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    Din en 1563 - 2005

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    DEUTSCHE NORM October 2005 DIN EN 1563 ICs 77.080.10 ‘Supersedes February 2003 edition. Founding Spheroidal graphite cast irons {includes Amendments A1:2002 + A2:2005) English version of DIN EN 1563:1997 + A1:2002 + A2:2005 GieBereiwesen - Gusseisen mit Kugelgraphit (enthalt Anderung A1:2002 + A2:2005) National foreword ‘This standard has been prepared by CEN/TC 190 ‘Foundry technology’ (Secretariat: Germany). The responsible German body involved in its preparation was the Normenausschuss GieGereiwesen (Foun- dry Practice Standards Committee), Technical Committee GINA-AA 1.2 Gusseisen mit Kugelgraphit. Amendments This standard differs from the February 2003 edition as follows: ‘Amendment A2:2005 has been incorporated in support of EU Directive 97/23/EC and the Pressure Equip- ‘ment Directive. ) Examples and information relating to the use of spheroidal graphite cast iron for pressure equipment have been included (see Introduction). 'b) EN 10204 has been added to the normative references in clause 2 and clause 11 ‘Inspection docu- ‘mentation’ has been included. ©) Annex ZA has been included. Previous editions : 1961-09 1973-10 1977-40 DIN EN 1563: 1997-08, 2002-08, 2003-02 Continued on pages 2 and 3. Document comprises 28 pages. 19 No par of is slandard may bo reproduced winowt We prix parnioson a? Engl pice group ‘Deutsches institut ty Normunge V,.Bern. Beth Verlag Gmbh 1072 Bern, Germany, ‘won has the ext rgh of sale for Garman Standards (DIN-Normon worth Peer eee Page 2 DIN EN 1563:2005-10 National Annex NA (informative) Amendments to DIN EN 1593:1997-08, withdrawn in August 2002 (these amendments had already been incor- orated into DIN EN 1563:2003-02): 2) In note 1 to table 3, the reference to guideline values specified in Annex D have been dropped. b) In subclause 6.3.2, paragraphs 8 and 4, the requirements for the thickness of the sand mould have been revised. ©) Figures 1 and 2 have been completed (missing hatching included). d) The table to figure 6 has been revised. ‘As compared to DIN EN 1863, August 2002 edition, some corrections have been made to figure 6. Amendments to DIN 1683-1:1973-10 and DIN 1693-2:1977-10, withdrawn in August 1977 (these amendments had already been incorporated into DIN EN 1563:1997-9 2) Material symbols and numbers have been changed (see table). ) 23 new grades have been introduced (see table). * Former grades @GG-35.3 and GGG-40.3 have each been subdivided into three further grades in order to more precisely describe their impact behaviour at room temperature, and to allow the former grades to be replaced without impact testing, in the case of GGG-40.3 with expanded elongation, * Grades EN-GJS-450-10 and EN-GJS-450-0U are now included as (cost-effective) alternatives to former grades GGG-40 and GGG-50. These grades are primarily used in centrifugal ca: * Grades EN-GJS-800-2U (for thick-walled castings), EN-GJS-900-2 and EN-GJS-900-2U have been introduced on the basis of prior experience. ©) Additional forms of separately cast samples have been introduced (option 1, types I, Ila, Il and IV, and option 3). 4) Impact testing shall now be on Charpy-notched test pieces instead of DVM test pieces. 2) Material classification as a function of hardness has been introduced, 4) Further information on mechanical and physical properties has been included. —— COPIA COWTROLADA YALA Ett VERRELHO Page 3 DIN EN 1563:2005-10 Table NAA: Correlation of material grades asin DIN EN 1502 ‘ain grades ese DIN 16804 and DIN 1000-2 Designation sn DIN 006-1 and BIN 1888-2 Gasgnaton as n DIV EN TSE3 Symbol Matai number oynbl Materia umber Sopareiely east samples 466-853 —o7088 GIS SO DOT ESTOS = = EN-GI5-380-20-RT eNuBION = 7 EN-Gi5-980-22 ENSI010 06-003 a7088 EN-GI5- 200-1847 ENub1028 = 7 EN-GI5-200-18-RT eNusi024 = = EN-GIS- 400-18 Ens61020 aaa 7080 EN-GIS-400-18 EN-g51080 = = EN-Gi5-480-10 EN-s61040 686-59 7080 EN-GI5-800-7 EN-I51050 ase-60 0.7060 EN-GI5-600-5 EN-J61080 aae-70 o.7o7o EN-G15-700-2 ENI51070 a0e-80 0.7080 EN-GI8-800-2 eN-u51080 = = EN-GI8-800-2 en-u51090 Ceston samples = = NGO MULT ENISTON = = EN-GIS-350-200-FT EN 51020 = = EN-GIS-380-200 eNu51092 366-403 a7085 EN-Gi6-400-16ULT EN usi049 = — EN-GS-400-18U-RT EN S105 = = EN-GJS-400-80 eNus1082 306-40 7080 EN-GJS-400-150 ENWSt072 = = EN-GJS-460-100 ENIBTT82 GGG-50 EN-GJS-500-7U_ EN-JS1082 06-60 N-GJS-800-30 ENust002 as6-70 EN-GIS-700-2U en ast102 = = EN-GJS-800-2U_ EN-JS1112 | = = EN-GIS-900-20 eNustt22 Clatsliction ab «function ofhardnees = = ECGS HOIBO ENISe00 = = EN-GIS-HBIEO EN 52000 7 = EN-GIS-HESS TEn-s82030 7 = EN-GIS-HTEE EN s2040 7 = EN-GiS-H200 En82050 7 = EN-GiS-H8200 EN-JS2060 7 = EN. GS-55 ENJ62070 = EN-GIS-H8900 EN-s82080 = = EN-GJS- HRD EN-J82000 en EUROPEAN STANDARD EN 1563 NORME EUROPEENNE eno EUROPAISCHE NORM hao iain Ics 77080:10 Supersedes EN 1563:1997 and EN 1569/At;2002 English version Founding Spheroidal graphite cast irons (includes Amendments A1:2002 + A2:2005) Fonderle- Fonte a graphite sphéroi-__GiieBereiwesen - Gusseisen mit al (amendements A1:2002 + A2:2005 Kugelgraphit (enthalt Anderung inclus) ‘A1:2002 + A2:2005) EN 1563:1997 was approved by CEN on 1997-05-02, Amendment At on 2002-04-11 and Amendment A2 on 2005-06-20. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of national standard without any alteration. Up-to-date lists and bibliographical references conceming such national standards may be obtained on application to the Management Centre or to any CEN momber. ‘The European Standards exist in three official versions (English, French, German). Aversion in any other language made by translation under the responsibilty of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland, and the United Kingdom, CEN European Committee for Standardization COPIA CONTROLADA Comité Européen de Normalisation VALID EM VERMELKO Europiiisches Komitee fr Normung Management Centro: rue de Stassart, 36. B-1050 Brussels © 2005. CEN - Allsights of exploitation in any form and by any means: Ft. No. EN 1569:1997+A1:2002+2:2005 & reserved worldwide for CEN national mombers Page 2 EN 1963:1997 + A1:2002 + A2:2005 Contents Foreword to EN 1863:1997. Foreword to EN 1563:1997/A1:2002 . . Foreword to EN 1563:1997/A2:2005. . Introduction 1 Scope oe 2 Normative references Definitions 4 Spheroidal graphite cast iron. 2. Graphite spheroidizing treatment . 3 3 3, 4 Designation . 5 6 Order information Manufacture. 7 Requirements. 71 Test pieces machined from soparately cast sampies - 72 Test pieces machined from cast-on samples : 73 Test pieces machined from samples cut from a casting .. - 74 — Classification as a function of hardness 75 — Graphite structure . +10 8 Sampling. 10 84 General 10 8.2 Separately cast samples : 10 83 Cast-on samples ....... : 1 8.4 Samples cut from a casting. : 9 Test methods 12 94 Tensile test. . 12 8.2 Impact test. 12 9.3 Hardness test. 2 10 Retests : 2 10.1 Nood for retests 12 10.2 Procedure for retests. 13 11 Inspection documentation 13 ‘Annex A (normative) Classification as a function of hardness . 19 ‘Annex B (informative) Technical data of spheroidal graphite cast irons : 2 = 23 ‘Annex C (informative) Bibliography ‘Annex D (informative). Guidance values for 0,2 % proof stress for test pieces machined from samples cut from the castings E ee Annex E (normative) Formation of test units and number of tests ‘Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC........ ceceeeees 25 Foreword to EN 1563:1997 ‘This European Standard has been prepared by Technical Committee CEN/TC 190 ‘Foundry technology’, the Secretariat of which was held by DIN. Within ts programme of work, Technical Committee CEN/TC 190 requested CEN/TC 180/WG 2.30 ‘Spheroidal graphite and austempered ductile iron’ to prepare the following standard: EN 1563 Founding ~ Sphoroidal graphite cast irons This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, and conflicting national standards withdrawn, by December 1997 at the latest. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following ‘countries are bound to implement this European Standard: Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, lealang, Ireland, Italy, Luxembourg, the Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, and the United Kingdom. CGFA CS € Page 3 EN 1863:1997 + At:2002 + A2:2005 Foreword to EN 1563:1997/A1:2002 ‘This amendment to EN 1563:1997 has been prepared by Technical Committee CEN/TC 190 ‘Foundry technol ogy’, the Secretariat of which is held by DIN. ‘This amendment shall be given the status of a national standard, either by publication of an identical text or by ‘endorsement, and conflicting national standards withdrawn, by November 2002 at the latest. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following ‘countries are bound to implement this European Standard: Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greace, Iceland, Ireland, Italy, Luxembourg, Malta, the Netherlands, Norway, Portu- gal, Spain, Sweden, Switzerland, and the United Kingdom, Foreword to EN 1563:1997/A2:2005 ‘This amendment to EN 1563:1997 has been prepared by Technical Committee CEN/TC 190 ‘Foundry technol- ‘ogy’, the Secretariat of which is held by DIN. ‘This amendment shall be given the status of a national standard, either by publication of an identical text or by ‘endorsement, and conflicting national standards withdrawn, by January 2006 at the latest. This amendment has been prepared under a mandate given to CEN by the European Commission and the Eu- ropean Free Trade Association, and supports essential requirements of an EU Directive. For relationship with the EU Directive, see informative Annex ZA, which is an integral part of this European Standard. In accordance with the CEN/CENELEC Internal Regulations, the national standards organizations of the follow- ing countries are bound to implement this European Standard: ‘Austria, Belgium, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Slo- vakia, Slovenia, Spain, Sweden, Switzeriand, and the United Kingdom. Introduction ‘This European Standard deals with the classification of spheroidal graphite cast iron in accordance with the mechanical properties of the material ‘The properties of spheroidal graphite cast iron depend on its structure. ‘The mechanical properties of the material can be evaluated on machined test pieces prepared from ~~ separately cast samples; = samples cast onto either the casting or the running system (referred to below as ‘cast-on samples’) — samples cut from a casting (subject to agreement between manufacturer and purchaser). ‘The grade of the material is defined on the basis of the mechanical properties measured on machined test pieces prepared from separately cast samples. It hardness is a requirement of the purchaser as being important for the application, then Annex A provides means for its determination. Further technical data on spheroidal graphite cast iron are given in Annex B. ‘Spheroidal graphite cast iron can be used for pressure equipment, €g fr — compressor housings — industrial valves (bodies, bonnets, covers), check valves, building valves, diaphragm valves, pressure relief valves, valves for chemical and petrochemical process industries; — shell boilers. ‘The suitable material grades for pressure applications and the conditions for their use are given in specific product or application standards. For the design of pressure equipment, specific design rules apply, iy VERMELHO Page 4 EN 1569:1997 + A1:2002 + A2:2005 1 Scope ‘This European Standard defines the grades and the corresponding requirements of spheroidal graphite cast ‘This European Standard classifies cast iron based on mechanical properties measured on machined test pieces prepared from: = separately cast samples; = cast-on samples; = samples cut from a casting. ‘This standard also classities cast iron as a function of hardness. This standard does not include technical delivery conditions for spheroidal graphite iron castings (see EN 1859-1 and EN 1559-3). It does not cover spheroidal graphite cast iron used for pipes. fittings and accessories, which are dealt with in EN 545, EN 598, EN 969 and ISO 2531. 2 Normative references “This European Standard incorporates by dated or undated reference, provisions from other publications. These Normative references are cited at the appropriate places in the text and the publications are listed hereafter. For Geted references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 10002-1 Metallic materials ~ Tensile testing ~ Part 1: Method of test (at ambient temperature) EN 10003-1 Metallic materials ~ Brinell hardness test - Part 1: Test method EN 10045-1 Metallic materials - Charpy impact test ~ Part : Test method EN 10204, Metallic products - Types of inspection documents ENISO 945 : 1994 Cast iron - Designation of microstructure of graphite (ISO 945 : 1975) NOTE: informative references to documents usad in the preparation of this standard, and cited at the ‘appropriate places in the text, are listed in a bibliography, see annex C. 3 Definitions For the purposes of this standard, the following definitions apply: 3.1. spheroidal graphite cast iron ‘Cast material iron and carbon based, the latter element being present mainly in the form of spheroidal graphite particles. NOTE: Spheroidal graphite cast iron is also known as ductile iron. 3.2. graphite spheroidizing treatment Treatment which brings the liquid iron into contact with a substance to produce graphite in the spheroidal form during solidifaction. Pages EN 1563-1987 + At:2002 + A2:2005 4 Designation ‘Tho material shall be designated either by symbol or by number as given in tables 1 to 4, 5 Order information ‘The following information shall be euppliod by the purchaser: ‘9 the number of this European Standard (EN 156: bi the designation of the material: } any special requirements which have to be agreed by the time of acceptance of the order. 6 Manufacture “The method of manufacturing of spheroidal graphite cast fon as well as ts chemical composition and any heat treatment, unless specified by the purchaser, shal be let to the discretion of the manufacture. All agreements between the manufacturer and the purchaser shall be made by the time of the acceptance of the order. 7 Requirements 7.1. Test pieces machined from separately cast samples 7.1.4 General ‘The mechanical propertias of spheroidal graphite cast iron shall be as specified in tables 1 end 2, and, if applicable, in accordance with the requirements given in 7.1.2, 7.1.2 Impact test “The particular impact resistance values given in table 2for room and low temperature applications, if applicable, ‘shall only be dotermined if specified by the purchaser by the time of acceptance of the order. Page 6 EN 1563:1997 + A1:2002 + A2:2005, ‘Table 1: Mechenical properties measured on test pieces machined from separately cast samples Tensile strength | 0,2% proof stress | Elongation Material designation Re Roos 4 Nim? Nim? % Symbol Number en. in me. EN-GJS-350-22-LT') ENISTOTS ‘350 7220 22 EN-GJS-360-22-AT*) EN-JS1OT4 350 220 22 EN-GJS-360-22 EN-ISTO1O 360 7220 22 EN-GIS-400-18.1T) EN-JS1025 400 240 18 EN-GJS-400-18-RT*) EN-JS1024 400 250 18 EN-GJS-400-18 EN-JS1020 “400 7250 18 EN-GJS-400-15 EN-JSTO3O ‘400 250 15 EN-GIS-450-10 EN-JS1040 450 310 10 EN-GJS-500-7 EN-JSTO5O 500 320) "te _| ENGIS-700-2 EN-JSTO70 700 “420 z EN-GJS-800-2 EN-JSTOBO ‘800 “480 2 EN-GJIS-800-2 EN-JSTOSO ‘300 600 2 1) LT for low temperature 2) AT for room temperature NOTE 1: The values for these materials apply to castings cast in sand moulds of comparable thermal diffusivity, Subject to amendments to be agreed upon in the order, they can apply to castings obtained by NOTE 2: Whatever the method used for obtaining the castings, the grades are based on the mechanical properties measured on test pieces taken from samples separately cast in a sand mould or @ mould of ‘comparable thermal diffusivity. NOTE 3: 1 N/mm? is equivalent to 1 MPa. NOTE 4: The material designation is in accordance with EN 1560. Page 7 EN 1863:1997 + A1:2002 + A2:2005 ‘Table 2: Minimum impact resistance values measured on V-notched test pisces machined from separately cast samples Minimum impact resistance values in Joules eee ‘at room temperature (2328) °C at (-2042) °C at (~402) °C mean value |individual] meen value [individual] mean value individual Symbol Number | from 3 tests | value _| from 3tests | value _firom 3 tests] value EN-GIS-350-221T)[EN-ISIOIS] ——_— = = = 2 e ENGIS-350-22.ATV[ENISIONS] 17 v4 = = E = ENGIS-400-18-07) [ENJSTOZ5] = 72 3 EN-GJS-400-18-AT) |EN-JS1024| 14 7 : S +) LT for low temperature 2) RT for room temperature NOTE 1: The values for these materials apply to castings cast in sand moulds of comparable thermal diffusivity. Subject to amendments to be agreed upon in the order, they can apply to castings obtained by akernative methods. NOTE 2: Whatever the method used for obtaining the castings, the grades are based on the mechanical properties measured on test pieces taken from samples separately cast in a sand mould or a mould of comparable thermal diffusivity. NOTE 3: The material designation is in accordance with EN 1560. 7.2. Test pieces machined from cast-on samples 7.2.1 General ‘The mechanical properties of spheroidal graphite cast iron test pieces shall be as specified in tables 3 and 4, ‘and. if applicable, in accordance with the requirements given in 7.2.2. 7.2.2 Impact test ‘The particular impact resistance values given in table 4 for room and low temperature applications, if applicable, shall only be determined if specified by the purchaser by the time of acceptance of the order. Page 8 EN 1863:1997 + A1:2002 + A2:2005, ‘Table 3: Mechanical properties measured on test pieces mechined from cast-on samples 7) LT forthe low temperature 2) RY for room temperature NOTE 2: 1 Nie? is equivalent to 1 MPa. NOTE 3: The material designation is in accordance with EN 1560. eo ee co | sh | he oe - sm | ee lee sale oes ce Pane ret le ial aa ee todas = | ee | = ee meet |e 2 | tem | = oo aes ieso ania: vem | Sa, ae ele 2 Te Sela ae norte este icles Saas ‘ga | = tS wes] 38 me rs 30 450 310 10 2212 La. vem menace water —T T= 30 ‘500 320 7 ceeeeensenes (feted ere cfd et = ; weee| e : eS eee = 7 ae tel laiaies = : TS 30 700 420 2 eee egos ciel aes = z T T= 30 300 very 7 eS i 2212 2 |. resnmmahoe mente tec ts 90 900 | ‘600 2 2612 © (a. rovtmwnlte miter mse NOTE 1: The properties of a test piece machined from a cast-on sample cannot reflect exactly the properties of ‘casting itself, but can be belter approximation than those obtained from a separately cast sample. Page 9 EN 1563:1997 + A1:2002 + A2:2005 ‘Table 4: Minimum impact resistance values measured on V-notched test pieces machined from cast-on samples T Minimum impact resistance values in Joules Relevant wall Material designation thickness | at room t temperature at (-2042) °C | at(-40+2) °C (2325) °C mean jndivdual] mean fndividual mean jindvidual Walue [vale | vawe | value | value | value trom from ‘rom Symbol Number | mm __| 3 tests 3 tests Stete ; T= 60} z 73 Ressommnson, 21 -{|-1-1-]1 615 rz 60 a7 | 14 EN-GJS-350-22UATAJEN-IS1029] 60 <1 = ooo] qs | 12 | . E : - : iso <1 = 69] ws enaus-aoo-revarfenssroag|so <= 8) Pe TS PT} 7 soc s eo} Ta] TT EN-GIS-400-18UATAJEN-ISI059[e0 <5 = ool 4p ewer ) LT for low temperature 2) AT for room temperature NOTE 1: The values for the materials normally apply to castings with thicknesses between 30 mm and 200 mm and with a mass greater than 2 000 kg or when the relevant wall thickness may vary between ‘30 mm and 200 mm, NOTE 2: The properties of a cast-on test piece cannot reflect exactly the properties of the casting itselt, but can be a better approximation than those obtained on a separately cast sample, Further values are given in annex D for guidance. NOTE 3: 1 Nimm? is equivalent to 1 MPa. NOTE 4: The material designation is in accordance with EN 1560. 7.3 Test pieces machined from samples cut from a casting If applicable, the manufacturer and the purchaser shall agree on: ~ the place(s} on a casting where the samplets) shall be taken; — the mechanical properties that shall be measured; = the values of these mechanical properties. NOTE 1: The properties of castings are not uniform because of the complexity and variation in section thickness. NOTE 2: Tables 1 to 4 may be used for guidance on the likely properties within the casting, but the properties can be equal to of lower than those given in tables 1 to 4. The values given in tables 1 and 2 ‘are more relevant to smaller castings, and those in tables 3 and 4 are more relevant to larger castings. Further values are given for guidance in annex D. Page 10 EN 1563:1997 + A1:2002 + A2:2005 7.4 Classification as a function of hardness The hardness shall only be specified when agreed between the manufacturer and the purchaser (see annex A). 7.5 Graphite structure “The graphite structure shall be mainly of form V and VI in accordance with EN ISO 945 : 1994. Amore precise definition can be agreed by the time of acceptance of the order. ‘This structure shall be confirmed either by metallographic examination of by non-destructive methods. In case of dispute, the result of the microscopic examination shall prevail. 8 Sampling 8.1. General ‘Samples shall be provided to represent the castingls) produced. ‘Samples shall be made from the same metal used to produce the casting|s) which they represent (see annex E). 8.2 Separately ce: samples 8.2.1 Frequency and number of tests ‘Samples representative of the material shall be produced at a frequency in accordance with the in-process quality assurance procedures adopted by the manufacturer, In the absence of an in-process quality assurance procedure or any other agreement between the manufacturer tnd the purchaser, a minimum of one tensile test sample shall be produced to confirm the material at a frequency to be agreed between the manufacturer and the purchaser by the time of acceptance of the order. When impact tests are agreed by the time of acceptance of the order, samples shall be produced at a frequency to be agreed between the manufacturer and the purchaser. .2, Samples and test pieces ‘The samples shall be cast soparately in sand moulds at the same time as the castings and under representative spheroidization and inoculation treatments. “The samples shall meet the requirements of either figures 1, 2 or 3. “The samples shall not be removed from the mould at a temperature higher than that of the castings Uf the graphite spheroidizing treatment is carried out in the mould (Ir-mold method), the samples may be «= either cast side-by-side with the castings, with a joint running system ~ or cast separately using a similar treatment method in the sample mould as the method used to produce the casting. tment, if any, as the castings which they represent. ‘The samples shall be subjected to the same heat tr The tensile test piece shown in figure 4 and, if applicable, the impact test piece shown in figure & shall be Inachined from @ sample shown in figures 1 and 2 (hatched part) or from the sample shown in figure 3. Unless: Duherwise agreed, the choice of the option is left to the discretion of the manufacturer. a COPIA CONTROLADA ‘VALIOA EX VERMELHO Page 11 EN 1563:1997 + A1:2002 + A2:2005 8.3. Cast-on samples 8.3.1 Frequency and number of tests Cast-on samples ate representative of the castings to which they are attached and also of all other castings of 2 similar wall thickness from the same test unit, or produced at the same time interval in accordance with the ineprocess quality assurance procedure used by the manufacturer One tensile test shall be carried out to confirm the material unless there has been a spe the manufacturer and the purchaser. agreement between When impact tests are agreed by the time of acceptance of the order, samples shall be produced at a frequency to be agreed between the manufacturer and the purchaser. 8.3.2 Samples and test pieces ‘The samples from which the test pieces for tensile and/or impact test are taken are cast-on to the castings or the running system. Cast-on samples should be chosen in preference to separately cast samples when the unit ‘mass of the castings is equal to or greater than 2 000 kg or when the relevant wall thickness varies between 30 mm and 200 mm. When the mass of the casting exceeds 2 000 kg and its thickness exceeds 200 mm, only cast-on test samples shall be used. In this case, the dimensions of the cast-on sample shall be agreed by the manufacturer and the purchaser by the time of acceptance of the order. ‘The positioning of the cast-on samples shall be agreed between the manufacturer and the purchaser by the time of acceptance of the order, taking into account the shape of the casting and the running system, in order to avoid any untavourable effect on the properties of the adjacent material. Cast-on samples may be used for any mass or section thickness of the casting, at the discretion of the manufacturer or by agreement with the purchaser. The samples shall have the shape and dimensions indicated in figure 6. The minimum thickness of the sand mould surrounding the samples shall be 30 mm for types A and B and 60 mm for types C and D. Unless otherwise agreed, when castings the castings until after the heat treatment. to be heat treated, the cast-on samples shall not be separated from The test pieces shall be in accordance with figure 4 and figure 5. 8.4 Samples cut from a casting 8.4.1 General In addition to the requirements of the material, the manufacturer and the purchaser may agree on the properties required at stated positions in the casting. These properties shall be determined by testing machined test pieces cut from the casting at these stated positions. These test pieces should have adiameter equal to or smaller than 113 of the casting wall thickness and should be larger than 1/6 of the casting wall thickness. In the case of lege individual castings tepanned samples may be taken at agreed postions in the casting which are to-be states 8.4.2 Other conditions The position on the casting from where the sample is cut shall be in an area where the casting wall thickness is close to the relevant wall thickness of the casting. For the purpose of determining the size of the test piece to be used, the purchaser shall, by the time of ‘acceptance of the order, indicate to the manufacturer which are the important sections. In the absence of any direction by the purchaser, the manufacturer may choose the diameter of the test piece to be used. TAOLADA td Page 12 EN 1563:1997 + A1:2002 + A2:2005 9 Test methods 9.1 Tensile test ‘The tensile test shall be caried out in accordance with EN 10002-1. The preferred test piece diameter is {4 mim, but, for technical reasons and for test pieces machined from castings, itis permitted to use @ test piece JP aitterent diameter (see figure 4). In either case the original gauge length of the test piece shall conform to the formula: Ip = 865xy5, = Sxd where: Tp is the original gauge length; 5, is the original cross-section area of the test piece; 4 is the diameter of the test piece along the gauge length. If the above formula for Ly is not applicable. then an agreement shall be made between the manufacturer and the purchaser on the dimensions of the test piece. 9.2 Impact test The impact test shall be carried out on three Charpy impact test pieces tse figure 6) in accordance with EN 10045-1 using test equipment with available energy compatible with the properties of the spheroidal ‘graphite cast iron being tested. 9.3 Hardness test When agreed between the manufacturer and the purchaser, the hardness shall be determined as Brinell hardness in accordance with EN 10003-1. Other hardness tests may also be agreed. ‘The test shall be corried out on the test pieces or at one or several points on the castings after preparation of the testing area in accordance with the agreement made by the manufacturer and the purchaser. If the measuring points are not the subject of an agreement, they shall be chosen by the manufacturer. Further information on hardness. given in annex A. 10 Retests 10.1 Need for retests Retesting shall be carried out if a test is not valid. A test is not valid if there is: aa faulty mounting of the test piece or defective operation of the test machine; bi a defective test piece because of incorrect pouring or incorrect machining: c)@ fracture of the tensile test piace outside the gauge length; ear] CONTAOLADA ALO 4d) a casting defect in the test piece, evident after fracture. vit In all cases, anew test piece shall be taken from the same sample of a duplicate sample cast at the same time, The result of the retest shall be used. Page 13 EN 1563:1997 + A1:2002 + A2:2005 10.2. Procedure for retosts If any test gives results which do not conform to the specified requirements, for reasons other than those given in 10.1, two retests shall be carried out for each failed test ‘The castingis) represented by the test shall be regarded as conforming to the specified requirements if both of the retests give satisfactory results as indicated in 7.1, 7.2 and 7.3. However, the castings represented by the retests shall be regarded as non-conforming to this standard if the retests are valid but one of the results does not satisty the specified property. Unless otherwise specified, in the case of castings in the as-cast conditions which have non conforming properties, a heat treatment can be carried out. In the case of castings which have undergone a heat treatment and for which the test results are not valid, the manufacturer shall be petmitted to re-heat-treat the castings and the representative samples. In this event, the samples shall receive the same number of heat treatments as the castings. If the results of the tests carried out on the test pieces machined from the re-heat-reated samples are ‘satisfactory, then the re-heat-treated castings shall be regarded as conforming to the specified requirements or to this standard. ‘The number of re-heat treatment cycles shall not exceed two. 11 Inspection documentation When ordering material for pressure equipment applications, the equipment manufacturer has the obligation to request appropriate inspection documentation according 10 EN 10204 affirming conformity to the specifica- tion for the material contained in this standard. For other applications, when requested by the purchaser and agreed with the manufacturer, the manufacturer shall issue for the products the appropriate inspection document in accordance with EN 10204. COPIA” CONTROLADA Page 14 EN 1563:1997 + A1:2002 + A2:2005 ‘Types 1, Ma, Ill and IV Type lib C fil os Dimensions in millimetres Type Dimension 1 Ta mb Vv 50 75 y 40 585 80 80 125 x 30 40 | 400r50 60 65 yy 80 100 100 150 165 2 ‘A function of the test piece length te 4) For information only 2) z shall be chosen to allow a test piece of dimensions shown in figure 4 to ‘machined from the sample. ‘The thickness of the sand mould surrounding the samples shall be = 40 mm minimum for types I, Ie and Ib; ~ 80 mm minimum for types Il end IV. NOTE: For the manufacture of thin-walled castings or castings in metal moulds, the tensile properties may, by agreement between the manufacturer and the purchaser, be determined on test pieces taken from samples of thickness u less than 12,5 mm. RN CoAT er ee Page 15 EN 1563:1997 + A1:2002 + A2:2005 : Type cima a we [eee [8 7 A function of the test piece length ") For information only ) z shall be chosen to alloy a test piece of dimensions shown in figure 4 to stati ne one The thickness of the sand mould surrounding the samples shall be = 40 mm minimum for types I and Il; = 80 mm minimum for types IIT and IV. NOTE: For the manufacture of thin-walled castings or castings in metal moulds, the tensile properties may, by agreement between the manufacturer and the purchaser, be determined on test pieces taken from samples of thickness u less than 12,5 mm. Figure 2: Sepsrately cast samples (option 2) COPIA CONTR Page 16 EN 1563:1997 + A1:2002 + A2:2005 Dimensions in millimetres ID) og 1. Geramic filter + fe @ a) sample by schematic drawing of one type of mould, given as an example Figure 3: Separately cast samples (option 3) oe SIA CONTROLADA ALO EMt_VERMELHO Page 17 EN 1863:1997 + A1:2002 + A2:2005 4 Tensile test piece dimensions Dimensions in millimetres ly ee ee ne) 5 26 30 7 |. 8 42 10 50 60 ~ 147) 70 84 20 100 120 Vin principle 2) Preferred dimension where: Ly is the original gauge length; i.e. Ly = 5 xd: d_ is the diameter of the test piece along the gauge length; L, is the parallel length; L, > Lo (in principle L,-Ly > a; 1, is the total length of the test piece, which depends on L, and J. NOTE: The method of gripping the ends of the test piece, together with their length 4, may be agreed a between the manufacturer and the purchaser. Figure 4: Tensile test piece COR A VALIOS EM_VERMELHO CONTROLADA Page 18 EN 1563:1997 + A1:2002 + A2:2005 Dimensions in millimetres - < 020,14 | UY, \ | | 06, 820, 4 ‘Casting (or running system) a Dimensions in miinetes ey J Fetevant wall thickness of Type | the castings A a » « h 4 | owe | nd _L A 12128 15 fn 75__| 20%0 80 2) 8 12,5.<1530 25 9 125 | _30t0 40 a) = c go

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