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Turbine Commissioning
Turbine Commissioning
AUXILIARIES
COMMISSIONING/OPER
ATION
STEAM TURBINE(270 MW)
BY
SWAPNIL JAIN
COMMISSIONING
Project commissioning is the process of assuring that
all systems and components of a industrial plant are
designed, installed, tested, operated, and maintained
according to the operational requirements of the owner.
A commissioning process may be applied not only to
new projects but also to existing units and systems
subject to expansion, renovation.
In practice, the commissioning process comprises the
integrated application of a set of engineering
techniques and procedures to check, inspect and test
every operational component of the project, from
individual functions, such as instruments and
equipment, up to complex amalgamations such as
modules, subsystems and systems.
COMMISSIONING
Commissioning activities, in the broader sense,
are applicable to all phases of the project, from
the basic and detailed design, procurement,
construction and assembly, until the final
handover of the unit to the owner, including
sometimes an assisted operation phase.
TURBINE COMMISSIONING
1.
2.
3.
4.
5.
6.
7.
8.
DM MAKE UP SYSTEM
DMCW SYSTEM
TURBINE LUBE OIL SYSTEM
JACKING OIL SYSTEM
BFP LUBE OIL SYSTEM
CONDENSATE WATER SYSTEM
FEED WATER SYSTEM
SEAL OIL SYSTEM
TURBINE COMMISSIONING
9. GENERATOR GAS SYSTEM
10. CONDENSER FLOOD TEST
11. AIR EXTRACTION SYSTEM
12. LP BYPASS SYSTEM
13. HP BYPASS SYSTEM
14. SEAL STEAM OPERATION
15. TURBINE ROLLING OPERATION
16. EXTRACTION SYSTEM CHARGING
1. DM MAKE UP SYSTEM
CST
BOILER FILL
PUMP
1. EMERGENCY/
NORMAL MAKE
UP TO HOT
WELL
2. CEP SEALING
3. EMERGENCY
MAKE UP TO
DMCW O/H
TANK
4. VALVE GLAND
SEALING
1. DEARATOR
FILLING
2. BOILER FILLING
DM MAKE UP SYSTEM
1.
2.
3.
4.
5.
CST INSPECTION
WATER FLUSHING- WHY ?
LINE UP
INTERLOCK PROTECTION
TRIAL RUN- RECIRCULATION LINE
DMCW PUMP
PHE
RETURN
FROM
AUX.
SG BOOSTER
PUMP
TO BOILER SIDE
AUX. COOLING
1. TURBINE OIL
COOLER
2. BFP AIR MOTOR
COOLER,
WORKING OIL
COOLER, LUBE OIL
COOLER,
MECHANICAL
SEAL
3. CEP THRUST
BEARING COOLER
4. SEAL OIL COOLER
5. HYDROGEN
COOLER
6. EXCITER AIR
COOLER
FLUSHING
TRIAL RUN
HYDRAULIC TEST
PRV OPERATION
ROTOR LIFTING
TURBINE BARRING GEAR
INTRLOCK & PROTECTIONS
LUBE
OIL
COOLE
R
WORKIN
G OIL
COOLER
FILTER
BEARI
NG
PROBLEMS
FLUSHING
LINE UP
INTERLOCK & PROTECTIONS
TRIAL RUN
CIRC
.
PUM
P
CF
PUMP
TANK
PR
V
VALVES
LP BYPASS SYSTEM
1. FLUSHING
2. INTERLOCK & PROTECTIONS
3. TRIAL RUN
FLUSHING
INTERLOCK & PROTECTION
TRIAL RUN
REHEATER PROTECTION
THANK YOU !