COLD CHAIN & PROCESS REFRIGERATION

Tamilnadu Food Grains Marketing Yard, Madurai

EM&RBG has successfully completed and handed over Design & Built turnkey basis Cold storage project for
Tamilnadu Food Grains Marketing Yard, Madurai with the following scope.
- Civil Building
- Structural building
- PUF panel building
- Refrigeration system with Ammonia Screw Compressors(open type)
- Electrical system, DG Gen set and lightning Arrestors
- Fire Detection system
- Material handling systems incl Goods lift
- Ammonia gas detection
- Building Automation system

Highlight of the project

Total Area of storage
Size of the Storage
Value of the project
Description
Basement Civil area
Cold room Chambers
Cold Storage Product Capacity
Storage temperature

- 30,000 Sq.ft x 3500 MT

- 83 ft x 67 ft x 5 chambers
- Rs. 336.79 lacs ( Rs. 226 lacs for Strl & Mechanical works)
CAPACITY
87 feet x 85 feet x 15 feet Height
83 ft x 67 ft x 42 ft Ht (-1
+G+3Floors)
2500 MT + 1000 MT Dry storage
4 Deg C

Water proof area for dry storage

2 chambers & 4 floors each chamber

Fruits,Vegetable, Pulses, Food Grains

Equipment's details
DESCRIPTION OF
EQUPTS
Structural works

PUF Panel Building

Screw
Compressor(Ammonia
Open type)
Evaporative condenser
Evaporators
DG SET
Goods lift
Fire Alram System
Ammonia leak detectn
system
Screw compressor
Controllers/PLC/Remote
Monitoring system

UNIT DETAILS
130 MT Square section
columns & beams

SUPPLIERS
Tata steel

24000 sq.ft PUF Panel

Metecno
44 Feet height single panel
x 110 nos
2 x 27 TR capacity @ ET 0 Bitzer, Germany
C
440 KW Capacity
22KW EACH
125 KVA
1 MT EACH

Evapco , China
Star coolers & Condensers
Cummins
Rubicon
Ravel
Ambetronics, Mumbai

Remote monitoring
Carel, Italy
compatibility controllers for
complete equipment's

REMARKS
Complete site fabrication &
erection includes 30 MT
Metal Grating for 3 floors
Ceiling with direct PUF
panel
2 Nos

1Nos
8 Nos
1 no
2 Nos
1 set
1 set

Challenges faced at site during execution of the project

Basement works built 15 feet deep below the ground level in highly water logging area & surrounded by
canal and used imported water proofing chemicals for 100 % leak proof.
Huge qty of site fabrication of structural with cratings
Erection of single 44 feet long height X110 nos PUF panels
Site assembled open type Ammonia screw compressor package
Complete automation with WEB based remote monitoring

Contributed by: Mr. Raman Sridharan (EM&RBG, Chennai)