SIEMENS psx
ur
L BURDICK T600
Treadmill
Service Manual Part No. 086222
iSeuad or 92
SaaS /
Siemens Burdick, Inc. 15 Plumb Street Milton, WI 53563 (608) 868-6000 aR
eS!Service Manual
CONTENTS
1 GENERAL INFORMATION
1.1. Basic System Description.
1.2 Block Diagram i
1.3 Specifications ..
Bob
2 SERVICE
2.1 Electrical Service
22 Salety and Service Cautions.
2.3 Test Equipment
2.4 Adjustment Locations...
25 Self Check...
2.6 Configuration ..
NNbowe
3 PROBLEM SOLVING
3.1. General Troubleshooting
3.2 Connector Pinouts
Blt
12-13
4 REMOVAL AND REPLACEMENT PROCEDURES
4.1 Removal and Replacement
4.1.1 Housing.
4A.2 FUSOS orn
4.1.3 Treadmill Control PCB Assembly...
1.4 Idle Roller Assembly...
1.5. Drive Roller Assembly.
1.6 Walking Belt...
1.7 Drive Belt...
1
1
8 Drive Motor and Flywhec! .
9 Elevation Motor and Brake Assembly
4.1.10 DC Motor Controller.
4.1.11 Clinometer.
4.2 Exploded Views.
4,3 General Wiring,
5 MAINTENANCE
5.1 Preventive Maintenance
5.1.1 Visual Inspection.
5.1.2 Cleaning,
5.1.3 Drive Belt...
1.4 Power Cord.
5 Chassis Leakage
6 Rack Gears.
Maintenance...
8 Walking Belt Tension & Tracking ..
9 Speed & Elevation Calibration.
10 Emergency Stop Switch.
4
4
4.
4
4
4
eck...6 THEORY OF OPERATION
6.1 Primary Power Distribution,
6.2 Treadmill Control PCB ...
6.2.1 Power Supply......
6.2.2 Microprocessor and Logic...
6.2.3 Data Acquisition and 1/0......
6.2.4 Treadmill Control...
6.25 Serial Communication... :
6.3 Treadmill Control PCB Block Diagram.
7 SCHEMATIC AND COMPONENT DIAGRAM
7.1 Wiring Diagram (1 of 3)... 33
7.2 Treadmill Control PCB Schematic (2 of 3). 33
7.3 Treadmill Control PCB Schematic (Bot), 33
33
7.4 Component Diagram ..Service Manual
1 GENERAL INFORMATION
1.1 BASIC SYSTEM DESCRIPTION
The BURDICK T600 Treadmill functions as part of a
system which also includes an external treadmill
controller. Operator controls and displays are pro-
vided by the controller. The main drive and eleva-
tion motors are located inside the treadmill housing,
The interface circuitry consists of a single printed
circuit board assembly, the Treadmill Control PCB,
and also is located inside the treadmill housing. The
1.2 BLOCK DIAGRAM
3 1
' ELEVATION
CONTROLLER ' ae
SERIAL {| |
INTERFACE |
1 oy
AUXILIARY | +} CLINOMETER
i
TREADMILL i
CONTROL
PCB
BURDICK T600 can communicate with current
Siemens Burdick products, such as the TA620
controller, E350 electrocardiograph, and
§M300/M300d/M700 monitors.
‘A microprocessor on the Treadmill Control PCB
handles serial inpuYoutput to/irom the external con-
troller. The main drive and elevation motors are con-
trolled by triacs, which are actuated by circuitry on
the Treadmill Control PCB. Elevation feedback is
Provided to the microprocessor by a clinometer.
Speed information is provided by a tachometer,
which reads the speed directly from the drive
motor shalt
DC MOTOR
CONTROLLER
MAIN DRIVE
MOTOR
TACHOMETER1.3 SPECIFICATIONS
Conforms to standard:
Power rating:
Circuit breaker:
Power supply fuses:
Elevation circuit fuse:
Emergency stop (optional):
External YO:
auxiliary
controller
‘emergency stop
Max. allowable voltages at SIP/SOP:
controller interface
auxiliary interlace
Dimensions:
size without handrails
size with handrails
tread area (belt)
tread height
Weight:
Rated load:
Speed range:
Elevation range:
Drive motor:
Elevation drive motor:
Bearings:
BURDICK T600 Treadmill
CSA, C22.2No. 125
110-120 VAC, 60 Hz, 12
2-pole rocker switch, 15 A
0.25 A, 250 V, slow blow, (F2)
0.25 A, 250 V, slow blow microfuse
for external +15-V supply, (F4)
1.5 A, 250 V, slow blow, (F1)
Push-bution activated by patient or operator
S-pin D-Sub
S-pin D-Sub
S-pin internal
£12 V (RS232 levels), +15 VOC
£12 V (RS232 levels), +15 VOC
90" x 83.5" (76 om x 212 em)
34" x 83,5" (86 cm x 212. cm)
20" x 62" (51 cm x 157 cm)
6" (15 cm) from floor
Approx. 345 Ibs (156 kg)
350 Ibs (159 kg)
0.6-10 mph (1.0-16 km/n) +5%
0-25% grade +0.5% indicated
1.75-hp (1.3-kW) brushless de
0.14-hp (105-W) ac gearmotor
Permanently lubricated ball typeService Manual
2 SERVICE
2.1 ELECTRICAL SERVICE
An electrical service must be provided which is
properly grounded to ensure trouble-free operation
‘of the treadmill. A separate 115-VAC electrical ser-
vice and circuit breaker is recommended. Symp-
toms of an inadequate electrical service include
blown fuses and tripped circuit breakers.
WARNING — Prolonged operation under improper
conditions will result in damage to the treadmill.
Damage caused by inadequate electrical ser-
vice is not covered by the warranty.
NOTE — The treadmill and all peripheral equipment
‘must be properly grounded.
The treadmill is equipped with a circuit breaker on
the rear side near the power cord input. If the tread-
mill draws excessive current due to a component
failure, the breaker will rip to remove power from
the unit
2.2 SAFETY AND SERVICE CAUTIONS
CAUTION — The highest voltage to be encountered
within the unit is 190 VDC. This vollage may be
present between the de motor controller and
‘motor. Also, 120 VAC is present throughout the
treadmill. Always ensure that the unit is
unplugged belore attempting to remove the
housing or performing any other disassembly.
Use of integrated CMOS circuitry on the Tread-
mill Control PCB requires that caution be
‘observed when handling the board to prevent
damage which can be caused by static elec-
tricity. An anti-static work surface is recom-
‘mended!
2.3 TEST EQUIPMENT
‘The BURDICK T600 requires only standard elec-
tronic measuring tools and hand tools for mainte-
ance. Test equipment should be calibrated per
‘odically and be in good repair. The following equip-
‘ment is recommended:
Digital Muttimeter
Leakage Current Meter / Safety Analyzer
Allen Wrench Set (English)
Box End Wrenches (English)
‘Common Screwdrivers
Torque Wrench
‘Tape MeasureBURDICK 1600 Treadmill
2.4 ADJUSTMENT LOCATIONS
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aService Manual
2.5 SELF CHECK
‘The BURDICK T600 initiates a self test each time it
is powered up. An internal control program verifies
proper operation of the RAM, EPROM, and DUART.
Circuits. LED D4 provides a visual indication of the
test result. f the test fails, the LED flashes. If there is
‘a power failure or the test can not be performed,
correctly, the LED does not illuminate. Under normal
circumstances, LED D4 is illuminated, indicating
that the self check was performed successfully
2.6 CONFIGURATION
The BURDICK T600 is configured by switch SW1
and jumpers JMP1-JMP3, The options for SW1 are
as follows:
tions with the BURDICK TA620 Controller and/or
BURDICK M300/M300d/M700 Monitor, When a
‘monitor is attached to the CONTROLLER port, the
AUXILIARY port is enabled for output only, making
the monitor the sole control device. If wo BURDICK
‘TA620 Controllers are attached, both can control
the treadmill; however, the jumper at JMP1 must be
in place.
I ANALOG TEST MODE is selectod, the treadmill
ignores any serial communications and receives.
commands via analog test connecter J3 on the
Treadmill Control PCB. This is useful for test proce-
dures, since the treadmill can be controlled directly
by means of a simple switch box connected to J3.
{In this mode, three analog inputs to the micropro-
cessor are read approximately every 50 ms, emulat-
ing the response of a monitor/controller. The active
low control signals are defined as follows:
DIP SWITCH SETTINGS
STANDARD
MODE
All switchos OFF
ANALOG TEST
MODE
‘Switch 1 ON
‘Switches 2, 9, & 4 OFF
£350 OUT
MODE
‘Switch 3 ON
‘Switches 1, 2, & 4 OFF
BURN-IN TEST
MODE
| switch 20N
orr_orr_orr_orr | Switches 1,3, & 4 OFF
STANDARD MODE is the default setting. In this
mode, the treadmill is configured for communica-
Function | pina | pina | Pies
START o | o
sToP o | o
wwesreeo | 1 | o
vec sPeeD | 0 1
wcevev | 1 0 1
DEC ELEV
The E350 OUT MODE allows RS232 communication
with a specially configured BURDICK E350 Electio-
cardiograph via the AUXILIARY port, Jumpers JMP2
and JMP3 must be set to the E350 position (pins 2
and 3 shorted together) in order to provide the
required inverted signals. NOTE: The E350 OUT
MODE currently is unused in the United States.
The BURN-IN TEST MODE is for factory use only,BURDICK 1600 Treadmill
3 PROBLEM SOLVING
9.1 GENERAL TROUBLESHOOTING
TURN ON MAINS POWER,
"TREADMILL, AND CONTROLLER.
ELEVATION ANO SPEED.
aa 1 wrencomecrna castes
rean Toe connect Ts conncorens oa EPAMR On REPLACE
(avaTonnor acm)
POSSIBLE FAULTY CONTROLLER.
‘SWAP WITH KNOWN GOOD. | 0
CONTROLLER Is PROBLEM
‘SOLVED?
REPLACE CONTROLLER
IS LED D4 ON TREADMILL CONTROL,
'PcB TURNED ON CONTINUOUSLY?
REPLACE
‘TREADMILL CONTROL PCO,
SLED DEFLASHING?
Acpowen source ano [wo
FUSE F2 OK?
REPLACE.
TREADMILL CONTROL Pe®Service Manual
3.1 GENERAL TROUBLESHOOTING (CONTINUED)
|
ABLE To START WALKING
BELT USING CONTROLLER?
CONNECTIONS BETWEEN TREAD. | yo
MILL CONTROL Pea, MOTOR CON.
TROLLER, AND MOTOR OK?
REPAIR OR REPLACE
EMERGENCY STOP swiTCH
INSTALLED?
REPLACE EMERGENCY STOP
‘CONNECTOR WITH JUMPER AF JP1,
TS PROBLEM SOLVED?
‘NOVAC PRESENT BETWEEN
P22 AND JP24?
{KH SQUARE WAVE SIGNAL
‘ACROSS ROI
RepLace
‘Dc MOTOR CONTROLLER
‘JUMPER PROPERLY INSTALLED
‘ACROSS PING 28 3AT JPY?
REPAM OR REPLACE
EMERGENCY STOP SwTCH
REPLACE
‘TREADMILL CONTROL Pca
REPLACE
TREADMILL CONTROL Pca.BURDICK T600 Treadmill
3.1 GENERAL TROUBLESHOOTING (CONTINUED)
ABLE TO INCREASE BELT
‘SPEED FROM CONTROLLER?
‘TACHOMETER CONNECTIONS
"AND WIRING OK?
REPLACE OR REPAR
oaeaceree
‘TACHOMETER PULSES
Present aT U'36°
DOES DUTY CYCLE OF 12 SIGNAL
‘ACROSS Ro} WEREASE DURING
‘SPEED INCREASE REQUEST?
REPLACE
Dc MOTOR CONTROLLER
CU)
REPLACE
‘TREADMILL CONTROL PCO.
ABLE TO BRING TREADMILL TO
‘COMPLETE STOP FROM FULL
‘SPEED WITHIN 10 SECONDS?
nina OK To EXTERNAL s OFM
‘BRAKE RESISTOR?
REPLACE
Bc MOTOR CONTROLLER
_——————
REPAIR WIRING OR
REPLACE RESISTOR,
ABLE TO CHANGE ELEVATION
‘sina CONTROLLER?
FUSE FI OK?
REPLACE FUSE
CONNECTIONS BETWEEN JP6.
ELEV. MOTOR, MOTOR DRAKE,
RUN CAPACITOR OK?
sacar rae
AC PRESENT BETWEEN JP8.172 8
JRE DUNG INCIDEG ELEVATION.
‘ATTEMPT?
apa
[REPLACE MOTOR OR
[RUN CAPACITOR
REPAIR CONNECTIONS.
REPLACE
‘TREADMILL CONTROL PCB
a
10Service Manual
3.1 GENERAL TROUBLESHOOTING (CONTINUED)
PERFORM ELEVATION CALIBRATION.
‘CHECK CLINOUETER Wines & | ve ceed
ENSURE POSITION Is VERTICAL,
DISPLAY OK?
DOES ELEVATION DISPLAY APPEAR,
‘TOBE CORRECT OVER ENTIRE
‘ow2s% RANGE?
DISCONNECT CLINOMETER CABLE.
'AT BOARD. APPLY +i0VDG 10
CCLINOMETER BETWEEN PINS 2 1,
{SVDC BETWEEN PINS 3.4 17
REPLACE CLINOMETER
vorgsaevirim geron senses
(NOT EXCESSIVELY NOISY) LEVATIONSOTOR onane
nBURDICK 1600 Treaamill
3.2 CONNECTOR PINOUTS
‘teadmill Control PCB
JP1 [TO EMERGENCY STOP swiTCH]
1 GND
2 SIGNAL
3 Hav
JP2 [0c MOTOR CONTROLLER]
1-2 ACNEUT
3 START
4 RUNISTOP
5-6 SPDCTRL+
7-8 HALL
JS [INTERNAL Test CONNECTOR]
1 49v
2 GND
3-5 TESTI-TEST3
JP4 {cunoweren}
1 ANALOG GND.
2 +10v
3 CLINOMETER
4 GND
JS [acmains)
1 AC NEUTRAL
2 ACHOT
JPG [ELEVATION MOTOR / BRAKE]
1 INCELEV
2 DECELEV
3 BRAKE
4 NC
8-6 ACNEUT
Ground
Emergency stop relay control
Supply
‘Ac power return
Momentary ac power for motor start
Sustaining ac power for motor run
Speed resistor output
Tachometer input
Supply
Ground
Microprocessor input ports
Analog ground
Supply
Analog clinometer output
Ground
‘Ac mains power supply
‘Ac mains power supply
‘Ac power for increase elevation
‘Ac power for decrease elevation
‘Ac power for brake release
Unused
‘Ac power return
12Service Manual
3.2 CONNECTOR PINOUTS (conTINUED)
- Tceadmill Control PCB (continued)
1 [AUXILIARY - extenwat CONNECTOR]
L 1 NC Unused
2 RxD Serial channel 1 input
3 TxD Serial channel 1 output
- 4 RIS Serial channel 1 RTS signal
5 GND Digital ground
6 ANALOG SPEED 0- to 10-VDC speod output
7 ANALOG ELEV 0-0 10-VOC elevation output
8 CTS Serial channel 1 CTS signal
9 +15V Jumper selectable unregulated +15 VDC
P2 [CONTROLLER - extennat connector]
1 M300 DETECT —M3004/TA620 detection
2 RXD Serial channel 2 input
3 XO Serial channel 2 output
4 NC Unused
: 5 GND Digital ground
6 NC Unused
7 ELEV Analog clinometer ouput
7 8 NC Unused
9 +1SVUNREG — Unregulated +15 voc
DC Motor Contialler
U1 [10 BELT MOTOR & TACHOMETER]
1 we Drive current to motor
2 w3 Drive current to motor
3 wi Drive current to motor
4 HALLOV OV to tachometer
5 HALL+15V +1 Vito tachometer
6 HALA Input from tachometer
7 HALLS Input from tachometer
L 8 HAL2 Input from tachometer
J2__ [To TrexoMiLL Conrnot PCB)
L 1-2 ACNEUT Ac neutral
3 RUNISTOP Control signal
4 START Control signal
5 SPDCNTRL+ — Control signal
6 —SPOCNTRL- Control signal4 REMOVAL AND REPLACEMENT
PROCEDURES
4.1 REMOVAL AND REPLACEMENT
Refer to the exploded views in Section 4.2 belore
performing removal and replacement procedures.
WARNING — Always ensure that the treadmill is
unplugged prior to pertorming ANY disas-
sembly,
4.1.1 Housing
Access to the internal components may be gained
by following the procedure below:
1. Loosen two (2) nuts on hook bolts which secure
the housing to the treadmill frame.
2, Turn hook bolts to allow removal of the housing.
Pull housing up and away from the Velero-type
attachment.
3. Remove housing.
4. Replace in reverse order,
NOTE: When removing or replacing the housing,
ensure that no internal parts are damaged. Service
can be accomplished with the treadmill at whatever
elevation is most convenient. However, a 20%
grade is recommended because it provides the
best access to the internal components,
4.1.2 Fuses
Three fuses are located on the Treadmill Control
PCB to provide circuit protection. In addition, a cir-
cuit breaker is located on the rear of the treadmill
‘The BURDICK T600 power supply circuitry is pro-
tected by fuse F2. The treadmill will not operate it
this fuse is blown. Since the effect is the same as a
tripped circuit breaker, check the breaker before
attempting to change F2. The +15-V extemal con-
troller supply is protected by fuse F4, a microfuse
which is soldered to the board,
The Elevate motor is protected by fuse F1. If op-
eration is normal with the exception of the elevation
function, check Ft
Access to the fuses is gained by removing the
‘Treadmill Control PCB Assembly. Use only replace
‘ment fuses that are the same type and rating as the
BURDICK T600 Treadmill
originals. If a fuse blows a second time, check the
Circuitry for possible shorts.
4.1.3 Treadmill Control PCB Assembly
CAUTION — The Treadmill Contro! PCB uses
(CMOS integrated circuits and caution must be
‘observed when handling the board to prevent
damage which can be caused by static elec-
tricity. An anti-static work surtace is recom-
mended!
1. Remove the treadmill housing as previously
described.
2. Carefully remove all connectors and wires from
the Treadmill Control PCB,
Remove four (4) mounting screws securing the
assembly 10 the treadmill frame. Carefully slide
assembly out.
Replace in reverse order. Re-calibrate the ele-
vation as described in Section 5.1.9.
4.1.4 Idle Roller Assembly
1. Since the idle roller assembly drops out from
the bottom, prop up the end of the treadmill 0
allow clearance,
2. Remove the finger guards from each side of
idle roller. Each guard is secured by two (2)
screws and a pemnut plate.
3. Use an Allen wrench to remove both belt ten-
sion adjustment screws and washers located on
each side of the idle roller assembly. These
screws are threaded into the idle roller shaft
Carefully slide the two (2) wooden shalt support
blocks towards the center of the treadmill,
allowing the idle roller assembly to drop out
through the bottom.
WARNING — The idle roller assembly is heavy!
Handle with caret
NOTE: Do not disassemble the idle roller
assembly.
Replace in reverse order. When re-assembling,
ensure that the wooden support block shat
holes are offset towards the foot of the treadimil
Re-adjust the walking belt tension and tracking
as described in Section 5.1.8.
4Service Manual
4.1.5 Drive Roller Assembly
1. Elevate the unit to 20% grade and remove the
housing,
2. Remove the idle roller assembly to slacken the
walking belt as described in Section 4.1.4.
3. Remove the bottom pan which is secured by six
(6) screws and washers.
4, Adjust the tensioning bolt which protrudes:
through the motor platform to release pressure
on the drive belt. Slip the belt off pulley.
5. Remove three (3) screws securing the bushing
socket.
6. Remove the screw, washer, and rubber shock
‘mount at the right side of the drive roller assem-
bly. The screw is threaded into the drive roller
shaft.
7. Carefully slide the wooden shaft support block
towards the center of the treadmill, allowing the
drive roller assembly to drop out through the
bottom,
WARNING — The drive roller assembly is heavy!
‘Handle with care!
NOTE: Do not disassemble the drive roller
assembly.
8. Replace in reverse order. Ensure that the
grooves on the drive belt and pulleys are free of
dir and debris. Oil or grease will cause the belt
to slip. Remember to install the drive belt before
re-installing the drive roller assembly. Re-adjust
the drive and walking belts as described in
Sections 4.1.7 and 5.1.8, respectively.
4.1.6 Walking Belt
1. Elevate the unit to 20% grade and remove the
housing. If handrails are installed on both sides,
one side must be removed.
2. Remove the idler roller assembly as described
in Section 4.1.4,
3. Remove the drive roller assembly as described,
in Section 4.1.5,
4. The walking belt bed is held in place by eight
(8) bolts and associated washers, spacers, and
futs. To access the bolts, peel off one (1) adhe-
sive anti-slip strip from each side of the deck.
(These strips should not be reused.) Remove
the bolts and deck.
5. Remove the two (2) deck support pieces and
walking belt
6. Replace in reverse order. Re-adjust the drive
and walking bells as described in Sections
4.1.7 and 5.1.8, respectively.
4.1.7 Drive Belt
1. Remove the drive roller assembly as previously
described.
2. Remove old belt and install new one.
Adjust the tensioning bolt which protrudes
through the motor platform so that the belt does
‘ot slip (do not over-tighten). Test the tension
‘by walking on the treadmill, While adjusting the
Grive belt tension, also re-adjust the walking
belt tension and tracking as described in Sec-
tion 5.1.8,
4.1.8 Drive Motor and Flywheel
1. Raise the treadmill to 10% elevation.
2. Disconnect the treadmill from the AC power
line.
3. Remove the housing assembly. Unplug all wire
‘assemblies to motor and remove ground strap.
4. Adjust the tensioning bolt which protrudes
through the motor platform to loosen the drive
belt and slip off pulley.
5. Remove four (4) bolts and washers securing
rive motor to platform. Remove motor and fly-
wheel assombly.
6. Replace in reverse order. Re-adjust the drive
belt tension as described in Section 4.1.7.
WARNING: Ensure flywheel is clear of all wiring and
‘obstructions. Severe personal injury or mechan-
ical damage may result if lywheel is cracked or
improperly attached to shaft.
4.1.9 Elevation Motor and Brake Assembly
1. Raise the treadmill to 20% elevation, then care-
fully lower it onto a sturdy support to relieve the
chain pressure .
CAUTION — if not properly supported, the treadmill
will drop to the floor when the elevation motor is
removed.
15BURDICK T600 Treadmill
2. Disconnect the treadmill from the ac power line.
3. Remove the housing assembly. Unplug all wire
assemblies to motor and brake assembly.
4, Use an Allen wrench to loosen two (2) set
screws on small sprocket attatched to elevation
motor.
5. Remove four (4) screws and washers securing
elevation motor to mounting panel. Remove
motor by carefully pulling it away from the panel
and sprocket.
6. Replace in reverse order.
NOTE: Do not over-tighten the mounting screws
when re-installing. It is recommended that a
torque wrench be used to tighten the screws to
50 (+5) inch-pounds.
4.1.10 DC Motor Controller
1. Raise the treadmill to 20% elevation.
2. Disconnect the treadmill from the ac power li
3. Remove the housing assembly. Unplug all wire
‘assemblies to dc motor controller and remove
ground strap. (Wires to brake resistor must be
temoved at resistor.)
4. Remove four (4) nuts and associated spacers,
‘securing motor controller to mounting bracket.
Remove motor controller assembly.
5. Replace in reverse order.
4.1.11 Clinometer
1. Elevate the unit to 20% grade and remove the
housing.
»
Unplug cable assembly at Treadmill Control
PCB and remove from cable clip.
3. Remove two (2) screws securing clinometer to
ack and pinion box cover plate. Remove cli-
nometer.
4, Replace in reverse order.
NOTE: Orient the clinometer so that the slot is
towards the top. Re-calibrate the elevation as
described in Section 5.1.9.
16Service Manual
4.2 EXPLODED VIEWS (1 OF 7)
Bo6a24
{EMERGENCY
STOP SWiICH
(OPTIONAL)
896775, 896777
FRONT RIGHT
HANDRAIL HANDRAIL
- S
701366 SE 896752
SCREW GRIP
a
a
\__ 705092 HANORAIL KITS
re 896865 ~ FRONT HANDRAIL
896865 — LEFT HANDRAIL
845901 896867 — RIGHT HANDRAIL
996776 BUSHING
LEFT NOTE: KITS INCLUDE HARD-
HANDRAIL 845898 WARE AND’ PRE-INSTALLED
BUSHING GRIPS.
RH SIDE
845899
BUSHING
845901
BUSHING
705092 —_
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701366,
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7BURDICK T600 Treadmill
4.2 EXPLODED VIEWS (2 OF 7)
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18Service Manual
4.2 EXPLODED VIEWS (3 OF 7)
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4.2 EXPLODED VIEWS (4 OF 7)
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20BURDICK T600 Treadmill2 EXPLODED VIEWS (7 OF 7)BURDICK T600 Treadmill
4.3 GENERAL WIRING (1 OF 4)
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4.3 GENERAL WIRING (2 OF 4)
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4.3 GENERAL WIRING (3 OF 4)
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4.3 GENERAL WIRING (4 OF 4)
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a5 MAINTENANCE
5.1 PREVENTIVE MAINTENANCE
‘The purpose of preventive maintenance is to elimi-
‘ate future problems as much as possible and to
keep the equipment in good operating condition.
This ensures sate and dependable operation.
The following preventive maintenance checks
should be carried out al least once a year:
* Visual inspection
* Cleaning
* Drive Belt
* Power cord
‘* Enclosure leakage check
+ Rack gears
* Chain maintenance
* Speed & elevation calibration
* Walking belt tension and tracking adjustments
‘+ Emergency stop function
Simple maintenance routines, normally performed
Gaily or weekly by the user, are described in the
Operating Instructions. In the event of a fault or mal
function, refer the repair to an authorized Siemens
Burdick Service Representative.
5.1.1 Visual Inspection
Check to see if the BURDICK T600 Treadmill has
been subjected to extreme mechanical stress, it it
has been subjected to liquid spills, if the function
‘seems to be disturbed, if the housing seems to be
cracked, or if parts are removed or lost. Inspect the
bottom pan vent holes for blockage and dirt accu-
‘mulation. Check the condition of the walking belt.
Check all connectors and cords for signs of deterio-
ration
problems are apparent, unplug the power cable
and check the following:
+ Are mechanical items firmly attached?
* Are all internal electrical connections firmly at-
tached?
* Is there any sign of burning, chafing, or other
damage?
BURDICK T600 Treadmill
5.1.2 Cleaning
The need for cleaning greatly depends on the en-
vironment and frequency of use. Disconnect the ac
power cord from the mains supply betore attempt-
ing any cleaning. Clean the housing and handrails
with a damp cloth and mild detergent solution it
necessary. Wipe dry with a soft, clean cloth. A
brush may be used on the walking belt
When the housing is removed, use a vacuum clean-
er and soft brush to eliminate any accumulation of
dust.
CAUTION — Do not use alcohol or solvents to clean
the treadmill, Also, do not spill any liquids on
the treadmil, since this can result in severe
electrical damage.
5.1.3 Drive Belt
‘The drive belt and grooved pulleys must be kept
free of ditt and debris. The belt will slip if there is
any oil or grease in the grooves. Periodically clean
the belt and pulleys with a mild detergent solution. If
necessary, the belt tension may be loosened by
adjusting the tension bolt on the motor platform.
5.1.4 Power Cord
Check the power cord and appliance inlet for any
Visible signs of deterioration, loose connections, or
burn damage.
5.1.5 Chassis Leakage Check
NOTE — Leakage tests should be conducted using
4 Bio-Tek 100M leakage meter or other meter
capable of testing to AAMI specifications. Inap-
propriate meters can produce erroneous leak-
age readings. Leakage tests should be per-
formed at a non-conductive work station
WARNING — Use caution when conducting this
test. The meter must be suitable insulated and
capable of withstanding the power line voltage.
1, Turn the BURDICK 1600 Treadmill breaker
switch ON. Use the controller to set the walking
belt oa speed of approximately 4 miles per
hour.
2. Connect a leakage meter between chassis:
ground and power line ground. Ensure that
leakage current is less than 100 pA.
28Service Manual
3. Open ground tine and ensure leakage current is
less than 100 pA.
4. Reverse line polarity and ensure that leakage
current is less than 100 A with ground closed.
5. With reversed polarity, open ground line and
ensure leakage is less than 100 A.
6. Turn the BURDICK T600 Treadmill breaker
switch OFF. Repeat chassis leakage check.
5.1.6 Rack Gears
‘The rack gears should be lubricated with a good
quality fibrous whee! bearing grease. This is ac-
complished by raising the treadmill to its maximum
elevation and applying the grease sparingly. Exces-
sive lubrication may stain the floor underneath the
unit,
5.1.7 Chain Maintenance
The Elevate Drive chain is metal and constructed
with a master link. This chain should be examined
during scheduled maintenance and lubricated
sparingly with a heavy oil applied with a shop towel,
Excessive lubrication will attract dirt and may drip
through the bottom of the unit,
5.1.8 Walking Belt Tension & Tracking
Too much belt tension results in excessive noise
and wear. Belt tension should be adjusted prior to
adjusting the tracking. The belt tension adjustment
screws are located at the ends of the bed support
rails and require the use of an Allen wrench. The fin-
ger guards should be loosened prior to adjusting
the belt tension.
1. Adjust the belt tension so that you can slide
your hand under the edge of the walking belt at
the center of the walking bed without difficulty.
The tension should be equal on both sides of
the bed.
WARNING — Do not attempt to touch the walk-
ing belt while itis in motion.
2. Turn on the treadmill and advance the walking
speed to 4 mph. If a tracking adjustment is nec-
essary, loosen the belt tension screw on the
side corresponding to where the walking belt is
moving away.
3. Check the belt for slippage by walking on it. If
necessary, tighten both belt tension adjustment
screws equally (by about one quarter of a turn).
I the drive belt is slipping, also adjust the ten-
sioning bolt which protrudes through the motor
platform (do not over-tighten). Check the ten-
sion again and repeat the adjustments if neces-
sary.
4. If tracking is affected by the tension adjustment,
remember to loosen the belt tension on the side
where the belt is moving away. Tightening,
instead of loosening, results in excessive belt
tension,
5.1.9 Speed & Elevation Calibration
Since the speed is electronically controlled, calibra-
tion is normally not required. The minimum speed.
adjustment on the de motor controller is factory set.
The elevation is calibrated as follows:
IMPORTANT NOTE: The treadmill has a built-in
slope sensor (clinometer) which is not influ-
enced by a sloping floor. However, if the floor is
excessively sloped, the treadmill may be driven
{0 its mechanical limits before attaining the cor-
rect elevation. To avoid this situation, ensure
that the treadmiil is on a level surtace (t0.25-
inch variance aver a 6-foot area) prior to cali-
bration. Also, since some controller displays do
not update themselves immediately, be sure to
jog the elevation up or down before reading the
display.
1. Place the digital level on one of the side rails so
that itis parallel to the length of the treadmil
Do not put the level on the walking belt itsell.
Ensure that the level rests squarely on the rail
surface and does not rock or wobble.
2, Use the controller to adjust the treadmil's eleva-
tion until the digital level reads 0% (+0.3%).
1
1e controller display reaches zero before the
igtal level reads 0%, the treadmill will not go
any lower until R33 (elevation offset) is adjust-
ed. Use a small screwdriver to turn R33
counter-clockwise one half turn. Again, use the
controller to adjust the elevation until the digital
level indicates 0%. Ifthe lovel stil does not read
0%, continue to adjust R33 and use the con-
troller to lower the treadmill until the digital level
indicates 0%.
29It the treadmill hits the mechanical stop before
teaching 0% on the digital level, the floor is not
level, so adjust the two leveling pads at the foot
of the treadmill. Extend the pads by about two
tums. Again, use the controller to adjust the ele-
vation unti! the digital level indicates 0%. If the
level still does not read 0%, continue to adjust
the pads two turns at-a-time (maximum dis
tance = 2.5" from frame to floor) until the digital
level indicates 0%.
Check the elevation display on the controller,
(Note that some displays do not update until the
elevation is increased or decreased.) If the con-
troller display does not read 0.0% (0.3%) use
a small screwdriver to adjust R33 (elevation off-
set) as follows:
Connect a multimeter between TP and chassis
ground. Turn R33 counter-clockwise until the
voltage at TP1 is between +0.005 VDC and
++0.010 VDC.
‘Next, use the controller to adjust the teadmill's
elevation until the digital level reads 25%
(40.3%).
11 the controller display reaches 25% betore the
digital level reads 25% the treadmill will not go
any higher unti! R61 (elevation gain) is adjust-
€. Use a small screwdriver to turn R61
Ccounter-clockwise one turn. Again, use the con-
troller to adjust the elevation until the digital
level indicates 25%. If the level still does not
fead 25%, continue to adjust R61 and use the
Controller to raise the treadmill until the digital
level indicates 25%.
{the treadmill hits the mechanical stop before
reaching 25% on the digital level, adjust the two
leveling pads at the foot of the treadmill. Retract
BURDICK 7600 Treadmill
the pads by about two turns. Again, use the
controller to adjust the elevation until the digital
level indicates 25%. If the level still does not
fead 25%, continue to adjust the pads two turns
at-a-time until the digital lovel indicates 25%.
5. Check the elevation display on the controller.
(Note that some displays do not update until the
elevation is increased or decreased.) If the con-
troller display does not read 25.0% (40.3%) use
a small screwdriver to adjust R61 (elevation
gain) as follows:
Connect a multimeter between TP and chassis
Ground. Adjust RG1 until the voltage at TP1 is
+4.88 VOC (+0.05 VDC).
6. Use the controller to lower the treadmill to 0%,
then back up to 25%. Ensure that the controller
display agrees with the digital level over the
range of elevation settings. If it does not, repeat
the calibration procedure.
5.1.10 Emergency Stop Switch
If the optional emergency stop switch is installed, its
function must be checked periodically. If tis not
installed, ensure that a jumper is installed across
pins 2 and 3 of connector JP1 on the Treadmill Con-
{rol PCB. The treadmill will not run unless either the
‘emergency stop switch or jumper is installed.
Test the emergency stop function by running the
walking belt at various speeds and pressing the
‘emergency stop button, Each time, ensure that the
walking belt slows to a complete stop.
CAUTION — To avoid injury, do not pertorm this
check when a person is on the treadmill. Stay
lear of the walking belt at all mes!
30Service Manual
6 THEORY OF OPERATION
6.1 PRIMARY POWER DISTRIBUTION
Power to the primary of transformer T1 is through
circuit breaker CB1. Both sides of the line are inter-
rupted any time the current draw becomes exces-
sive. T1 and the secondary circuits are protected
by fuse F2,
The walking belt drive motor is powered by a de
motor controller. Q4 provides momentary power (lor
about 50 ms) to start the controller, Q3 powers the
controller during normat operation.
‘An optional external emergency stop switch allows
the bell to be stopped quickly. When the normally
closed switch is opened, relay K1 opens to disable
power to the motor controller. If the stop switch is
ot used, pins 2 and 3 of JP1 must be connected
with a shorting plug.
Power to the elevate motor is supplied through fuse
1. Commands issued from the controlier/monitor to
the Treadmill Control PCB determine the direction of
elevation by energizing either triac Q1 or Q2, and
the motor brake is released by current through triac,
Os.
6.2 TREADMILL CONTROL PCB
The Treadmill Contiol PCB is located in the BUR-
DICK 7600 Treadmill housing. It serves as the com-
munication link between the external controller and
treadmi
6.2.1 Power Supply
Low voltage ac is supplied from the center-tapped
transformer secondary on the Treadmill Control
PCB. The output ranges between #14 VDC,
depending on the treadmill load and line voltage.
Diode D1 provides full-bridge rectification of the
transformer output. +12 VOC is filtered and regulat-
ed through IC1, IC2, and associated components.
The +5-V supply is regulated through IC3 and asso-
ciated components.
6.2.2 Microprocessor and Logic
U1 is a MCBBHC1 1A0 microprocessor/controller
which handles logic functions for the Treadmill Con-
trol PCB. Program information is stored by US, a
32K x 8-bit EPROM. Temporary data and user-
defined protocols are stored by U9, a 2K x B-bit bat-
tery backed-up RAM. Addressidata lines ADO-AD7.
are latched by U2 under control of the AS signal
from U1. Memory and I/O decoding is done by U4-
‘A, U4-B, U4-D, and U16-A. Power-on reset and low
voltage detection for the +5-V supply is done by
ura
The microprocessor, U1, is configured as follows:
Port A, bits 0 and 7, monitor tachometer pulses from
the belt drive motor and calculate the speed. Bit 6
controls the motor speed by sending a pulse-width
Modulated signal to the de motor controller.
Port D controls U11, an output driver which acti-
vates the triacs. Bits 0 and 1 control the amount ele-
vation increase and decrease, respectively. Bit 2
controls the brake release. Bits 3 and 4 are the
RUNISTOP and START signals, respectively.
Port E, bits 0-3, are for factory testing, Bit § is an
analog input to the microprocessor’ internal A/D
converter from the clinometer. R22 and D2 provide
the necessary 5-V reference. Bit 6 monitors the seri-
al connector to determine whether an M300d moni-
tor or TA620 controller is attached to the treadmil
Bit 7 is polled to determine if the emergency stop
button has been activated.
6.2.3 Data Acquisition and VO
‘A clinometer provides analog elevation feedback.
U14 and associated components provide the
Fequired offset and gain adjustments. R33 allows for
variances in individual clinometers, R61 adjusts the
gain for 0-5 VDC, corresponding to 0-25% cleva-
tion,
‘An optically coupled tachometer provides pulses
from the walking belt motor. U13 and associated
components transform the pulses to TTL level for
input to the microprocessor at port A, bits 0 and 7.
‘The SPEED control signal is sent to the de motor
controller via R31, ISO1, and R17.
Analog outputs from the treadmill are produced by
‘means of U6, a dual sample-and-hold D/A convert-
er. UB and UB provide two 0-10-V0C outputs which
are proportional to 0-10-mph speed and 0-25%
elevation. These signals are made available at pins
6 and 7 of the AUXILIARY connector as the speed
and elevation outputs, respectively. VREF1 provides
a 10.00-V precision reference to US and supplies
Power for the clinometer.
31BURDICK T600 Treadmill
U15-C and associated components determine if the triacs, Q1-Q5, to energize the elevation motor and
emergency stop switch is installed. U15-D and brake or de motor controler.
associated components determine which type of
Controller is installed at external connector P2.
6.2.5 Serial Communication
U7, a programmable duart, handles serial commu-
nication between the moniter, controller, or other
eae contd device. U10 converts the signals to the appropriate
Control of the treadmill triacs is determined by the _RS-232 signal levels. Two-wire mode commun
‘microprocessor, U1. Control data is latched for out- tion is available at the external CONTROLLER con-
put by U1}. Ifa triacis to be energized, a "1" will be necter, P2, for a monitor or manual controlion Four,
written to that corresponding data bit. U1 activales wire mode communication is available at the oxter-
the LEDS in the opto-isolating trac drivers TO1=-T05 nal AUXILIARY connector, P1, for a personal com.
to enable an output. In turn, this allows the output _ puter or other compatible system.
6.3 TREADMILL CONTROL PCB BLOCK DIAGRAM
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[-—~+15 voc UNREG.
32Service Manual
7 SCHEMATIC AND COMPONENT DIAGRAM
7.1 WIRING DIAGRAM (1 OF 3)
7.2 TREADMILL CONTROL PCB SCHEMATIC (2 OF 3)
7.3 TREADMILL CONTROL PCB SCHEMATIC (3 OF 3)
7.4 COMPONENT DIAGRAM
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