. NOY LS Con ne ao su coz Maschweg 5 0-29227 Celle Fax +49 (0) 5141-8021 49 P.O.Box 31110-29231 Celle E-Mail. vsdept-celle@nov.com Questionnaire: MECHANICAL GENERAL 1 4. Question What is the purpose of a penetrameter or IQI? 2. Question What is meant by the term sensitivity with regard to radiography? 3. Que: n What are the limitations of magnetic particle inspection and liquid penetrant inspection? 4. Question What information is contained in a Welding Procedure Specification? 5. Question Why is post weld heat treatment required for some type weldments? 6. Question What is the basic difference between a DIN and an ASME penetrameter? Z. Question What type of defects would you expect to find during visual inspection of a completed weld? 8. Que: n What precaution must be taken with low hydrogen welding electrodes? 9. Que: n What information normally appears on a radiography? 40. Question What is the rule of thumb used to determine the amperage for the dry, prod method of magnetic particle inspection? age 1 of 2Tuboscope. [A Varco Company 44. Question What materials are the transducer made from? 42. Question What is a film defect? 43. Question If you were inspecting an item using the prod method and located a weak crack pattern, where would you place the prods to obtain a stronger location? 414, Question ‘What typical defects would you expect while inspecting a casting? 45. Question Describe the pulse echo technique. 416. Question Which method i.e. magnetic particle examination or liquid penetrant examination, locate non-metallic inclusions open to the surface. 47. Question What is a ‘Weld Procedure Qualification Record? 48. Question What is meant by the term “Film Density"? 49. Question ‘What factors determine the echo height of a flaw in ultrasonic inspection? 20. Question ‘What surface preparation is required on a material before magnetic patticle or liquid penetrant inspection? Page 2 of 2Tuboscope. ne Tuboscope Vetco (Deutschland) GmbH Quality Surveillance & Technical Suppor Tel +49 (0) 5141-80 20 Maschweg5 0-28227 Celle Fax +490) 5141 -80 21 49 P.O.Bor 31110-28281 Celle E-Mail vsdept-celle@nov com Questionnaire: MECHANICAL GENERAL 2 4. Question What is a mil? 2. Question Difference between stress releiving normalising, 3. Que: n Name 2 tests carried out to determine toughness. 4. Question What is max. hardness valve as per NACE MRD 175? 5. Question Name 3 types of flanges. Z. Question ‘What precautions must be taken when welding cladded pipe? 8. Question ‘What info is required on a standard mill cert? 9. Question Why is radiography preferred over other N.D.T. methods? sage 1 of 1Tuboscope. ne Tuboscope Vetco (Deutschland) GmbH Quality Surveillance & Technical Suppor Tel +49 (0) 5141-80 20 Maschweg 5 0-29227 Celle Fax +49 (0) 5141-8021 49 P.O.Box 31110-29231 Celle E-Mail. vsdept-celle@nov.com Questionnaire: MECHANICAL GENERAL 3 4. Question What is a “WPS"? 2. Question What is a “PQR” 3. Que: n What is a “WPA 4. Question What is the minimum acceptable mechanical test in a Welder Performance Qualification? 5. Question ‘TRUE OR FALSE: Qualification in the 6G position qualifies a welder in all positions for groove welds 6. Question What is meant by the term “Essential Variables" in a WPS? Z. Question What is “Preheat Temperature"? 8. Question Why is “preheat” so critical in welding alloy steels? 9. Que: n What is “Interpass Temperature”? 40. Question What is the purpose of post weld heat treatment?Tuboscope. [A Varco Company 44. Question What is the minimum tensile value of an E7018 Electrode? 42. Question What extra precaution must be taken with low hydrogen electrodes? 43. Question Does a welder need to be qualified when pre-qualified weld procedures are used? 44, Question What information is contained in a welding procedure specification? 45. Question What mechanical properties are normally specified in steel mill test reports, and in what units? Page 2 of 2Tubosco e. Tuboscope Vetco (Deutschland) GmbH PO NOY STEN og si-aom Maschweg 5 D-29227 Celle Fax +49 (0) 5141 - 80 21 49. P.O. Box 3111 D-29231 Celle E-Mail: vsdept-celle@nov.com Questionnaire: MT (MAGNETICAL PARTICLE TESTING) 4. Question Can heat have an effect on the results of a magnetic particle test? 2. Question ls Magnetical Particle Testing an acceptable method of examining a brass valve body? 3. Question How does the appearance of a surface defect differ from that of a subsurface defect? 4. Question TRUE OR FALSE: A coil shot produces what is generally considered to be a longitudinal magnetic field. 5. Question TRUE OR FALSE: The wet method is considered to be more sensitive than the dry method or the detection of surface defects. 6. Question For prod magnetization, the maximum recommended prod spacing is: a)4inches b)6 inches c) Binches___—d) 10 inches 7. Question As per ASME Section V, what amperage should be used for the dry prod exam of base metal? 8. Question How can arc burns be prevented when using prods? aver ra Aas Stn 4 OMT MasaTuboscope. Th Varco Company 9. Question What determines the strength of the magnetic field? Question 10 Surface defects are more clearly defined by A.C. or D.C. current. Page 2 of 2Tubosco Tuboscope Vetco (Deutschland) GmbH PO. NOY LS Con ne ao su coz Maschweg 5 0-29227 Celle Fax +49 (0) 5141-8021 49 P.O.Box 31110-29231 Celle E-Mail. vsdept-celle@nov.com Questionnaire: RT (RADIOGRAPHY TESTING) 4. Question ‘What is the purpose of a parameter? 2. Question ‘What is the major factor that has to be considered when specifying a particular penetrameter? 3. Question ‘What is meant by “film density” and how is it measured? 4. Question What would the term 2-2T refer to? 5. Question What are the minimum and maximum acceptance levels (ASME Section V) for film density using a gamma-ray source? 6. Question Name five (05) variables which are required to be included in a written radiograph procedure. Z. Question Why is radiograph generally preferred over other Non Destructive Examination techniques? 8. Question What type of weld defects would you expect to find with Radiography? 9. Question Per ASME, Section V, what should final acceptance of the radiograph film be based upon? (Not the ‘weldment) Daina, Asean Page 1 ofTuboscope. [A Varco Company 40. Question What factor determines placement of safety barriers, ropes etc. around an area during radiography? 44. Question ‘What publication or standard specifies the qualification requirements for technicians involved in no- destructive testing? Page 2 of 2Tubosco e. Tuboscope Vetco (Deutschland) GmbH Pe RY ee ee we msu-oom Maschweg 5 0-29227 Celle Fax +49 (0) 5141-8021 49 P.O.Box 31110-29231 Celle E-Mail. vsdept-celle@nov.com Questionnaire: UT (ULTRASONIC TESTING) 4. Question ‘What is the first step in UT examination? 2. Question Is surface condition of an iter critical for UT exam? 3. Question Why is surface condition critical? 4. Question What factors determine the echo height of a discontinuity in UT examinations? 5. Question What is the most common way to check for cracks in a weld using UT? 6. Question ‘What is the purpose of the couplant? Z. Question Describe how an ultrasonic unit is calibrated, if a calibration block ist not available. shontoon§ QUT cuTubosco e. Tuboscope Vetco (Deutschland) GmbH Pe RY ee ee we msu-oom Maschweg 5 0-29227 Celle Fax +49 (0) 5141-8021 49 P.O.Box 31110-28281 Celle E-Mail: vedept-celle@nov com Questionnaire: PT (LIQUID PENETRANT TESTING) 4. Question Is PT acceptable for non-ferrous materials? 2. Question ‘What penetrant method is more sensitive, color contrast or fluorescent? 3. Question Can PT detect subsurface discontinuities? 4. Question What is dwell time? 5. Question When using solvent removable penetrant, is it permissible to spray solvent (cleaner) directly on the part being examined? Page 1 of 1Tubosco Tuboscope Vetco (Deutschland) GmbH Pe RY ee ee we msu-oom Maschweg 5 0-29227 Celle Fax +49 (0) 5141-8021 49 P.O.Box 31110-29231 Celle E-Mail. vsdept-celle@nov.com Questionnaire: VALVES / FITTINGS / MISC. 4 4. Question What is the purpose of a nitrogen gas test on a wellhead assembly? ‘At what pressure is it carried out? 2. Que: n |s it permissible for a vendor to lubricate valve seats prior to testing? 3. Question What visual and dimensional inspection would you carry out on a seamless butt welding elbow? 4. Question What is the purpose of spot or back facing on flange bolt holes? 5. Question ‘What should be checked on the dimensional inspection of a raised face welding neck flange? 6. Question What pressure tests are required on gate valves? Z.Que: n The drawing in attachment 1 shows a typical gate valve. Identify at least 15 parts by assigning the correct numbers to the circles based on the part name-number list below. 1. | Yoke bolting 13.| Stem nut 2. | Seat ring 14.| Lantern 3._| Drain plug 15. | Yoke 4, | Backseat bushing 16. | Gland 5. | Valve port 17. | Gland flange 6. | Bonnet gasket 18. | Gland lug bolts and nuts 7. | Bonnet bolts an nuts 19. | Gate 8. | Body 20. | Hand wheel 9. | Gland bolts or gland eye bolts and nuts 21. | Stem 10. | Bonnet 22. | One-piece gland (alternative) 11. | Stem wiper packing 23. | Hand wheel nut 12. | Stem packing 8. Que: UnstE Catsn Kana eseraortnmare eet nd Aner Sh eo Ae Page 1 of 3Tuboscope. Th Varco Company |s it permissible to supply gate valves with slots rather than holes in the packing gland? 9. Question 10. Question ‘At what depth does an imperfection / defect become normally rejactable in a butt welding fitting? Page 2 of 3Valves / Fittings, Miscellaneous Questionnaire Attachment to Gate Valve Question 1 i__RAISED FACE Gate Valve Page 3 of 3Tubosco Tuboscope Vetco (Deutschland) GmbH Pe RY ee ee we msu-oom Maschweg 5 0-29227 Celle Fax +49 (0) 5141-8021 49 P.O.Box 31110-29231 Celle E-Mail. vsdept-celle@nov.com Questionnaire: VALVES / FITTINGS / MISC. 3 4. Question The drawing in attachment 1 shows a typical gate valve. Identify at least 15 parts by assigning the correct numbers to the circles based on the part name-number list below. 1. | Yoke bolting 13. | Stem nut 2. | Seat ring 14, | Lantern 3.| Drain plug 15. | Yoke 4. | Backseat bushing 16. | Gland 5. | Valve port 17. | Gland flange 6. | Bonnet gasket 18. | Gland lug bolts and nuts 7. | Bonnet bolts an nuts 19. | Gate 8. | Body 20. | Hand wheel 9. | Gland bolts or gland eye bolts and nuts 21. | Stem 10. | Bonnet 22. | One-piece gland (alternative) 11. | Stem wiper packing 23. | Hand wheel nut 12. | Stem packing 2. Question ‘What pressure tests are required on gate valves? 3. Question ‘What is the purpose of the back seat test for a gate valve? 4. Question ‘What should be checked on the dimensional inspection of a raised faced welding neck flange? Question Is the packing gland to be tight during the back seat test of a gate valve? 6. Question At what depth does an imperfection / defect become normally rejectable in a butt welding fitting? Z. Question Is it permissible to supply gate valves with slots rather than holes in the packing gland? 8. Question UnstE Catsn Kana eseraortnmare eet nd Aner ShTuboscope. Th Varco Company What visual and dimensional inspection would you carry out on a seamless butt welding elbow? 9. Question What is the purpose of spot or back facing on flange bolt holes? 40. Question |s it permissible for a vendor to lubricate valve seats prior to testing? Page 2 of 3Valves / Fittings, Miscellaneous Questionnaire Attachment to Gate Valve Question 1 i__RAISED FACE Gate Valve Page 3 of 3Tubosco e. Tuboscope Vetco (Deutschland) GmbH Pe RY ee ee we msu-oom Maschweg5 0-28227 Celle Fax +490) 5141 -80 21 49 P.O.Bor 31110-28281 Celle E-Mail vsdept-celle@nov com Questionnaire: VALVES 2 4. Question Which API Specifications apply to the fabrication, inspection and testing of valves? 2. Question Which API specification govern valve hydrostatic test pressures? 3. Que: n What pressure tests are required on gate valves? 4. Question For the low pressure seat test what test medium is used? 5. Question Should the shell test be done after the valve is painted? 6. Question What position is the gate in, during the shell test? Z. Question What position is the gate in, during the backseat test? 8. Que: n |s the packing gland to be tight during the backseat test? 9. Question Is leakage permitted on the backseat test? 40. Question ‘What is the purpose of the backseat test? Page 1 ofTuboscope. [A Varco Company 44. Question What test medium can be used for the shell, backseat and high pressure closure test? 42. Question At what pressure is the low pressure test done? 43. Question Describe the procedure for a low pressure seat test on a solid wedge gate valve. 44, Question Is it permissible for a vendor to lubricate valve seats prior to testing? 45. Question What does the term O, S and Y mean? 46. Question What parts of a valve make up the “trim"? 47. Question What fiange finish is standard on steel gate valves? 48. Question Is it permissible to use a sealing compound for the installation of threaded seat rings? 49. Question Can a solid wedge gate be fabricated by welding? 20. Question Can gate seats be made by depositing weld metal on the gate? 24, Question Is it permissible to supply gate valves with slots rather than holes in the packing gland? Page 2 of 2Tubosco e. Tuboscope Vetco (Deutschland) GmbH Pe RY ee ee we msu-oom Maschweg5 0-28227 Celle Fax +490) 5141 -80 21 49 P.O.Bor 31110-28281 Celle E-Mail vsdept-celle@nov com Questionnaire: VALVES 1 4. Question Which American standard specifies the dimensional requirements for face to face and end to end? 2. Question Which material should be used for high temperature valves? 3. Que: n Which additional destructive testing is required for low temperature valves? 4. Question What is the required position of a gate during the backseat test? 5. Question What is the meaning of valve “trim”? 6. Question What is a hot-tap? Z. Question What is a stopple fitting? 8. Que: n What is the sequence for hydro testing internally coated valves? 9. Question The allowable leak rate for a check valve is greater than for a gate valve. TURE/FALSE 40. Question What leak tests are required according to API 598? Page 1 of 1