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02 Vetco - Marine Raiser Systems
02 Vetco - Marine Raiser Systems
ChevronTexaco
ChevronTexaco BP
BP Training
Training Alliance
Alliance
Floating
Floating Drilling
Drilling
Integrating
Wellhead, BOP
and Riser Design
Vetco Gray - 2
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 3
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Guideline Type
Drilling System
Guidelineless Drilling
Systems
Connector to Housing Interface
Guidebase/GRA
Interface
Housing Interface
Vetco Gray - 4
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Mudmat Interface
Vetco Gray - 5
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 6
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 7
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 8
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Lower BOP
w/ Frame
Lower BOP
LMRP Mandrel
w/o Frame
Annular
Choke Line
Vetco Gray - 9
CT-DTC-Floating-CDE.ppt
1 Feb 2004
(Varible Bore)
Wellhead
Connector
Courtesy of Hydril Company
Vetco Gray - 10
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Lower Marine
Riser Package
(LMRP)
Lower Marine
Riser Package
(LMRP)
Riser Adapter
Annular
Vetco Gray - 11
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 12
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Hydrate Protection
Hydrates must be prevented from entering the bottom of the connector. Ice
formed from hydrates will prevent the connector from releasing
Fiber Reinforcement
PN H12025-2 (16-3/4" Wellhead)
PN H12025-3 (Super Wellhead)
Rubber
Groove
Vetco Gray - 13
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Groove
Vetco Gray - 14
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Hydrate Protection
(Methane Gas)
Hydrate Protection
Plum H4 To Inject
Freezing Inhibitor
Glycol Inhibitor
Outlet Thru
Wash Ports
ROV Hot Stab
Inlet Thru
Wash Ports
Vetco Gray - 15
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Cavity Capacity
32 Gallon
Type of Well
Vetco Gray - 16
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Exploratory Wells
Disposal
Non-Disposal
Developmental
Vetco Gray - 17
CT-DTC-Floating-CDE.ppt
1 Feb 2004
DP
Moored
Vetco Gray - 18
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Environmental conditions
Location
Season
Vessel
Deployment / Retrieval
Riser fatigue life
Vetco Gray - 19
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Currents
Vetco Gray - 20
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Substructure
Derrick
Drawworks
Hook block
Handling gear
Vetco Gray - 21
CT-DTC-Floating-CDE.ppt
1 Feb 2004
.5
1.0
1.25
1.5
2.0
2.5
3.0
3.5
J (Proposed)
4.0
Vetco Gray - 22
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Preloaded connection
significantly reduces the range of
alternating stresses induced by
cyclic loading to improve fatigue
life
Vetco Gray - 23
CT-DTC-Floating-CDE.ppt
1 Feb 2004
MR Box Connection
Profile
Vetco Gray - 24
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Casing Elevator
Lift Shoulder
Handling Lift
Eye
Vetco Gray - 25
CT-DTC-Floating-CDE.ppt
1 Feb 2004
HMF Male
Connection Profile
Mechanical
Running Tool
Hydraulic
Running Tool
Vetco Gray - 26
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Spider
Vetco Gray - 27
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Gimbal
Vetco Gray - 28
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 29
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Flex Joints
Vetco Gray - 30
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 31
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Riser Extension
Drilling Riser
Vetco Gray - 32
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 33
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 34
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Vetco Gray - 35
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Telescopic Joint
Telescopic Joint
locked position
Hydraulic latch release for inner and outer barrels
available
Vetco Gray - 36
CT-DTC-Floating-CDE.ppt
1 Feb 2004
rings
SDL, SLS, KT and SDC tensioning rings
Vetco Gray - 37
CT-DTC-Floating-CDE.ppt
1 Feb 2004
barrel
Crossover to Riser
Connector
Hydraulic Latch
Dual Packer
Inner Barrel Latch
Vetco Gray - 38
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Inner Barrel
Slipjoint /
Telescopic Joint
Slipjoint /
Telescopic Joint
Options
Options
Fluid Assist
Bearing
Options
Vetco Gray - 39
CT-DTC-Floating-CDE.ppt
1 Feb 2004
KT Tension Ring
Vetco Gray - 40
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Diverter System
In Floater Operations
Vetco Gray - 41
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Rotary Table
Control Lines/Block
Insert Packer
Diverter Assembly
DiverterLocking
Dogs
Diverter Housing
Flowline
Flowline Seals
(x2)
Vetco Gray - 42
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Flex Joint
Crossover to
Riser Connector
Control Lines/Block
Insert Packer
Diverter Assembly
DiverterLocking
Dogs
Diverter Housing
Flowline Seals
(x2)
Vetco Gray - 43
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Flowline
Diverter Assembly
Packer Element
CSO
Diverter
Divert Line
Flow Line
Vetco Gray - 44
CT-DTC-Floating-CDE.ppt
1 Feb 2004
B D
A D
DIVERTER HOUSING
REGION
W.L.
CURRENTS
Vetco Gray - 45
CT-DTC-Floating-CDE.ppt
1 Feb 2004
A STRUCTURE/RISER CONTACT
B
Lifting Equipment
Rig lifting equipment must
be able to deploy the Riser
with the LMRP/BOP
Package without exceeding
design capacity.
WAVE HEAVE
W.L.
HOOK
LOAD
NET WEIGHT OF RISER ON
LIFTING GEAR
Vetco Gray - 46
CT-DTC-Floating-CDE.ppt
1 Feb 2004
TIME
AMPLIFIED
RISER RESPONSE
MUDLINE
SOFT HANGOFF,
RISER HEAVE IS
MINIMIZED BY
TENSIONER STROKE
Vetco Gray - 47
CT-DTC-Floating-CDE.ppt
1 Feb 2004
W.L.
LMRP
Wave Loads
Environmental Conditions
Riser Pipe
Current-induced
Vortices
Vetco Gray - 48
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Steady
Current
Drift-Off/Drive-Off
D E G R A D IN G S T A T U S
G REE N
P REP FO R E DS
E D S T IM E ( A P P R O X .
60 SEC ON D S)
YE LL O W A LE RT
R E D ALER T
D IS C O N N E C T C I R C L E
V ESSEL O FFSE T
FR OM W ELL C EN TE R
G R E E N - N O R M A L O P E R A T IO N S
Y ELL O W A LER T - P RE PA RE FO R E DS
R E D A L E R T - E D S IN IT IA T E D
Vetco Gray - 49
CT-DTC-Floating-CDE.ppt
1 Feb 2004
D IS C O N N E C T C IR C L E - E D S C O M P L E T E D , R IS E R
D IS C O N N E C T E D
Disconnect Speed
Control System
VESSEL
MOTIONS
ANGLE
WAVE ACTION
CURRENTS
Vetco Gray - 50
CT-DTC-Floating-CDE.ppt
1 Feb 2004
ANGLE
MUDLINE
W.L.
VESSEL
OFFSET
ANGLE
W.L.
POSSIBLE WEAKPOINTS
C
ANGLE
D
Vetco Gray - 51
CT-DTC-Floating-CDE.ppt
1 Feb 2004
MUDLINE
F
Riser, Wellhead
and Conductor
Strength
TENSIONERS/TELESCOPIC JOINT
RISER
FLEX JOINT
LMRP/BOP
CONDUCTOR PIPE
To prevent failure
of Riser/Well System
Components, Emergency
Disconnect must be
completed before vessel
offset causes the
Riser/Well System to
exceed allowable limits.
System Considerations
F
System Objective
Provide a system level
solution for drilling in ultra
deepwater drilling:
BOP Flange
Wellhead
Connector
~6.6 MM ft-lbs
~7 MM ft-lbs
~7.7 MM ft-lbs
~8.4 MM ft-lbs
Vetco Gray - 52
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Wellhead
System
Conductor/
Casing
Connectors
BOP Flange
Wellhead Connector
Subsea Wellhead System
Conductor Sizing
(Analysis)
Conductor/Casing
Connectors
~14 MM ft-lbs
(40' Below Mudline)
Riser Recoil
Response
NO SLACK IN
WIRE ROPES
W.L.
LMRP
LMRP MUST MAINTAIN
CLEARANCE ABOVE BOP
STACK
BOP
Vetco Gray - 53
CT-DTC-Floating-CDE.ppt
1 Feb 2004
LMRP
BOP
MUDLINE
W.L.
MUD
PRESSURE
Vetco Gray - 54
CT-DTC-Floating-CDE.ppt
1 Feb 2004
SEAWATER
PRESSURE
BOP
MUDLINE
Vetco Gray - 55
CT-DTC-Floating-CDE.ppt
1 Feb 2004
W.L.
During an emergency
disconnect, external pressure
from seawater can collapse the
Riser if the mud column drops
too fast.
EMPTY
RISER
LMRP
Vetco Gray - 56
CT-DTC-Floating-CDE.ppt
1 Feb 2004
MUD RELEASE
FROM RISER
SEAWATER
PRESSURE
BOP
MUDLINE
Vetco Gray - 57
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Control Panel
Release Piston
Indicator
Power Piston
Indicator
Vetco Gray - 58
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Latch to 36
Vetco Gray - 59
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Long Term:
Corrosion
Cracks
Wear and Damage
Choke and Kill lines
Vetco Gray - 60
CT-DTC-Floating-CDE.ppt
1 Feb 2004
General
Increased fatigue life
Elimination of corrosion problems
X
X
Vetco Gray - 61
CT-DTC-Floating-CDE.ppt
1 Feb 2004
Harnessing incredibly
strong carbon fiber and
durable epoxy matrix to
produce light-weight
oilfield products
5,000 Rig
Upgrade to 10,000
Steel System
Composite System
Vetco Gray - 62
CT-DTC-Floating-CDE.ppt
1 Feb 2004
$8.4 Million
Savings
3.55 M lbs
$2.0 M
$11.7 M
$1.5 M
$15.2 M
OR
5.8 M lbs
$5.3 M
$6.1 M
$11.4 M
$5.5 M
$1.5 M
$5.2 M
$12.2 M