TRIAL 1

UJIAN AKHIR SEMESTER PAP - VESSEL

Alifah Ismawati /1206212382
DIKETAHUI
Vessel
H
Di
R (corrosion)
CA
Heads
P
T
Material
S
E

=
=
=
=
=
=
=
=
=
=
=
=

55 m
1.8 m
902 mm
2 mm
standard ellipsoidal
1200 kN/m2
150 C
302 F
Stainless steel (347)
17100 psi
(Table 13.2)
117900.412245 kN/m2
1 (Asumsi full joint)

1. Column Wall Thickness

* Tegangan Circumferential
t
=
(PR/(SE -0.6P))+CA
t
=
11.24 mm
P < 0.385 SE
1200 < 45391.65871
*Tegangan Longitudinal
t
=
t
=

(PR/(2SE + 0.4P))+CA
6.58 mm

2. Selection and Sizing of Vessel Heads

Kind of Heads
=
Standard Ellipsoidal
h (new)
K (new)

=
=
=

450 mm
1/6 (2+(D/2h)^2)
1

h (Corroded)
K (Corroded)

=
=
=

452 mm
1/6 (2+(D/2h)^2)
0.997

=
=

(PDK/(2SE-0.2P))+CA
11.16 mm

*Sehingga dengan jenis head standar ellipsoidal, dibutuhkan ketebalan head sebesar 11.16 mm
* Ketebalan ini mendekati ketebalan vessel dengan tegangan circumferential (11.24 mm)
3. Design Loads

a. Internal Pressure
Design Pressure
Operating P

=
=

b. Wind Loading
uw
Pw
Mean D
Loading (Fw)
Mx

=
=
=
=
=

1200 kN/m2
1192 kN/m2

160 kph
1280 N/m2
1.938 m
2480.64 N/m
3751968 Nm

(Internal Pressure)

(asumsi)

c. Dead Weight of Vessel and Contents

*Weight of Vessel (Wv)
Cw
=
1.15 (vessel with plates)
Dm
=
1.814 m
Wv
=
240*Cw*Dm*(H+0.8Dm)*t
=
395683.170355 N
=
395.68 kN
*Weight of plate
Area plates
ratio weight and area

2.54 m2

1.2 kN/m2

=
Weight of plate
including liquid on it
Wp
=

259.43 kN

*Weight of insulation
V insulation
=
Wi
=
=

17 m3
21804.19 N
21.80 kN

*Weight of Fittings
Wf
=
=

3.052 kN

Wi
21.80 kN

4. Stress Analysis
Bagian bawah kolom distilasi (t = 16 mm)
*Pressure Stress
L
=
PD/4t
=
33750 kN/m2
h
=
PD/2t
67500 kN/m2
*Dead Weight stress
w
=
=

Wv/(Di+t)t)
7658.38 kN/m2

(compressive)

*Bending Stress
Do
Iv
b

=
=
=
=
=
=

1.83 m
Do^4 - Di^4)/64
0.0376 m4
(M/Iv)((Di/2)+t)
91372122.1652 N/m2
91372 kN/m2

*Resultant Longitudinal Stress

z
Lwb
=
Upwind
z

117464 kN/m2

Downwind
z

-65280.50 kN/m2

Greatest Principle stress

=

132780.5 kN/m2

*Elastic Stability(Buckling)
c
=
2*10^4*(t/Do)
=
174.67 N/mm2
=
174672.489083 kN/m2

Kesimpulan :
1 Selain itu, jenis head standard ellipsoidal sesuai untuk desain vessel distilasi ini karena ketebalannya mendek
ketebalan vessel tegangan circumfential ( 11 mm)
2 Design Vessel dengan ketebalan minimum (t) = 11.24 mm dan dibagi 5 bagian (12,13,14,15,16 mm) sudah m
persyaratan dan vessel tersebut tidak akan terjadi buckling. Hal ini dapat dilihat dari
compressive stress (99030.5 kN/m2) ketika kosong.

SEMESTER PAP - VESSEL

ifah Ismawati /1206212382
DIKETAHUI
Insulation
thick insulation =
mineral wool =

55 mm
130 kg/m3

Support
height =

2.5 m

Plate =

85

Asumsi dibagi 5 bagian

t1 =
t2 =
t3 =
t4 =
t5 =

12
13
14
15
16

etebalan head sebesar 11.16 mm

ircumferential (11.24 mm)

nternal Pressure)

ompressive)

(Steel Material)

Total Weight
Wv
Wp
Wi
Wv

395.68 kN
259.43 kN
21.80 kN
21.80 kN
698.72 kN

*Maximum compressive stress when vessel is not under pressure

=
99030.50 kN/m2

vessel distilasi ini karena ketebalannya mendekati

dibagi 5 bagian (12,13,14,15,16 mm) sudah memenuhi

al ini dapat dilihat dari c (174672 kN/m2) > maximum

TRIAL 2
Pada trial 2 untuk membuktikan jenis head hemisphere desain vessel distilasi akan melebihi buckling stress

DIKETAHUI
Vessel
H
Di
R (corrosion)
CA
Heads
P
T
Material
S
E

=
=
=
=
=
=
=
=
=
=
=
=

55 m
1.8 m
902 mm
2 mm
standard ellipsoidal
1200 kN/m2
150 C
302 F
Stainless steel (347)
17100 psi
(Table 13.2)
117900.412245 kN/m2
1 (Asumsi full joint)

1. Column Wall Thickness

* Tegangan Circumferential
t
=
(PR/(SE -0.6P))+CA
t
=
11.24 mm
P < 0.385 SE
1200 < 45391.65871
*Tegangan Longitudinal
t
=
(PR/(2SE + 0.4P))+CA
t
=
6.58 mm
P < 1.25 SE
1200 < 147375.5153
2. Selection and Sizing of Vessel Heads
Kind of Heads
=
Hemisphere
h (new)
K (new)

=
=
=

mm
1/6 (2+(D/2h)^2)
-

h (Corroded)
K (Corroded)

=
=
=

mm
1/6 (2+(D/2h)^2)
-

=
=

(PR/(2SE-0.2P))+CA
6.59 mm

()

()

*Sehingga dengan jenis head hemisphere, dibutuhkan ketebalan head sebesar 6.59 mm
* Ketebalan ini mendekati ketebalan vessel dengan tegangan longitudinal (6.58 mm)
3. Design Loads

a. Internal Pressure
Design Pressure
Operating P

=
=

b. Wind Loading
uw
Pw
Mean D
Loading (Fw)
Mx

=
=
=
=
=

1200 kN/m2
1192 kN/m2

160 kph
1280 N/m2
1.928 m
2467.84 N/m
3732608 Nm

(Internal Pressure)

(asumsi)

c. Dead Weight of Vessel and Contents

*Weight of Vessel (Wv)
Cw
=
1.15 (vessel with plates)
Dm
=
1.809 m
Wv
=
240*Cw*Dm*(H+0.8Dm)*t
=
253648.654243 N
=
253.65 kN
*Weight of plate
Area plates
ratio weight and area

2.54 m2

1.2 kN/m2

=
Weight of plate
including liquid on it
Wp
=

259.43 kN

*Weight of insulation
V insulation
=
Wi
=
=

17 m3
21804.19 N
21.80 kN

*Weight of Fittings
Wf
=
=

3.052 kN

Wi
21.80 kN

4. Stress Analysis
Bagian bawah kolom distilasi (t = 16 mm)
*Pressure Stress
L
=
PD/4t
=
49090.9090909 kN/m2
h
=
PD/2t
98181.8181818 kN/m2
*Dead Weight stress
w
=
=

Wv/(Di+t)t)
8899.55 kN/m2

(compressive)

*Bending Stress
Do
Iv
b

=
=
=
=
=
=

1.82 m
Do^4 - Di^4)/64
0.0256 m4
(M/Iv)((Di/2)+t)
132594967.144 N/m2
132595 kN/m2

*Resultant Longitudinal Stress

z
Lwb
=
Upwind
z

172786 kN/m2

Downwind
z

-92403.60 kN/m2

Greatest Principle stress

=

190585.4 kN/m2

*Elastic Stability(Buckling)
c
=
2*10^4*(t/Do)
=
120.75 N/mm2
=
120746.432492 kN/m2
Kesimpulan :
1 Ketebalan head hemisphere mendekati ketebalan vessel tegangan circumfential ( 6.5 mm)

2 Design Vessel dengan ketebalan minimum (t) = 6.58 mm dan dibagi 5 bagian (7,8,9,10,11 mm) tidak memen
persyaratan dan vessel tersebut akan mengalami buckling. Hal ini dapat dilihat dari maximum compressive s
(141494 kN/m2) > sc (120746 kN/m2)

vessel distilasi akan melebihi buckling stress

DIKETAHUI
Insulation
thick insulation =
mineral wool =

55 mm
130 kg/m3

Support
height =

2.5 m

Plate =

85

Asumsi dibagi 5 bagian (t min = 6.58 mm)

t1 =
7
t2 =
8
t3 =
9
t4 =
10
t5 =
11

n head sebesar 6.59 mm

ongitudinal (6.58 mm)

nternal Pressure)

ompressive)

(Steel Material)

Total Weight
Wv
Wp
Wi
Wv

253.65 kN
259.43 kN
21.80 kN
21.80 kN
556.68 kN

92403

172786

98181

98181

*Maximum compressive stress when vessel is not under pressure

=
141494.51 kN/m2

an circumfential ( 6.5 mm)

ibagi 5 bagian (7,8,9,10,11 mm) tidak memenuhi

ini dapat dilihat dari maximum compressive stress