Pump

P100
P101
P102

Power(kW)
Pressure(kPa)
2.7349152539 3290.17904
5.49E-02 27.5795182

Separator
Flash Separator

Volumetric Flow(m3/hPressure(kPa)
21.4031583416 3316.37864

PFR
PFR100
PFR101
PFR102

Volume of Reactor
Pressure(kPa)
235.6194490192 3481.85334
78.5398163397 3481.85334
78.5398163397 3481.85334

Reflux Drum
Stabiliser
Main Column
Biphenyl

Volumetric Flow(m3/hPressure(kPa)
2.420104373 1012.15063
35.8316409273 193.053254
14.594908583 205.463821

Compressor
K100

Power(kW)
91.3403236697

Furnace
Furnace

Duty (kJ/h)
Pressure(kPa)
76556432.8598496 3495.64286

Heat Exchanger
Heater Up
Stabiliser Reboiler
Main Col Reboiler
Biphenyl Reboiler

T(cold in)
T(cold out) Duty (Q kJ/h
183.5743084756 184.987629
1643490
143.9871962513 151.514061 8644920.4
292.6156333774 296.314605 4013316.8

40.3776980911

157.16997 3463182.8

Condenser
T(hot in)
T(hot out)
Duty (Q kJ/h
E106
621.1454904078 157.150196 63799401
E103
157.1501964645
40 18812063
E100 (biphenyl product co
296.3146051201
30 344054.58
E102 (methane product co
102.905547075
30 1442637.1
E104 Not in Use yet
112.6755784312 112.67525
0
E105 Not In Use yet
40 40.3776981
0
Stabiliser Condenser
159.2090547874 38.2796173 1207683.5
Main Col Condenser
104.9231810975 102.905547 10799593
Biphenyl Condenser
139.432085843 137.210118 3861420.5

Feed
Toulene
H2
Benzene
Biphenyl
Methane
Purge

kg/h
kmol/h
14005.8512813589 152.00488
579.7292039776 237.905257
11232.6973996081 143.804444
439.9444740447 2.85312155
167.7094309456 9.89824399
2745.5489375608 233.363088

Reflux
Distillate
21.5030441545 14.329
12.3505712788 2.2443

Pressure of vessel (kPa)

1042.4875739204
248.9008030326
229.5954775896

1048.0033811899

Pressure of vessel (kPa)

3343.9581570596
3330.1681570596
229.5954775896
193.0532544297
220.6322907768
3316.3786388596
1012.1506339386
193.0532544297
205.4638207859

Q
Cal Q
Stabiliser 27.0008 2.25007
Benzene 35.1573 2.92978
Biphenyl 16.6583 1.38819

Pressure
Stabiliser 1034.21
Benzene 220.632
Biphenyl 220.632

Feed pres
feed tray
Number of

feed tray
Number of

feed tray
Number of

150
4
10

147.60 Top columKEY IN RED IN TO COLUMN NOT SHORTCUT

149.50
0.4
151.60 Btm Pressure

32.00
24
59

27.60 Top columKEY IN RED IN TO COLUMN NOT SHORTCUT

31.50
2.4
36.50 Btm Pressure

32.00
6
21

29.40 Top columKEY IN RED IN TO COLUMN NOT SHORTCUT

31.50
0.6
34.50 Btm Pressure

Stab

Benzene

Bipheny

Paste below
Condenser
1__Main Tower
2__Main Tower
3__Main Tower
4__Main Tower
5__Main Tower
6__Main Tower
7__Main Tower
8__Main Tower
9__Main Tower
10__Main Tower
11__Main Tower
12__Main Tower
13__Main Tower
14__Main Tower
Reboiler

vap flow
liquid flow
21.821668711
5.92E+01
81.006312066
9.60E+01
117.82048622
1.00E+02
122.03932518
1.01E+02
122.40957329
1.01E+02
122.44233013
1.01E+02
122.43915411
1.01E+02
122.41987614
1.01E+02
122.37620743
1.00E+02
122.29023628
1.00E+02
122.13129866
1.00E+02
121.83984458
9.91E+01
120.91007728 465.299512
101.58518422 502.316972
138.60264415 506.357122
142.64279467 363.714328

Paste below
Condenser
1__Main Tower
2__Main Tower
3__Main Tower
4__Main Tower
5__Main Tower
6__Main Tower
7__Main Tower
8__Main Tower
9__Main Tower
10__Main Tower
11__Main Tower
12__Main Tower
13__Main Tower
14__Main Tower
Reboiler

surface ten
25.271894722
11.504043595
10.759138359
10.694465385
10.68470198
10.679126158
10.673140847
10.665759862
10.655844356
10.64145972
10.619384973
10.587666584
10.675030929
9.5191742352
9.382035895
9.3402688026

density vapour
16.943351875
2.48E-02
60.518971791
1.97E-02
66.433570995
1.98E-02
66.935522396
1.98E-02
66.981067345
1.98E-02
66.990070268
1.99E-02
66.999433306
1.99E-02
67.014975396
1.99E-02
67.04197892
1.99E-02
67.08929799
1.99E-02
67.172188916
1.99E-02
67.315796831
1.99E-02
67.540836971
1.98E-02
77.654053598
2.01E-02
78.863183854
2.02E-02
79.109749366
2.04E-02

1.19E-02
1.29E-02
1.25E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.25E-02
1.18E-02
1.17E-02
1.17E-02

2.26E-02
1.69E-02
1.60E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.60E-02
1.60E-02
1.61E-02
1.46E-02
1.45E-02
1.45E-02

9.1579332699
24.67700377
27.071604053
27.282069043
27.30487723
27.313390155
27.323474436
27.338647969
27.363060882
27.403810737
27.473121665
27.592198451
27.826822921
32.205226335
32.761515028
32.984127903

76.585516891
77.683284211
77.820955379
77.836313358
77.843734847
77.855471118
77.876464961
77.914045523
77.980945496
78.099126262
78.305907343
78.683629284
80.257256348
80.399048685
80.456252716
80.984329248

density liquid
0.692507621
0.5693656414
0.560968887
0.5602059923
0.5600524982
0.5599114563
0.5597022083
0.5593641654
0.558798082
0.5578338851
0.5561934225
0.5533235906
0.545443293
0.5328260401
0.5310429412
0.5278077645

0.4848805344
0.1407524537
0.1318220725
0.1310681233
0.1309575772
1.31E-01
1.31E-01
1.31E-01
1.31E-01
1.31E-01
1.31E-01
1.30E-01
0.1334358058
0.1205347539
0.119095665
0.1193195289

7.27E-02
5.42E-02
5.30E-02
5.29E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.27E-02
5.30E-02
5.08E-02
5.06E-02
5.05E-02

30.092707704
41.570279882
42.480367858
42.564190163
42.579967446
42.593514446
42.613138774
42.644422094
42.69640756
42.784696059
42.936033413
43.212492285
44.463892207
45.956401543
46.172869196
46.695935997

Paste below
Condenser
1__Main Tower
2__Main Tower
3__Main Tower
4__Main Tower
5__Main Tower
6__Main Tower
7__Main Tower
8__Main Tower
9__Main Tower
10__Main Tower
11__Main Tower
12__Main Tower
13__Main Tower
14__Main Tower
Reboiler

benzene
2.67E-02
0.7247397437
0.8179660152
0.8259290675
0.8267753241
0.8271479652
0.827705821
0.8286805552
0.83040252
0.8334421956
0.838781557
0.8482809056
0.8744392762
1.034845794
1.0547667356
1.06720441

2.26E-05
1.39E-02
1.81E-02
1.85E-02
1.86E-02
1.86E-02
1.87E-02
1.87E-02
1.88E-02
1.90E-02
1.93E-02
1.97E-02
2.07E-02
3.06E-02
3.21E-02
3.31E-02

415.35650089
140.41105844
127.44374799
126.26471516
126.00381484
125.80315803
125.57777639
125.29728919
124.91865812
124.36914497
123.52963868
122.24991574
121.62919221
103.80850999
101.67647998
99.673582246

methane
9.19E-03 37.779648576
0.3927136173 39.216149471
0.4529333436 38.032331817
0.4582082544 37.89763941
0.458812891 37.856064407
0.4591007474 37.821835161
0.4595001907 37.787236291
0.4601556933 37.750811167
0.4612708924 37.711020641
0.463197919 37.66528574
0.4665450815 37.609531956
0.4724715226 37.549062725
0.4887892953 37.956026285
0.5981016102 35.662316621
0.6120863404 35.342884087
0.6214160297 35.019745667

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
17__Main TS
18__Main TS
19__Main TS
20__Main TS
21__Main TS
22__Main TS
23__Main TS
24__Main TS
25__Main TS
26__Main TS
27__Main TS
28__Main TS
29__Main TS
30__Main TS
31__Main TS
32__Main TS
33__Main TS
34__Main TS
35__Main TS
36__Main TS
37__Main TS
38__Main TS
39__Main TS
40__Main TS
41__Main TS
42__Main TS
43__Main TS

vap flow
liquid flow
3.46E-06
4.76E+02
792.80275253
4.80E+02
797.33724683
4.80E+02
797.3074049
4.80E+02
797.27244267
4.80E+02
797.23104487
4.80E+02
797.18100651
4.80E+02
797.1194147
4.80E+02
797.04242807
4.80E+02
796.9449988
4.80E+02
796.82053033
4.80E+02
796.66046763
4.79E+02
796.45382966
4.79E+02
796.18671578
4.79E+02
795.84185799
4.78E+02
795.39835244
4.78E+02
794.83179127
4.77E+02
794.11511771
4.76E+02
793.22060729
4.75E+02
792.12324196
4.74E+02
790.79437449
4.71E+02
788.12793479
6.75E+02
628.127478
6.75E+02
628.3191014
6.75E+02
628.51000673
6.75E+02
628.70048198
6.76E+02
628.89037699
6.76E+02
629.07938034
6.76E+02
629.26685613
6.76E+02
629.45151638
6.76E+02
629.63073534
6.76E+02
629.79920043
6.77E+02
629.94616342
6.77E+02
630.04995583
6.77E+02
630.06715165
6.77E+02
629.91170707
6.76E+02
629.41695841
6.75E+02
628.27460957
6.73E+02
625.966509
6.68E+02
621.78940171
6.62E+02
615.23631694
6.54E+02
606.91891371
6.46E+02
599.14163935
6.41E+02
594.41109698
6.40E+02

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
17__Main TS
18__Main TS
19__Main TS
20__Main TS
21__Main TS
22__Main TS
23__Main TS
24__Main TS
25__Main TS
26__Main TS
27__Main TS
28__Main TS
29__Main TS
30__Main TS
31__Main TS
32__Main TS
33__Main TS
34__Main TS
35__Main TS
36__Main TS
37__Main TS
38__Main TS
39__Main TS
40__Main TS
41__Main TS
42__Main TS
43__Main TS

surface ten
17.995847942
17.757850574
17.742222333
17.726578423
17.710875255
17.695078082
17.679140891
17.663002783
17.646583389
17.629777052
17.612445603
17.594409616
17.575438274
17.555238373
17.533443752
17.509607657
17.483202232
17.453631521
17.420266393
17.382521162
17.341065216
17.402081759
17.387470715
17.372909035
17.358383649
17.343892144
17.329429977
17.314988164
17.300548706
17.286075336
17.271494804
17.256659072
17.241269162
17.224722583
17.20581074
17.182131128
17.148993754
17.097570845
17.012432673
16.870475103
16.647550372
16.34006424
15.988208068
15.661240565

44__Main
45__Main
46__Main
47__Main
48__Main
49__Main
50__Main
51__Main
Reboiler

TS
TS
TS
TS
TS
TS
TS
TS

593.12189631
593.80253015
594.98948221
596.01717512
596.76023337
597.27875785
597.6433696
597.46808293
577.2733598

6.40E+02
6.42E+02
6.43E+02
6.43E+02
6.44E+02
6.44E+02
6.44E+02
6.24E+02
4.67E+01

44__Main
45__Main
46__Main
47__Main
48__Main
49__Main
50__Main
51__Main
Reboiler

TS
TS
TS
TS
TS
TS
TS
TS

15.408613375
15.237479556
15.129598156
15.062811056
15.020283627
14.991386641
14.970880999
14.992699713
16.102498093

density vapour
78.023572095
4.04E-03
78.110919695
4.24E-03
78.112132574
4.26E-03
78.113444809
4.27E-03
78.115205267
4.28E-03
78.117566003
4.30E-03
78.120728431
4.31E-03
78.124959923
4.32E-03
78.130614377
4.34E-03
78.138158454
4.35E-03
78.148204494
4.36E-03
78.161550837
4.38E-03
78.179229508
4.39E-03
78.202559581
4.40E-03
78.233201557
4.42E-03
78.273203089
4.43E-03
78.325018788
4.44E-03
78.391476851
4.45E-03
78.475654588
4.46E-03
78.580619366
4.47E-03
78.709036802
4.48E-03
78.866096525
4.48E-03
78.866674451
4.50E-03
78.867096655
4.51E-03
78.867526716
4.52E-03
78.867975541
4.54E-03
78.868463527
4.55E-03
78.869032077
4.56E-03
78.869765222
4.58E-03
78.870833426
4.59E-03
78.872582285
4.60E-03
78.875711887
4.62E-03
78.881638786
4.63E-03
78.893223635
4.64E-03
78.916223125
4.66E-03
78.962144642
4.67E-03
79.05369101
4.68E-03
79.234493067
4.69E-03
79.584067507
4.69E-03
80.232309229
4.68E-03
81.346312078
4.65E-03
83.034167532
4.62E-03
85.168176905
4.58E-03
87.342122372
4.55E-03

9.07E-03
9.11E-03
9.12E-03
9.12E-03
9.12E-03
9.13E-03
9.13E-03
9.14E-03
9.14E-03
9.14E-03
9.15E-03
9.15E-03
9.16E-03
9.16E-03
9.16E-03
9.17E-03
9.17E-03
9.18E-03
9.18E-03
9.19E-03
9.19E-03
9.21E-03
9.20E-03
9.20E-03
9.20E-03
9.21E-03
9.21E-03
9.21E-03
9.22E-03
9.22E-03
9.23E-03
9.23E-03
9.23E-03
9.24E-03
9.24E-03
9.24E-03
9.25E-03
9.25E-03
9.26E-03
9.26E-03
9.26E-03
9.24E-03
9.20E-03
9.14E-03

9.41E-03
9.51E-03
9.51E-03
9.52E-03
9.53E-03
9.54E-03
9.54E-03
9.55E-03
9.56E-03
9.57E-03
9.58E-03
9.59E-03
9.60E-03
9.61E-03
9.62E-03
9.64E-03
9.65E-03
9.67E-03
9.69E-03
9.72E-03
9.75E-03
9.80E-03
9.81E-03
9.81E-03
9.82E-03
9.83E-03
9.83E-03
9.84E-03
9.85E-03
9.86E-03
9.86E-03
9.87E-03
9.88E-03
9.89E-03
9.90E-03
9.91E-03
9.93E-03
9.97E-03
1.00E-02
1.01E-02
1.03E-02
1.05E-02
1.08E-02
1.10E-02

25.572256422
25.750043193
25.760831811
25.77175229
25.782955421
25.794545522
25.80666105
25.81948573
25.833262634
25.848312125
25.865054313
25.884036479
25.905965333
25.931742838
25.962502168
25.999636901
26.044811301
26.099932769
26.167060684
26.248225444
26.34540839
26.486308924
26.496289966
26.506200383
26.516093957
26.525977909
26.535866208
26.54578708
26.555797681
26.566013841
26.576670276
26.588242359
26.601691781
26.618960068
26.643951811
26.684461438
26.755822594
26.887333659
27.131785261
27.57354655
28.316559987
29.419246474
30.787643509
32.16270212

78.110919695
78.11293315
78.115111642
78.118034389
78.121953944
78.127204903
78.134231536
78.143622055
78.156152395
78.172841244
78.195017641
78.224401242
78.263192746
78.314167137
78.380754205
78.467078306
78.577912417
78.718483154
78.894052346
79.109282908
79.374303655
80.363123088
80.363091272
80.363068619
80.36306464
80.363098656
80.363209896
80.363477994
80.364064496
80.365296941
80.367838842
80.373032735
80.383589687
80.404964776
80.448059875
80.534372537
80.705175542
81.035535346
81.647576681
82.697023813
84.28151388
86.276288712
88.300108916
89.966066593

89.137120879
90.38925338
91.167102801
91.617012202
91.866785816
92.002366931
92.075221659
92.119544811
92.360453919

4.53E-03
4.52E-03
4.53E-03
4.53E-03
4.54E-03
4.55E-03
4.56E-03
4.57E-03
4.69E-03

9.09E-03
9.05E-03
9.02E-03
9.01E-03
9.01E-03
9.00E-03
9.00E-03
9.01E-03
9.18E-03

1.12E-02
1.13E-02
1.13E-02
1.14E-02
1.14E-02
1.14E-02
1.14E-02
1.15E-02
1.19E-02

33.28984533
34.075418551
34.566323126
34.854563648
35.019411662
35.113927886
35.170133997
35.221676637
36.004121919

91.126054056
91.845950353
92.26209473
92.493001837
92.618249967
92.685477673
92.726754692
92.969292222
100.49806684

density liquid
0.626538941
0.6245718248
0.6244263562
0.6242748682
0.6241150097
0.6239438708
0.6237575909
0.6235510616
0.6233175493
0.6230482212
0.6227315654
0.6223527058
0.6218926368
0.6213274445
0.6206276574
0.6197579738
0.6186777621
0.6173428816
0.6157094623
0.6137409799
0.6113794984
0.6056794013
0.6055620997
0.6054450854
0.6053281741
0.6052112007
0.6050938329
0.6049753978
0.6048545318
0.6047284729
0.604591628
0.6044326853
0.604228812
0.6039340926
0.6034568558
0.602616654
0.6010682215
0.5981877796
0.5929742306
0.5841893282
0.5711445229
0.5549925274
0.5388328794
0.5256424908

0.2455532224
0.2406465515
0.2403272295
0.2400075473
0.2396867606
0.2393637924
0.2390376176
0.2387068182
0.2383692629
0.2380224709
0.2376630865
0.2372868509
0.2368881504
0.2364601055
0.2359942257
0.2354799708
0.2349055484
0.2342576011
0.2335227949
0.232689767
0.2317840167
0.2340244078
0.2337410832
0.2334591105
0.2331781289
0.2328982494
0.2326192085
0.2323407966
0.2320627288
0.2317841372
0.2315031739
0.2312166511
0.2309175808
0.2305922259
0.2302131513
0.2297260418
0.2290264219
0.2279213038
0.2260868116
0.2230766312
0.2185174364
0.2125591257
0.2061567975
0.20055025

6.38E-02
6.34E-02
6.34E-02
6.34E-02
6.34E-02
6.34E-02
6.33E-02
6.33E-02
6.33E-02
6.33E-02
6.33E-02
6.32E-02
6.32E-02
6.32E-02
6.32E-02
6.32E-02
6.31E-02
6.31E-02
6.31E-02
6.31E-02
6.30E-02
6.32E-02
6.32E-02
6.32E-02
6.32E-02
6.32E-02
6.31E-02
6.31E-02
6.31E-02
6.31E-02
6.31E-02
6.30E-02
6.30E-02
6.30E-02
6.30E-02
6.30E-02
6.29E-02
6.29E-02
6.29E-02
6.28E-02
6.27E-02
6.25E-02
6.23E-02
6.20E-02

36.036661086
36.221373334
36.234665052
36.248380451
36.262691075
36.277806466
36.294004894
36.31165496
36.331243213
36.353408962
36.378987197
36.409059858
36.445014121
36.488603496
36.542002496
36.607837984
36.689169634
36.789379959
36.911926292
37.059971294
37.241740477
38.03082002
38.042477059
38.054105531
38.06572107
38.077336373
38.088976973
38.100694556
38.112593857
38.124887144
38.138004406
38.152815872
38.171079624
38.196335853
38.235668964
38.303083266
38.425594842
38.652821125
39.067181066
39.779176424
40.873302112
42.29599738
43.803308912
45.103042099

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
17__Main TS
18__Main TS
19__Main TS
20__Main TS
21__Main TS
22__Main TS
23__Main TS
24__Main TS
25__Main TS
26__Main TS
27__Main TS
28__Main TS
29__Main TS
30__Main TS
31__Main TS
32__Main TS
33__Main TS
34__Main TS
35__Main TS
36__Main TS
37__Main TS
38__Main TS
39__Main TS
40__Main TS
41__Main TS
42__Main TS
43__Main TS

0.5164776846
0.5107676014
0.5074301698
0.5055369468
0.5044669144
0.5038494564
0.5034605588
0.5025602999
0.4795776111

0.196417727
0.1937104097
0.192043364
0.1910300012
0.190395602
0.1899720627
0.1896835712
0.1902862885
0.215728392

6.18E-02
6.16E-02
6.15E-02
6.15E-02
6.14E-02
6.14E-02
6.13E-02
6.14E-02
6.36E-02

46.046669882
46.653158681
47.015277318
47.224076963
47.344005427
47.414703857
47.463870932
47.709300526
55.314597397

44__Main
45__Main
46__Main
47__Main
48__Main
49__Main
50__Main
51__Main
Reboiler

TS
TS
TS
TS
TS
TS
TS
TS

benzene
0.9986578611
1.000109195
1.0001986466
1.000313597
1.0004676982
1.000674117
1.0009503397
1.0013195526
1.0018124075
1.0024692678
1.003343015
1.004502471
1.0060364128
1.0080580155
1.0107092837
1.0141645927
1.0186317977
1.0243485144
1.031570321
1.0405482078
1.0515880173
1.0742938817
1.074274263
1.0742524334
1.0742314652
1.0742122277
1.0741964566
1.0741876737
1.0741930213
1.0742269773
1.0743188674
1.0745280442
1.0749744739
1.0759001096
1.077790984
1.0816159673
1.0892773781
1.1043983927
1.1334655693
1.1866881082
1.2761045713
1.4069821278
1.5653974565
1.7197127898

1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
2.11E-02
5.39E-03
5.42E-03
5.45E-03
5.48E-03
5.52E-03
5.57E-03
5.63E-03
5.69E-03
5.77E-03
5.87E-03
5.99E-03
6.13E-03
6.36E-03
6.38E-03
6.40E-03
6.42E-03
6.44E-03
6.46E-03
6.48E-03
6.50E-03
6.52E-03
6.54E-03
6.56E-03
6.59E-03
6.62E-03
6.66E-03
6.73E-03
6.84E-03
7.05E-03
7.44E-03
8.16E-03
9.44E-03
1.15E-02
1.42E-02
1.72E-02

Toulene
1343.2423675 0.4437590883
1253.3433273 0.4477392322
1247.5766207 0.4479981182
1241.8331446 0.4482685457
1236.1033234 0.4485572029
1230.3769004 0.4488704324
1224.6405038 0.4492166623
1218.8766878 0.4496070761
1213.0627301 0.4500564704
1207.1691628 0.450584349
1201.1579559 0.4512162947
1194.9804839 0.4519856485
1188.5752645 0.4529354932
1181.8658535 0.4541208697
1174.7593263 0.4556110289
1167.1462067 0.4574913082
1158.9032064 0.4598639069
1149.9003935 0.4628464055
1140.0145928 0.4665664364
1129.1509031 0.4711511602
1117.3472536
0.47675933
1112.0112281 0.4883699555
1107.258822 0.4885843792
1102.5414505 0.4887970733
1097.8574788 0.4890096318
1093.2060555 0.4892224871
1088.5858254 0.4894364989
1083.9944045 0.4896534093
1.5694590481 0.4898767494
1 0.4901136775
1 0.4903786978
1 0.4907011791
1 0.4911405205
1 0.4918166184
1 0.4929706039
1 0.4950840624
1 0.4991056708
1 0.5068532353
1 0.5216184107
1 0.5486963964
1 0.5946273615
1 0.6629385851
1 0.7472585435
1 0.8310214418

1.8423245934
1.9253554632
1.9757404297
2.0042247928
2.0195644017
2.0274778552
2.0314768389
2.039403611
2.2654136022

1.97E-02
2.16E-02
2.28E-02
2.36E-02
2.40E-02
2.43E-02
2.44E-02
2.46E-02
2.88E-02

1
1
1
1
1
1
1
1
1

0.8987173203
0.9452153878
0.973813969
0.9902548921
0.9993483099
1.0042741104
1.0069989282
1.0119936616
1.1504320369

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
Reboiler

vap flow
liquid flow
4.58E-07 222.28267156
262.67572596 217.00850969
257.40156409 191.52237695
185.23238519 121.64934009
115.35934833 173.57125176
167.28126 190.3411182
184.05112644 6.2899917607

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
Reboiler

surface ten
15.487041362
15.322838183
16.797465287
20.737838406
17.048995185
16.217954464
15.919235232

density vapour
92.118264129
3.98E-03
92.13599618
4.16E-03
92.365915807
4.11E-03
99.14690158
3.56E-03
139.18348478
3.13E-03
152.66560136
3.09E-03
154.0702372
3.23E-03

8.83E-03
8.89E-03
9.03E-03
1.02E-02
1.07E-02
1.05E-02
1.05E-02

1.11E-02
1.12E-02
1.16E-02
1.55E-02
2.31E-02
2.49E-02
2.53E-02

34.626650371
34.829431528
35.506103248
46.428688059
95.119425659
111.36963291
113.40312353

92.13599618
92.408712082
100.95488036
139.95980313
152.7211187
154.07444577
154.19759268

density liquid
0.5096454837
0.5072891853
0.4822275951
0.377046015
0.3301753814
0.3235572092
0.3219518353

0.196088817
0.194120333
0.2273049446
0.3065091506
0.2319192297
0.2189356823
0.2146731989

6.21E-02
6.19E-02
6.47E-02
7.55E-02
7.20E-02
7.11E-02
7.06E-02

46.254424012
46.725959277
55.120559248
99.941328332
123.77697947
127.18586295
127.88148181

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
Reboiler

Bipheny
Toulene
2.0589934745
2.18E-02 851.58687381 0.9992660955
2.0534624204
2.27E-02
1 1.0039188779
2.3268061489
2.62E-02
1 1.1609607179
6.6076793108
1.47E-01
1 3.8635834578
15.20213036
7.77E-01
1 10.091903373
16.85505853
9.77E-01
1 11.392309421
16.570837029
9.98E-01
1 11.258734001

Heat exchangeair cooler E 106

T1 (hot inlet)
105.36712
T2 (hot outlet)
30
t1 (cold inlet)
7
t2 (cold outlet)
12

Heat exchaair cooler E 106

T1 (hot inle 646.898
T2 (hot outl 142.527
t1 (cold inle
24
t2 (cold out
100

LMTD
50.2247383
R
15.0734241
S
0.05082999
Ft
0.97185392
LMTD= Ft LMTD 48.811109
Q FROM HYSYS 1739932.81
Q(W)
483314.669
U (W/m2oC)
700
A (m2)=Q/U LMT14.1453358

LMTD
R
S
Ft
LMTD= Ft
Q FROM HY
Q(W)
U (W/m2oC
A (m2)=Q/

k1
k2
k3
A (Area m2)
Check A
log CP
CP

k1
4.0336
k2
0.2341
k3
4.97E-02
A (Area m2 277.034
Check A
1
log CP
4.90191
CP
79782.1

4.325
-0.303
0.1634
14.15
1
4.19269122
###

280.142
6.63645
0.12201
0.89971
252.047
9E+007
2E+007
350
277.034

c1
0
c1
0
-0.125
c2
0
c2
0 0.15361
c3
0
c3
0
###
logFP
0
logFP
0 6.12E-02
ACTUAL LOG FP =@IF((B31>5 AND B31<100),C28,B2ACTUAL LOG6.12E-02
P FROM HYSYS
206.8
P FROM HY 3309.48
P (barg)
2.04095732
P (barg)
32.6621

FP
B1
B2
FM
CBM

#VALUE!
0.96
1.21
1
#VALUE!

FP
B1
B2
FM
CBM

1.15141
0.96
1.21
1
187744

Define by own

Define from table

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)
t2 (cold outlet)
LMTD
R
S
Ft
LMTD= Ft LMTD
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT

k1
k2
k3
Need to chk got limitA (Area m2)
Check A
log CP
CP
Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

Define by steam temp

check must be above 305.009

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)

t2 (cold outlet)

Need Cp of Steam

LMTD
R
S
Ft
LMTD= Ft LMTD
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP
Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

CBM for HE
Total Cooling wa
Total Chilled Wat
HPS
MPS
LPS
Hot Oil

fixed tube E106

621.1454904078
157.1501964645
30
45

Heat exchangefixed tube E103

T1 (hot inlet)
157.15
T2 (hot outlet)
40
t1 (cold inlet)
30
t2 (cold outlet)
45

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)
t2 (cold outlet)

297.1528226583
LMTD
42.259
LMTD
30.9330195962
R
7.81
R
0.0253744641
S
0.118
S
0.9850836915
Ft
0.6842
Ft
292.7203994717 Water Need kgLMTD= Ft LMTD 28.915 Water Need kgLMTD= Ft LMTD
63799401.10478
###
Q FROM HYSYS
### 299889
Q FROM HYSYS
17722055.86244
Q(W)
###
Q(W)
350
U (W/m2oC)
300
U (W/m2oC)
172.9788747646
A (m2)=Q/U LMT 602.4
A (m2)=Q/U LMT
4.3247
-0.303
0.1634
172.9788747646
1
4.4649954599
29173.96515811

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
3343.95815706
33.0023010813
0
0.0563377567
1.1385123782

0.0388
-0.1127
0.0818

1.63
1.66
1
201936.5134742

1.63
1.66
2.8

0.0563

kettle reboiler stab col

480
306
183.5743084756

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

4.3247
-0.303
0.1634
602.4
1
4.7451
55605

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
3330.2
32.866
0
0.0561
1.1379

0.0388
-0.1127
0.0818

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP

1.63
1.66
1
195666

1.63
1.66
2.8

0.0561

B1
B2
FM
CBM

Heat exchangekettle reboiler main col Heat exchange

T1 (hot inlet)
480
T1 (hot inlet)
T2 (hot outlet)
306
T2 (hot outlet)
t1 (cold inlet)
143.99
t1 (cold inlet)

184.987628887

t2 (cold outlet)

151.51

196.2298120637
123.1143331669
0.0047678742
0.9988926423
196.0125154665
1643489.962532 Need Cp
456524.9895922
3287
600
3.8817673496

LMTD
235.52
R
23.117
S
0.0224
Ft
0.996
LMTD= Ft LMTD 234.57
Q FROM HYSYS
###
Q(W)
###
U (W/m2oC)
600
A (m2)=Q/U LMT 17.062

4.4646
-0.2503
0.1974
3.8817673496
2
4.3856549815
24302.72549831

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
1042.48757392
10.2885524196
0
0.0085618163
1.0199099209

0.0388
-0.1127
0.0818

1.63
1.66
1
80759.18335951

1.63
1.66
2.8

0.0086

###
1316937.096804 kg/h
844351.4282036 kg/h
35529.81975955 kg/h

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

t2 (cold outlet)

17290

4.4646
-0.2503
0.1974
17.062
1
4.4559
28566

LMTD
R
S
Ft
LMTD= Ft LMTD
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
248.9
2.4565
0
0
1

0.0388
-0.1127
0.0818

1.63
1.66
1
93984

1.63
1.66
2.8

0.0073

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

fixed tube E100

296.31
30
7
12

Heat exchangefixed tube E102

T1 (hot inlet)
102.91
T2 (hot outlet)
30
t1 (cold inlet)
7
t2 (cold outlet)
12

Heat exchangefixed tube E104

T1 (hot inlet)
112.68
T2 (hot outlet) 112.68
t1 (cold inlet)
7
t2 (cold outlet)
12

103.92
LMTD
49.41
LMTD
103.16
53.263
R
14.581
R
7E-005
0.0173
S
0.0521
S
0.0473
0.971
Ft
0.972
Ft
1
100.91 Water Need kgLMTD= Ft LMTD 48.025 Water Need kgLMTD= Ft LMTD 103.16
344055 16454
Q FROM HYSYS
### 68993
Q FROM HYSYS
0
95571
Q(W)
400733
Q(W)
0
300
U (W/m2oC)
700
U (W/m2oC)
700
3.157
A (m2)=Q/U LMT 11.92
A (m2)=Q/U LMT
0
4.3247
-0.303
0.1634
3.157
2
4.2142
16374

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
229.6
2.2659
0
0
1

0.0388
-0.1127
0.0818

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP

1.63
1.66
1
53870

1.63
1.66
2.8

0.0091

B1
B2
FM
CBM

4.3247
-0.303
0.1634
11.92
1
4.1879
15412

k1
k2
k3
A (Area m2)
Check A
log CP
CP

4.3247
-0.303
0.1634
0
2
Err:502
Err:502

0
0
0
193.05
1.9053
0
0
1

0.0388
-0.1127
0.0818

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP

0
0
0
220.63
2.1775
0
0
1

1.63
1.66
1
50706

1.63
1.66
2.8

B1
B2
FM
CBM

1.63
1.66
1
Err:502

0.0137

kettle reboiler diphenyl cHeat exchangekettle reboiler diphenyl col

480
T1 (hot inlet)
480
306
T2 (hot outlet)
306
292.62
t1 (cold inlet)
40.378

296.31

t2 (cold outlet)

65.022
47.04
0.0197
0.9629
62.611
###
### 8026.6
600
29.675

LMTD
293.3
R
1.4898
S
0.2657
Ft
0.9592
LMTD= Ft LMTD 281.34
Q FROM HYSYS
###
Q(W)
961995 6926.4
U (W/m2oC)
600
A (m2)=Q/U LMT 5.699

4.4646
-0.2503
0.1974
29.675
1
4.524
33420

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
229.6
2.2659
0
0
1

0.0388
-0.1127
0.0818

1.63
1.66
1
109953

1.63
1.66
2.8

0.0091

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

157.17

4.4646
-0.2503
0.1974
5.699
2
4.3882
24445

0
0
0
1048
10.343
0
0.0087
1.0202

0.0388
-0.1127
0.0818

1.63
1.66
1
81243

1.63
1.66
2.8

0.0087

fixed tube E104

Heat exchangefixed tube stab condenser

T1 (hot inlet)
159.2090547874
T2 (hot outlet)
38.2796172963
t1 (cold inlet)
7
t2 (cold outlet)
12

LMTD
R
S
Ft
Water Need kgLMTD= Ft LMTD
0
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP

0.0388
-0.1127
0.0818

0.0101

1.63
1.66
2.8

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)
t2 (cold outlet)

74.8469286114
LMTD
24.1858874982
R
0.0328495569
S
0.9793494269
Ft
73.3012966442 Water Need kgLMTD= Ft LMTD
1207683.48648359 57756
Q FROM HYSYS
335467.635134331
Q(W)
300
U (W/m2oC)
15.2551933136
A (m2)=Q/U LMT
4.3247
-0.303
0.1634
15.2551933136
1
4.194962454
15666.1562569147

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
1012.1506339386
9.9891501006
0
0.007896002
1.018347501

0.0388
-0.1127
0.0818

1.63
1.66
1
52018.7958814942

1.63
1.66
2.8

0.0079

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

fixed tube main col condenser

104.9231810975
102.905547075
7
12

Heat exchangefixed tube diphenyl condenser

T1 (hot inlet)
139.432085843
T2 (hot outlet)
137.2101175501
t1 (cold inlet)
7
t2 (cold outlet)
12

94.4065129693
LMTD
0.4035268045
R
0.0510604327
S
0.9998113119
Ft
94.3886995855 Water Need kgLMTD= Ft LMTD
10799592.6584087 516480
Q FROM HYSYS
2999886.84955797
Q(W)
300
U (W/m2oC)
105.9408899134
A (m2)=Q/U LMT

128.8161091789
0.4443936586
0.0377552009
0.9998883998
128.8017332701
3861420.54987628
1072616.81941008
300
27.758860904

4.3247
-0.303
0.1634
105.9408899134
1
4.3811899494
24054.1463756352

4.3247
-0.303
0.1634
27.758860904
1
4.2277782185
16895.7789322694

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
193.0532544297
1.9052874851
0
0
1

0.0388
-0.1127
0.0818

1.63
1.66
1
79138.1415758399

1.63
1.66
2.8

0.0137

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

0
0
0
205.4638207859
2.027770252
0
0
1
1.63
1.66
1
55587.1126871662

yl condenser

Heat exchangefixed tube E105

T1 (hot inlet)
40
T2 (hot outlet)
40.3776980911
t1 (cold inlet)
7
t2 (cold outlet)
12

LMTD
R
S
Ft
Water Need kgLMTD= Ft LMTD
184669
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP

0.0388
-0.1127
0.0818

0.0119

1.63
1.66
2.8

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

30.6101584721
-0.0755396182
0.1515151515
1.0003363455
30.6204540602 Water Need kg/h
0
0
0
700
0
4.3247
-0.303
0.1634
0
2
Err:502
Err:502

0
0
0
3316.3786388596
32.7301123993
0
0.0558503622
1.1372353796

0.0388
-0.1127
0.0818

1.63
1.66
1
Err:502

1.63
1.66
2.8

0.0559

Toulene kg/h
H2 kg/h
Methane (kg/h)

Rate
Price per unit
Total
114,287,746.46
0.4132841328 $ 47,233,312.19
4,730,590.30
0.0697211155 $
329,822.03
624,700.49
11.1 $
6,934,175.46

HPS Feed
MPS Feed
LPS Feed
Chilled Water (kg/h
Rm Temp Water
Electricity

289,923.33

14.1 $

4,087,918.94

6,889,907.65
10,746,206.71

0.08 $
0.01 $

551,192.61
107,462.07

2,765.17

16.8 $

46,454.80

Operating Cost

Benzene (kg/hr)
biphenyl (kg/hr)
Sale of Product
Profit

$ 59,243,883.31

91658810.780802
3589.9469082045

0.5771348099 $ 52,899,490.33
1500 $
5,384,920.36
$ 58,284,410.70
-$

959,472.61

Pump
P100
k1
3.3892
k2
0.0536
k3
0.1538
A (kW)
2.7349152539
log CP
3.4419836797
CP
2766.837668889

P101
k1
k2
k3
A (kW)
log CP
CP

c1
c2
c3
P (barg)
logFP
FP

c1
-0.3935
c2
0.3957
c3
-0.00226
P (barg) 0.2721887
logFP -0.6178437
FP
0.2410773

c1
c2
c3
P (barg)
logFP
FP

B1
B2
FM
CBM

B1
B2
FM
CBM

B1
B2
FM
CBM

-0.3935
0.3957
-0.00226
32.471542425
0.199438416
1.5828450996

1.89
1.35
1.6
14,688.99

3.3892
0.0536
0.1538
5.49E-02
3.5660109
3681.3824

1.89
1.35
1.6
###

P102
k1
k2
k3
A (kW)
log CP
CP

Separator
k1
3.4974
k2
0.4485
k3
0.1074
A (m3)
3.5671930569
log CP
3.777882434
CP
5996.287312911
D (m)
1.0907446317 3.8176
P (barg) 36.0031236392
Q
0.0243785032
FP
4.3696036776 If FP<1 use 1
B1
B2
FM
CBM

2.25
1.82
3
156,551.29

PFR
PFR100

PFR101

PFR102

3.3892
0.0536
0.1538
0
Err:502
Err:502
-0.3935
0.3957
-0.00226
0
Err:502
Err:502
1.89
1.35
1.6
Err:502

k1
3.557
k2
0.3776
k3
0.0905
A (m3) 235.6194490192
log CP
4.9620253285
CP
91627.39265963

k1
k2
k3
A (m3)
log CP
CP

D (m)
1
P (barg) 37.7995427848
Q
0.0234659437
FP
4.2247529643

D (m)
1
P (barg)
0
Q
0.0005887
FP
0.5934366

D (m)
1
P (barg)
0
Q
0.0005887
FP
0.5934366 If FP<1 use 1

B1
B2
FM
CBM

B1
B2
FM
CBM

B1
B2
FM
CBM

1.49
1.52
3.1
$1,960,554.62

3.557
0.3776
0.0905
0
Err:502
Err:502

1.49
1.52
3.1
Err:502

k1
k2
k3
A (m3)
log CP
CP

3.557
0.3776
0.0905
0
Err:502
Err:502

1.49
1.52
3.1
Err:502

Reflux Drum
Stabiliser
k1
3.557
k2
0.3776
k3
0.0905
A (m3)
0.4033507288
log CP
3.4221773273
CP
2643.487902602
D (m)
0.527442549
P (barg) 10.9880651106
Q
0.0037511639
FP
1.0954228437
B1
B2
FM
CBM

1.49
1.52
3.1
17,583.51

Main Column
k1
3.557
k2
0.3776
k3
0.0905
A (m3) 5.9719402
log CP 3.9045743
CP
8027.3895
1.846 D (m)
P (barg)
Q
FP
B1
B2
FM
CBM

1.2951479
2.0958162
0.0023637
0.8751934
1.49
1.52
3.1
###

Compressor
K100 Rotary
k1
5.0355
k2
-1.8002
k3
0.8253
A (kW) 91.3403236697

k1
k2
k3
A (kW)

Centrigual
2.2897
1.3604
-0.1027
91.340324

Biphenyl
k1
3.557
k2
0.3776
k3
0.0905
A (m3) 2.4324848
log CP 3.7162602
CP
5203.076
4.533 D (m)
P (barg)
Q
FP
B1
B2
FM
CBM

0.9600583 3.3602
2.2305473
0.0018286
0.7902523 If FP<1 use 1
1.49
1.52
3.1
###

log CP
4.6785315802
CP
47701.44994979

log CP
CP

FBM
CBM

2.4
114,483.48

FBM
CBM

CBM

114,483.48

Furnace
k1
7.3488
k2
-1.1666
k3
0.2028
A (kW) 21265.6757944 1379.4 kg/hr
log CP
6.0983315505
CP
$ 1,254,098.22
c1
c2
c3
P (barg)
logFP
FP
FT
FBM
CBM

0.1347
-0.2368
0.1021
34.499312677
0.011998791
1.0280134362
1
2.2
$2,836,305.60
$5,191,097.64

kW
Electrici

9.41E+01

4.5621862
36491.039
2.7
###

If FP<1 use 1

If FP<1 use 1

Equipment: Distillation Column (T-101)

<20
k1
3.4974
k2
0.4485
k3
0.1074
Volumetric Flow (TAKE FROM HYS
2.2500680614
A (m3)
14.8447832002
log CP
4.170266538
CP
14800.16434651
D (m)
Pressure(psia) (FEED)
P (barg)
Q
FP
B1
B2
FM
CBM
L/D
No.of Columns

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

Therotical Tray
Actual
Round Up
Tray per column
FBM
log Fq
Fq
CBM

0.7722
150.0000
11.2275449102
0.0056028173
1.3893360807
2.25
1.82
1.6
93178.08535389
41.0368097752
2

2.9949
0.4465
0.3961
0.7722
0.4215910844 0.4684345382
2.8831478423
764.095852441

10
35.17
36
18
1
0.0367552493
1.0883165895
14968.40745886

Total cost:

108,146.49

Final Cost per set

$ 108,146.49
Final Total Cost
$ 216,292.99
Percentage Efficiency
What you wan to separate
Methane
benzene
Relative Vol
37.7796
0.0267
1417.1809
39.2161
0.7247
54.1107
38.0323
0.8180
46.4962
37.8976
0.8259
45.8849
37.8561
0.8268
45.7876
37.8218
0.8271
45.7256
37.7872
0.8277
45.6530
37.7508
0.8287
45.5553
37.7110
0.8304
45.4129
37.6653
0.8334
45.1924
37.6095
0.8388
44.8383
37.5491
0.8483
44.2649
37.9560
0.8744
43.4061
35.6623
1.0348
34.4615
35.3429
1.0548
33.5078
35.0197
1.0672
32.8145

>20
L(hysys unit lb G(hysys unit lb
59.1846
21.8217
95.9988
81.0063
100.2177
117.8205
100.5879
122.0393
100.6207
122.4096
100.6175
122.4423
100.5982
122.4392
100.5545
122.4199
100.4686
122.3762
100.3096
122.2902
100.0182
122.1313
99.0884
121.8398
465.2995
120.9101
502.3170
101.5852
506.3571
138.6026
363.7143
142.6428

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

Therotical Tray
Actual
Round Up
Tray per column
FBM
Fq
CBM
Total cost:

2.9949
0.4465
0.3961
0.7722
0.4215910844
2.8831478423
764.095852441

10
35.17
36
18
1
1
13753.72534394
$
106,931.81

Avg
Effiency

43.5408
0.2843

Extract From Hysys

Surface TensionL(converted) G(converted) Density of L(lb Density of V(lb Fiv
25.2719
0.0164
0.0061
0.6925
0.0248 0.5131
11.5040
0.0267
0.0225
0.5694
0.0197 0.2205
10.7591
0.0278
0.0327
0.5610
0.0198 0.1598
10.6945
0.0279
0.0339
0.5602
0.0198 0.1551
10.6847
0.0280
0.0340
0.5601
0.0198 0.1547
10.6791
0.0279
0.0340
0.5599
0.0199 0.1548
10.6731
0.0279
0.0340
0.5597
0.0199 0.1548
10.6658
0.0279
0.0340
0.5594
0.0199 0.1549
10.6558
0.0279
0.0340
0.5588
0.0199 0.1549
10.6415
0.0279
0.0340
0.5578
0.0199 0.1549
10.6194
0.0278
0.0339
0.5562
0.0199 0.1549
10.5877
0.0275
0.0338
0.5533
0.0199 0.1541
10.6750
0.1292
0.0336
0.5454
0.0198 0.7328
9.5192
0.1395
0.0282
0.5328
0.0201 0.9608
9.3820
0.1407
0.0385
0.5310
0.0202 0.7121
9.3403
0.1010
0.0396
0.5278
0.0204 0.5007

Ad/At formula Csb

Uf
80percent Ad/At Dt
Dt (m)
0.1459 0.1767 0.9611
1.2014 0.1459 0.7111 0.2168
0.1134 0.2701 1.2771
1.5964 0.1134 1.3082 0.3989
0.1066 0.2954 1.3641
1.7051 0.1066 1.5171 0.4625
0.1061 0.2975 1.3701
1.7127 0.1061 1.5392 0.4693
0.1061 0.2976 1.3699
1.7123 0.1061 1.5411 0.4698
0.1061 0.2976 1.3690
1.7113 0.1061 1.5413 0.4699
0.1061 0.2976 1.3681
1.7101 0.1061 1.5413 0.4699
0.1061 0.2976 1.3670
1.7087 0.1061 1.5414 0.4699
0.1061 0.2976 1.3657
1.7071 0.1061 1.5416 0.4700
0.1061 0.2976 1.3639
1.7049 0.1061 1.5419 0.4701
0.1061 0.2976 1.3615
1.7019 0.1061 1.5424 0.4702
0.1060 0.2979 1.3593
1.6991 0.1060 1.5425 0.4703
0.1703 0.1378 0.6265
0.7832 0.1703 2.3550 0.7180
0.1956 0.1256 0.5467
0.6834 0.1956 2.3269 0.7094
0.1680 0.1403 0.6067
0.7584 0.1680 2.5329 0.7722
0.1445 0.1797 0.7706
0.9633 0.1445 2.2389 0.6826

Equipment: Distillation Column (T-101)

<20
k1
3.4974
k2
0.4485
k3
0.1074
Volumetric Flow (TAKE FROM HYS 2.9297761699
A (m3)
128.5906362809 64.295318
log CP
4.6682758177 65.861957
CP
46588.18782149 63.110697
D (m)
Pressure(psia) (FEED)
P (barg)
Q
FP

1.5067
32.0000
2.3952095808
0.0030163323
0.9787829058

B1
B2
FM
CBM
L/D
No.of Columns

2.25
1.82
1.6
240488.2255345
47.8635448866
2

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

2.9949
0.4465
0.3961
1.5067
1.6048245615 1.7831384
3.1033390182
1268.641804239

Therotical Tray
Actual
Round Up
Tray per column
FBM
log Fq
Fq
CBM

59
106.61
107
54
1
-0.4176819881
0.3822240517
26184.8921734

Total cost:

266,673.12

Final Cost per set

$ 308,994.88
Final Total Cost
$ 617,989.77
Percentage Efficiency
What you wan to separate
Benzene
Toluene
Relative Vol
0.9987
0.4438
2.2505
1.0001
0.4477
2.2337
1.0002
0.4480
2.2326
1.0003
0.4483
2.2315
1.0005
0.4486
2.2304
1.0007
0.4489
2.2293
1.0010
0.4492
2.2282
1.0013
0.4496
2.2271
1.0018
0.4501
2.2260
1.0025
0.4506
2.2248
1.0033
0.4512
2.2236
1.0045
0.4520
2.2224
1.0060
0.4529
2.2211
1.0081
0.4541
2.2198
1.0107
0.4556
2.2184
1.0142
0.4575
2.2168
1.0186
0.4599
2.2151
1.0243
0.4628
2.2131
1.0316
0.4666
2.2110
1.0405
0.4712
2.2085
1.0516
0.4768
2.2057
1.0743
0.4884
2.1998
1.0743
0.4886
2.1987
1.0743
0.4888
2.1977
1.0742
0.4890
2.1967
1.0742
0.4892
2.1958
1.0742
0.4894
2.1948
1.0742
0.4897
2.1938
1.0742
0.4899
2.1928
1.0742
0.4901
2.1918
1.0743
0.4904
2.1908
1.0745
0.4907
2.1898
1.0750
0.4911
2.1887
1.0759
0.4918
2.1876
1.0778
0.4930
2.1863
1.0816
0.4951
2.1847
1.0893
0.4991
2.1825
1.1044
0.5069
2.1789

1.1335
1.1867
1.2761
1.4070
1.5654
1.7197
1.8423
1.9254
1.9757
2.0042
2.0196
2.0275
2.0315
2.0394
2.2654

0.5216
0.5487
0.5946
0.6629
0.7473
0.8310
0.8987
0.9452
0.9738
0.9903
0.9993
1.0043
1.0070
1.0120
1.1504

2.1730
2.1627
2.1461
2.1223
2.0949
2.0694
2.0499
2.0369
2.0289
2.0239
2.0209
2.0188
2.0174
2.0152
1.9692

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

Therotical Tray
Actual
Round Up
FBM
Fq
CBM
Total cost:

>20
L(hysys unit lbmole/h
475.7715
480.3060
480.2761
480.2412
480.1998
480.1497
480.0881
480.0111
479.9137
479.7892
479.6292
479.4225
479.1554
478.8106
478.3671
477.8005
477.0838
476.1893
475.0920
473.7631
471.0967
674.8105
675.0021
675.1931
675.3835
675.5734
2.9949
675.7624
0.4465
675.9499
0.3961
676.1346
1.5067
676.3138
1.6048245615
676.4822
3.1033390182
676.6292
1268.641804239
676.7330
676.7502
676.5948
59
676.1000
106.61
674.9577
107
672.6496
54
668.4724
1
661.9194
1
653.6020
68506.65742891
645.8247
$
308,994.88
641.0941

Avg
Effiency

2.1677
0.5534

639.8049
640.4856
641.6725
642.7002
643.4433
643.9618
644.3264
644.1511
623.9564
46.6830

Extract From Hysys

G(hysys unit lbmole/hSurface Tensio L(convertedG(convertedDensity of L(lbmole/ft3
0.0000
17.9958
0.1322
0.0000
0.6265
792.8028
17.7579
0.1334
0.2202
0.6246
797.3372
17.7422
0.1334
0.2215
0.6244
797.3074
17.7266
0.1334
0.2215
0.6243
797.2724
17.7109
0.1334
0.2215
0.6241
797.2310
17.6951
0.1334
0.2215
0.6239
797.1810
17.6791
0.1334
0.2214
0.6238
797.1194
17.6630
0.1333
0.2214
0.6236
797.0424
17.6466
0.1333
0.2214
0.6233
796.9450
17.6298
0.1333
0.2214
0.6230
796.8205
17.6124
0.1332
0.2213
0.6227
796.6605
17.5944
0.1332
0.2213
0.6224
796.4538
17.5754
0.1331
0.2212
0.6219
796.1867
17.5552
0.1330
0.2212
0.6213
795.8419
17.5334
0.1329
0.2211
0.6206
795.3984
17.5096
0.1327
0.2209
0.6198
794.8318
17.4832
0.1325
0.2208
0.6187
794.1151
17.4536
0.1323
0.2206
0.6173
793.2206
17.4203
0.1320
0.2203
0.6157
792.1232
17.3825
0.1316
0.2200
0.6137
790.7944
17.3411
0.1309
0.2197
0.6114
788.1279
17.4021
0.1874
0.2189
0.6057
628.1275
17.3875
0.1875
0.1745
0.6056
628.3191
17.3729
0.1876
0.1745
0.6054
628.5100
17.3584
0.1876
0.1746
0.6053
628.7005
17.3439
0.1877
0.1746
0.6052
628.8904
17.3294
0.1877
0.1747
0.6051
629.0794
17.3150
0.1878
0.1747
0.6050
629.2669
17.3005
0.1878
0.1748
0.6049
629.4515
17.2861
0.1879
0.1748
0.6047
629.6307
17.2715
0.1879
0.1749
0.6046
629.7992
17.2567
0.1880
0.1749
0.6044
629.9462
17.2413
0.1880
0.1750
0.6042
630.0500
17.2247
0.1880
0.1750
0.6039
630.0672
17.2058
0.1879
0.1750
0.6035
629.9117
17.1821
0.1878
0.1750
0.6026
629.4170
17.1490
0.1875
0.1748
0.6011
628.2746
17.0976
0.1868
0.1745
0.5982
625.9665
17.0124
0.1857
0.1739
0.5930
621.7894
16.8705
0.1839
0.1727
0.5842
615.2363
16.6476
0.1816
0.1709
0.5711
606.9189
16.3401
0.1794
0.1686
0.5550
599.1416
15.9882
0.1781
0.1664
0.5388

594.4111
593.1219
593.8025
594.9895
596.0172
596.7602
597.2788
597.6434
597.4681
577.2734

15.6612
15.4086
15.2375
15.1296
15.0628
15.0203
14.9914
14.9709
14.9927
16.1025

0.1777
0.1779
0.1782
0.1785
0.1787
0.1789
0.1790
0.1789
0.1733
0.0130

0.1651
0.1648
0.1649
0.1653
0.1656
0.1658
0.1659
0.1660
0.1660
0.1604

0.5256
0.5165
0.5108
0.5074
0.5055
0.5045
0.5038
0.5035
0.5026
0.4796

Density of V(lbmole/ftFiv
0.0040
0.0042
0.0043
0.0043
0.0043
0.0043
0.0043
0.0043
0.0043
0.0044
0.0044
0.0044
0.0044
0.0044
0.0044
0.0044
0.0044
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0047
0.0047
0.0047
0.0047
0.0047
0.0047
0.0047
0.0046
0.0046

###
0.0499
0.0497
0.0498
0.0499
0.0500
0.0501
0.0501
0.0502
0.0503
0.0504
0.0505
0.0506
0.0506
0.0507
0.0508
0.0508
0.0509
0.0510
0.0510
0.0510
0.0737
0.0926
0.0927
0.0929
0.0930
0.0932
0.0933
0.0935
0.0936
0.0938
0.0939
0.0941
0.0942
0.0943
0.0945
0.0946
0.0948
0.0949
0.0953
0.0959
0.0971
0.0987

Ad/At fo Csb
Uf
80percen
Ad/At Dt
Dt (m)
###
###
###
### 0.2000 0.0000 0.0000
0.0944 0.3465 4.0908 5.1135 0.1000 4.8920 1.4915
0.0944 0.3466 4.0842 5.1052 0.1000 4.9021 1.4945
0.0944 0.3465 4.0759 5.0948 0.1000 4.8991 1.4936
0.0944 0.3465 4.0676 5.0844 0.1000 4.8961 1.4927
0.0944 0.3464 4.0593 5.0741 0.1000 4.8932 1.4918
0.0945 0.3464 4.0510 5.0637 0.1000 4.8903 1.4909
0.0945 0.3463 4.0427 5.0534 0.1000 4.8874 1.4901
0.0945 0.3463 4.0344 5.0429 0.1000 4.8846 1.4892
0.0945 0.3463 4.0260 5.0324 0.1000 4.8819 1.4884
0.0945 0.3462 4.0175 5.0218 0.1000 4.8791 1.4875
0.0945 0.3462 4.0089 5.0111 0.1000 4.8765 1.4867
0.0945 0.3461 4.0001 5.0001 0.1000 4.8740 1.4860
0.0945 0.3461 3.9910 4.9888 0.1000 4.8716 1.4852
0.0945 0.3461 3.9817 4.9771 0.1000 4.8694 1.4846
0.0945 0.3460 3.9719 4.9648 0.1000 4.8674 1.4839
0.0945 0.3460 3.9615 4.9519 0.1000 4.8656 1.4834
0.0945 0.3460 3.9505 4.9382 0.1000 4.8641 1.4829
0.0946 0.3459 3.9388 4.9235 0.1000 4.8629 1.4826
0.0946 0.3459 3.9261 4.9076 0.1000 4.8622 1.4824
0.0946 0.3459 3.9131 4.8914 0.1000 4.8615 1.4822
0.0971 0.3349 3.7717 4.7146 0.1000 4.9419 1.5067
0.0992 0.3258 3.6635 4.5794 0.1000 4.4697 1.3627
0.0992 0.3258 3.6562 4.5702 0.1000 4.4681 1.3622
0.0992 0.3257 3.6489 4.5611 0.1000 4.4665 1.3617
0.0992 0.3256 3.6416 4.5521 0.1000 4.4649 1.3613
0.0992 0.3256 3.6344 4.5430 0.1000 4.4634 1.3608
0.0993 0.3255 3.6272 4.5341 0.1000 4.4618 1.3603
0.0993 0.3254 3.6201 4.5251 0.1000 4.4602 1.3598
0.0993 0.3254 3.6129 4.5162 0.1000 4.4587 1.3594
0.0993 0.3253 3.6058 4.5073 0.1000 4.4572 1.3589
0.0993 0.3252 3.5987 4.4983 0.1000 4.4557 1.3584
0.0993 0.3252 3.5914 4.4893 0.1000 4.4542 1.3580
0.0994 0.3251 3.5840 4.4800 0.1000 4.4529 1.3576
0.0994 0.3250 3.5761 4.4701 0.1000 4.4518 1.3573
0.0994 0.3250 3.5673 4.4592 0.1000 4.4511 1.3570
0.0994 0.3249 3.5568 4.4460 0.1000 4.4511 1.3571
0.0994 0.3248 3.5428 4.4285 0.1000 4.4527 1.3575
0.0994 0.3247 3.5225 4.4032 0.1000 4.4570 1.3588
0.0995 0.3246 3.4922 4.3653 0.1000 4.4658 1.3615
0.0995 0.3243 3.4486 4.3108 0.1000 4.4810 1.3662
0.0997 0.3237 3.3933 4.2416 0.1000 4.5034 1.3730
0.0999 0.3230 3.3349 4.1686 0.1000 4.5322 1.3818

0.0046
0.0045
0.0045
0.0045
0.0045
0.0045
0.0046
0.0046
0.0046
0.0047

0.1002
0.1012
0.1017
0.1020
0.1022
0.1024
0.1025
0.1026
0.0996
0.0080

0.1000
0.1001
0.1002
0.1002
0.1002
0.1003
0.1003
0.1003
0.1000
0.0898

0.3223
0.3218
0.3216
0.3214
0.3213
0.3213
0.3212
0.3212
0.3225
0.3677

3.2842
3.2468
3.2215
3.2045
3.1925
3.1832
3.1755
3.1689
3.1772
3.5445

4.1052
4.0584
4.0268
4.0056
3.9906
3.9791
3.9694
3.9612
3.9715
4.4306

0.1000
0.1001
0.1002
0.1002
0.1002
0.1003
0.1003
0.1003
0.1000
0.1000

4.5646
4.5958
4.6204
4.6368
4.6464
4.6514
4.6535
4.6538
4.6412
4.2672

1.3917
1.4012
1.4086
1.4137
1.4166
1.4181
1.4188
1.4188
1.4150
1.3010

Equipment: Distillation Column (T-101)

<20
k1
3.4974
k2
0.4485
k3
0.1074
Volumetric Flow (TAKE FROM HYS 1.3881931852
A (m3)
33.376481696 11.125494
log CP
4.2104718431 16.923893
CP
16235.73085
D (m)
Pressure(psia) (FEED)
P (barg)
Q
FP

0.9390
32.0000
2.3952095808
0.0018798446
0.7983880366

B1
B2
FM
CBM
L/D
No.of Columns

2.25
1.82
1.6
83808.84265
51.322494627
2

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

2.9949
0.4465
0.3961
0.9390
0.6233229303 0.692581
2.9199321281
831.63379262

Therotical Tray
Actual
Round Up
Tray per column
FBM
log Fq
Fq
CBM

21
67.01
68
34
1
-0.2070462864
0.6208028666
17553.541842

Total cost:

$ 101,362.38

Final Cost per set

$112,084.39
Final Total Cost
$224,168.78
Percentage Efficiency
What you wan to separate
Toluene
Biphenyl
Relative Vol
0.9993
0.0218
45.8420
1.0039
0.0227
44.2011
1.1610
0.0262
44.2416
3.8636
0.1466
26.3600
10.0919
0.7765
12.9960
11.3923
0.9773
11.6575
11.2587
0.9979
11.2819

>20
L(hysys unit lbmole/hG(hysys unit lbmole/h
222.2827
0.0000
217.0085
262.6757
191.5224
257.4016
121.6493
185.2324
173.5713
115.3593
190.3411
167.2813
6.2900
184.0511

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

Therotical Tray
Actual
Round Up
FBM
Fq
CBM
Total cost:

2.9949
0.4465
0.3961
0.9390
0.6233229303
2.9199321281
831.63379262

21
67.01
68
34
1
1
28275.548949
$ 112,084.39

Avg
Effiency

28.0829
0.3134

Extract From Hysys

Surface L(convertedG(convertedDensity of L(lbmole/ft3Density of V(lbmole/ftFiv
###
0.0617
0.0000
0.5096
0.0040
###
###
0.0603
0.0730
0.5073
0.0042
0.0749
###
0.0532
0.0715
0.4822
0.0041
0.0687
###
0.0338
0.0515
0.3770
0.0036
0.0638
###
0.0482
0.0320
0.3302
0.0031
0.1465
###
0.0529
0.0465
0.3236
0.0031
0.1112
###
0.0017
0.0511
0.3220
0.0032
0.0034

Ad/At formulaCsb
###
0.0972
0.0965
0.0960
0.1052
0.1012
0.0893

Uf
###
0.3343
0.3373
0.3396
0.3013
0.3172
0.3701

###
3.4839
3.5139
3.5024
2.9833
3.0971
3.5147

80percent
Ad/At Dt
Dt (m)
### 0.2000 0.0000 0.0000
4.3548 0.1000 3.0799 0.9390
4.3924 0.1000 3.0565 0.9319
4.3780 0.1000 2.7886 0.8502
3.7291 0.1052 2.5518 0.7780
3.8713 0.1012 3.0279 0.9231
4.3934 0.1000 2.9166 0.8892

Process Eq
STAB
BEN
BI
HE
Raw Mat

$
5,191,097.64
$
216,292.99
$
617,989.77
$
224,168.78
$
1,054,861.36
$ 59,243,883.31

Capital
Operating Cost per Year
J

$
7,304,410.53
$ 59,243,883.31
$ 61,678,686.82