RENR7913

July 2006

E-C11

INJECTOR
HARNESS
CONNECTOR

E-S6
(L985)

E-S5
(L884)

E-S4
(L983)

INTAKE MANFOLD
AIR TEMPERATURE
SENSOR CONNECTOR

E-C7

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR

E-C15

ENGINE HARNESSES

266-7699
283-5607

CONNECTOR AND SPLICE LOCATIONS

E-C6

BOOST PRESSURE
SENSOR CONNECTOR

E-S2
(G829)

E-S7
(G850)

E-C5

ENGINE OIL
PRESSURE
SENSOR
CONNECTOR

INLET AIR
HEATER RELAY
CONNECTOR

E-C8

C7 On-Highway Engine
Electrical System

E-S1
(G828)

E-S8
(G826)

E-C1

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR

E-C2

ECM
CONNECTOR

INLET AIR HEATER

LAMP/FAN SPEED
CONNECTOR

E-S9
(G827)

E-C9
E-C18

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR

NPH1-UP
LBM1-UP
SAP3956-UP
WAX1-UP

E-C12
E-C13

SECONDARY (BOTTOM)
SPEED/TIMING
SENSOR CONNECTOR

PRIMARY (TOP)
SPEED/TIMING
SENSOR CONNECTOR

E-C14

TURBO WASTEGATE
SOLENOID CONNECTOR

Harness And Wire Symbols

Harness identification code

This example indicates
wire 135 in harness "AG".

E-C16

Connector Reference
Designator

FUEL PRESSURE
SENSOR CONNECTOR

KEY SLOTS
POSITIONED
AS SHOWN

J174
1306795

P174
1306795

ENGINE OIL
LEVEL SWITCH
CONNECTOR

P274
111 7898
325-AG135 PK-14

E-C17

Socket

Pin

ONLY WITH
HARNESS 269-7699

Single Wire
Connector

Plug
Wire
Gauge

Wire
Color

Part Number For

J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2
Fuse

Pin or Socket
Number

Ground
Circuit
Connection
Number
Identification

200-L32 BK-14
Component
Part Number

105-9344

CLR-GA
WH-18
GN-18

BU-18

GY-18

PK-18
PK-18

GY-18
BR-18

BU-18
GY-18
BU-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18
WH-18
OR-18
YL-18
WH-18
BK-18

BU-18
GY-18

YL-18
BU-18
GN-18
PK-18
PU-18
WH-18
BK-18

QTY
1
2
1

E-C1
WIRE NAME

POS
1
G828-E1
2
G829-E5
3
4
5
6
7
G850-E9
8
9
10
11
12
13
A747-E10
14
15
16
C991-E52
17
G833-E11
18
19
20
21
22
23
994-E16
24
G849-E17
25
26
27
28
29
30
31
995-E18
32
G458-E48
33
34
C967-E20
35
A701-E21
36
A702-E22
37
A703-E23
38
A704-E24
39
A746-E25
40
G826-E26
41
G827-E14
42
43
L983-E27
44
L984-E32
45
L985-E33
46
47
E964-E38
48
E963-E39
49
50
51
52
53
A705-E40
54
A706-E41
55
56
57
E966-E36
58
E965-E37
59
G883-E49
60
G854-E45
61
G855-E46
62
M795-E99
63
C211-E98
64
65
66
67
68
69
70
ACCESSORY TABLE
PART NAME
PLUG AS.
STRAP
ENDBELL

TERM/PLUG
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
P/N
160-7690
3S-2093
126-1774

CLR-GA
WH-18
GN-18
GY-18
QTY
1

CLR-GA
RD-18
BU-18
QTY
1
1

CLR-GA
WH-18
BK-18
QTY
1
1

CLR-GA
RD-18
BU-18
GN-18
QTY
1
3

E-C2
WIRE NAME POS
G828-E2
1
G829-E8
2
A747-E10
3
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C8
WIRE NAME POS
C987-E44
1
G850-E43
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE
E-C14
WIRE NAME POS
M795-E99
1
C211-E98
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

E-C18
WIRE NAME POS
C987-E44
A
G850-E42
B
G883-E49
C
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
WH-18
GN-18
PK-18

P/N
230-4013

QTY
1

TERM/PLUG
180-9340
180-9340

CLR-GA
WH-18
GN-18
BR-18

P/N
155-2269
155-2261

E-C3
WIRE NAME POS
G828-E3
1
G829-E7
2
A746-E25
3
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C9
WIRE NAME POS
G828-E4
1
G829-E6
2
G849-E17
3
ACCESSORY TABLE
PART NAME
PLUG AS.

QTY
1

TERM/PLUG
180-9340
180-9340

CLR-GA
PK-18
PU-18

P/N
155-2269
155-2261

QTY
1
1

E-C15
WIRE NAME POS
G854-E45
1
G855-E46
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
BR-18
BU-18
GY-18

P/N
230-4013

QTY
1

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

P/N
237-0227

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261

QTY
1
1

E-C5
WIRE NAME POS
G826-E50
1
G827-E15
2
994-E16
3
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
BU-18
PK-18
QTY
1

P/N
237-0227

E-C11
WIRE NAME POS TERM/PLUG
A701-E21
1
180-9339
A702-E22
2
180-9339
A703-E23
3
180-9339
A704-E24
4
180-9339
A705-E40
5
180-9339
A706-E41
6
180-9339
L985-E35
7
180-9339
L985-E34
8
180-9339
L984-E30
9
180-9339
L984-E31
10
180-9339
L983-E29
11
180-9339
L983-E28
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
WEDGE
3E-5180

TERM/PLUG
189-9115
189-9115
189-9115

E-C6
WIRE NAME POS
995-E18
1
G833-E12
2
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340

CLR-GA
BU-18
PK-18

P/N
230-4011

QTY
1

E-C12
WIRE NAME POS TERM/PLUG
E963-E39
A
111-1567
E964-E38
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 100-3320

CLR-GA
BK-18
WH-18
QTY
1

E-C16
WIRE NAME POS
G826-E51
1
G827-E19
2
C991-E52
3
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
BR-18
BU-18
PK-18
QTY
1

CLR-GA
BU-18
YL-18
QTY
1

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
GY-18
GN-18
QTY
1

P/N
237-0227

E-C7
WIRE NAME POS
C967-E20
1
G833-E13
2
ACCESSORY TABLE
PART NAME
PLUG AS.

P/N
230-4011

E-C13
WIRE NAME POS TERM/PLUG
E965-E37
A
111-1567
E966-E36
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 111-2416

E-C17
WIRE NAME POS
G458-E48
A
G829-E47
B
ACCESSORY TABLE
PART NAME
PLUG AS.

Diagnostic Code Listing

TERM/PLUG
123-1198
123-1198
P/N
118-8429

Inlet Air Heater

Relay Connector
E-C8

Injection Actuation
Pressure Sensor
Connector
E-C9

160-7690

P/N
189-9114
189-9116

13

001-11

72

Cylinder #1 Injector current fault

105-00

64

High Intake Manifold Air Temperature Warning

002-11
003-11

72

Cylinder #2 Injector current fault

105-03

38

Intake Manifold Air Temperature voltage high

73

Cylinder #3 Injector current fault

105-04

38

004-11

Intake Manifold Air Temperature voltage low

73

Cylinder #4 Injector current fault

105-11

64

Very High Intake Manifold Air Temperature

Description

005-11

74

Cylinder #5 Injector current fault

108-03

26

Barometric Pressure voltage high

006-11

74

Cylinder #6 Injector current fault

108-04

26

Barometric Pressure voltage low

022-11

42

Primary to Secondary Engine Speed Signal Calibration

110-00

61

High Coolant Temperature Warning

022-13

42

Engine Speed Signal Calibration Not Performed

110-03

27

Coolant Temperature voltage high

030-08

29

PTO Throttle signal invalid

110-04

27

Coolant Temperature voltage low

030-13

29

PTO Throttle out of calibration

110-11

61

Very High Coolant Temperature

Low Coolant Level Warning

032-05

33

Turbo Wastegate Solenoid current low

111-01

62

032-06

33

Turbo Wastegate Solenoid current high

111-02

12

Coolant Level signal invalid

032-11

33

Turbo Wastegate Solenoid current mismatch

111-03

12

Coolant Level voltage high

041-03

21

8 Volt Supply voltage high

111-04

12

Coolant Level voltage low

041-04

21

8 Volt Supply voltage low

111-11

62

Very Low Coolant Level

042-11

18

Injection Actuation Pressure output fault

128-03

44

Secondary Fuel Level voltage high

043-02

71

Key Switch Fault

128-04

44

Secondary Fuel Level voltage low

064-02

34

Secondary Engine Speed loss of signal

164-00

17

Excessive Injection Actuation Pressure

064-11

34

Secondary Engine Speed no pattern

164-02

15

Injection Actuation Pressure Signal Erratic

070-05

49

Inlet Air Heater current low

164-03

15

Injection Actuation Pressure Voltage High

070-06

49

Inlet Air Heater current high

164-04

15

Injection Actuation Pressure Voltage Low

071-00

01

Idle Shutdown Override

164-11

39

Injection Actuation Pressure system fault

24

39

32

47

40

071-01

47

Idle Shutdown

168-00

51

Excessive ECM Battery Power

57

48

071-14

47

PTO Shutdown

168-01

51

Low ECM Battery Power

70

58

084-00

41

Vehicle Overspeed Warning

168-02

51

ECM Battery Power Intermittent

084-01

31

Vehicle Speed loss of signal

173-00

16

High Exhaust Gas Temperature Derate

084-02

36

Vehicle Speed signal invalid

173-11

16

Very High Exhaust Gas Temperature Derate

084-08

36

Vehicle Speed signal out of range

186-04

00

PTO Engine Shutdown Switch Voltage Low

084-10

36

Vehicle Speed signal rate of change

186-14

47

PTO Engine Shutdown Switch Occurrence

Fuel
Pressure
Sensor
Connector
E-C16
155-2252

10 11 12
11

10

116-6158

111-2416

Injection Actuation
Pressure Control
Valve Connector
E-C15

189-9114

155-2269

118-8429

Engine Coolant
Temperature
Sensor Connector
E-C6

A B C

Turbo
Wastegate
Solenoid
Connector
E-C14

Flash
Code

14

100-3320

Boost
Pressure
Sensor
Connector
E-C3

PID-FMI

Description

23

Injector
Harness
Connector
E-C11

PID-FMI

Flash
Code

31

12

Injector
Harness
Grommet

Intake Manifold
Air Temperature
Sensor
Connector
E-C7

Atmospheric
Pressure
Sensor
Connector
E-C2

Inlet Air Heater

E-C18
Lamp/Fan Speed Connector
OR
E-C4 Inlet Air Heater Lamp Connector
(Note A)

3E-5179

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

TERM/PLUG
180-9340
180-9340

084-14

00

Quick Stop Occurrence

190-00

35

Engine Overspeed Warning

091-08

32

Throttle Position Invalid

190-02

34

Primary Engine Speed loss of signal

091-13

28

Throttle Position out of Calibration

190-11

34

Primary Engine Speed no pattern

094-01

63

Low Fuel Pressure Warning

224-11

00

Theft Deterrent Active

094-03

37

Fuel Pressure Voltage High

224-14

00

Theft Deterrent Active with Engine Cranking

094-04

37

Fuel Pressure Voltage Low

231-02

58

J1939 Data Incorrect

094-11

63

Low Cranking Fuel Pressure

231-11

58

J1939 Data Link Fault

096-03

00

Fuel Level Voltage High

231-12

096-04

00

Fuel Level Voltage Low

231-14

57

Transmission Data Link Derate

100-01

46

Low Oil Pressure Warning

232-03

21

5 Volt Supply voltage high

100-03

24

Oil Pressure voltage high

232-04

21

5 Volt Supply voltage low

100-04

24

Oil Pressure voltage low

246-11

00

Brake Pedal Switch #1 Fault

100-11

46

Very Low Oil Pressure

247-11

00

Brake Pedal Switch #2 Fault

102-01

25

Low Boost Pressure

252-11

59

Engine Software Incorrect

102-02

25

Boost Pressure signal erratic

253-02

56

Check Customer or System Parameters

102-03

25

Boost Pressure voltage high

253-14

56

Truck Manufacturer Parameter Not Programmed

N/A

55

No Diagnostic Code Detected

102-04

25

Boost Pressure voltage low

102-07

25

Boost Pressure not responding

Related Electrical Service Manuals

Title

230-4013

230-4011

237-0227

RED
3

CONNECTORS

J1939 Device Not Responding

GRAY

Primary Engine
Speed / Timing
Sensor Connector
(Top)
E-C12

Secondary Engine
Speed / Timing
Sensor Connector
(Bottom)
E-C13

E-C1

Engine Oil
Level
Switch
Connector
E-C17

Engine Oil
Pressure
Sensor
Connector
E-C5

J1
Engine
Control
Module

Form Number

Troubleshooting

SENR9517

Systems Operation / Testing and Adjusting

RENR7572

Note A: Connector E-C4 for Harnesses 266-7696 and 266-7698

Connector E-C18 for Harnesses 266-7699 and 283-5607

16 Page

E-S3
(G833)

E-C3

RENR7913

ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR

E-C11

E-S6
(L985)

E-S5
(L984)

E-S4
(L983)

INJECTOR
HARNESS
CONNECTOR

INTAKE MANFOLD
AIR TEMPERATURE
SENSOR CONNECTOR

E-C7

E-C15

ENGINE HARNESS WIRING DIAGRAM

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR

ENGINE HARNESSES

A701-A1 GY-16

266-7696
266-7698

A702-A3 PU-16

A703-A5 BR-16

A704-A7 GN-16

CONNECTOR AND SPLICE LOCATIONS

A701-A1
A702-A3
A703-A5
A704-A7
A705-A9
A706-A11
L985-A10
L985-A12
L984-A6
L984-A8
L983-A2
L983-A4

B
A

A-C7
1539693

B
A

A-C6
1539693

B
A

B
A

B
A

INJECTOR HARNESS
GROMMET

A706-A11 GY-16
L985-A10 YL-16

L985-A12 YL-16
L984-A6 OR-16
L984-A8 OR-16
L983-A2 WH-16
L983-A4 WH-16

E-S1
(G828)

A-C1
1552252
GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16

INJECTOR HARNESS 222-5917

E-C11
3E5179
A701-E21
A702-E22
A703-E23
A704-E24
A705-E40
A706-E41
L985-E35
L985-E34
L984-E30
L984-E31
L983-E29
L983-E28

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

INJECTION ACTUATION
PRESSURE CONTROL VALVE

E-C5

E-S8
(G827)

E-C1

ENGINE OIL
PRESSURE
SENSOR
CONNECTOR

ECM
CONNECTOR

E-C2

INLET AIR
HEATER LAMP
CONNECTOR

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR

E-S9
(G826)

(+) BATTERY SWITCHED

C991-E49
E963-E39
E964-E38
E965-E37
E966-E36

E-C4
E-C9

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR

PRIMARY (TOP)
SPEED/TIMING
SENSOR CONNECTOR

SECONDARY (BOTTOM)
SPEED/TIMING
SENSOR CONNECTOR

E-C14

TURBO WASTEGATE
SOLENOID CONNECTOR

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM

ENGINE OIL PRESSURE SENSOR

276-9067
(OPTIONAL)

WH-18
GN-18

BU-18

GY-18

PK-18
PK-18

GY-18
BR-18

BU-18

BU-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18
WH-18
OR-18
YL-18

BU-18
GY-18

YL-18
BU-18

16 Page

RENR7913

WH-18
BK-18

PK-18
PU-18
WH-18
BK-18

QTY
1
2
1

POS
1
G828-E1
2
G829-E5
3
4
5
6
7
G850-E9
8
9
10
11
12
13
A747-E10
14
15
16
C991-E49
17
G833-E11
18
19
20
21
22
23
994-E16
24
G849-E17
25
26
27
28
29
30
31
995-E18
32
33
34
C967-E20
35
A701-E21
36
A702-E22
37
A703-E23
38
A704-E24
39
A746-E25
40
G826-E26
41
G827-E47
42
43
L983-E27
44
L984-E32
45
L985-E33
46
47
E964-E38
48
E963-E39
49
50
51
52
53
A705-E40
54
A706-E41
55
56
57
E966-E36
58
E965-E37
59
60
G854-E45
61
G855-E46
62
M795-E99
63
C211-E98
64
65
66
67
68
69
70
ACCESSORY TABLE
PART NAME
PLUG AS.
STRAP
ENDBELL

TERM/PLUG
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737

CLR-GA
WH-18
GN-18
GY-18
QTY
1

CLR-GA
RD-18
BU-18
QTY
1
1

CLR-GA
PK-18
PU-18
QTY
1
1

E-C8
WIRE NAME POS
C987-E44
1
G850-E43
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE
E-C15
WIRE NAME POS
G854-E45
1
G855-E46
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
WH-18
GN-18
PK-18

P/N
230-4013

QTY
1

CLR-GA
WH-18
GN-18
BR-18

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261

QTY
1

TERM/PLUG
180-9340
180-9340

CLR-GA
BR-18
BU-18
PK-18

P/N
155-2269
155-2261

QTY
1

E-C9
WIRE NAME POS
G828-E4
1
G829-E6
2
G849-E17
3
ACCESSORY TABLE
PART NAME
PLUG AS.
E-C16
WIRE NAME POS
G826-E19
1
G827-E50
2
C991-E49
3
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
RD-18
BU-18
QTY
1
2
1
1

P/N
230-4013

TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

P/N
237-0227

QTY
1
1

E-C4
WIRE NAME POS
C987-E44
A
G850-E42
B
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL
RETAINER
CAP

FUEL PRESSURE
SENSOR CONNECTOR

TERM/PLUG
116-6159
116-6159

CLR-GA
BR-18
BU-18
GY-18

P/N
116-6158
100-6674
111-2422
116-6161

E-C11
WIRE NAME POS TERM/PLUG
A701-E21
1
180-9339
A702-E22
2
180-9339
A703-E23
3
180-9339
A704-E24
4
180-9339
A705-E40
5
180-9339
A706-E41
6
180-9339
L985-E35
7
180-9339
L985-E34
8
180-9339
L984-E30
9
180-9339
L984-E31
10
180-9339
L983-E29
11
180-9339
L983-E28
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
WEDGE
3E-5180

QTY
1

CLR-GA
BK-18
WH-18
QTY
1

E-C5
WIRE NAME POS
G826-E14
1
G827-E49
2
994-E16
3
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227

E-C12
WIRE NAME POS TERM/PLUG
E963-E39
A
111-1567
E964-E38
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 100-3320

CLR-GA
BU-18
PK-18
QTY
1

CLR-GA
BU-18
YL-18
QTY
1

+5V
RETURN
SIGNAL

ATMOSPHERIC PRESSURE SENSOR

276-8548

E-C16

E-C6
WIRE NAME POS
995-E18
1
G833-E12
2
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340

CLR-GA
BU-18
PK-18

P/N
230-4011

QTY
1

E-C13
WIRE NAME POS TERM/PLUG
E965-E37
A
111-1567
E966-E36
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 111-2416

CLR-GA
WH-18
BK-18
QTY
1
1

E-C7
WIRE NAME POS
C967-E20
1
G833-E13
2
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C14
WIRE NAME POS
M795-E99
1
C211-E98
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

TERM/PLUG
180-9340
180-9340

+5V
RETURN
SIGNAL

P/N
230-4011

TERM/PLUG
180-9340
180-9340

G828-E4 WH-18
G829-E6 GN-18
G849-E17 BR-18

A
B
C

E-C5
1552267
G826-E14 BR-18
G827-E49 BU-18
994-E16 GY-18

INLET AIR
HEATER RELAY
175-2300
209-5581

BK-18
BK-18

E-C8
1552269
C987-E44 RD-18
G850-E43 BU-18

1
2

E-S7

G850-E9 BU-18

E-C4
1166158

INLET AIR
HEATER

A
B

INLET AIR
HEATER GROUND
STRAP

C987-E44 RD-18
G850-E42 BU-18

A
B
C

+5V
RETURN
SIGNAL

P/N
155-2269
155-2261

C991-E49 PK-18
G833-E11 PK-18

G458-E48 GY-18
A746-E25 PK-18
A747-E10 GY-18
G828-E1
G828-E2
G828-E3
G828-E4

994-E16 GY-18
G849-E17 BR-18
E-S1

WH-18
WH-18
WH-18
WH-18

G829-E5
G829-E47
G829-E6
G829-E7
G829-E8

GN-18
GN-18
GN-18
GN-18
GN-18

995-E18 BU-18
G458-E48 GY-18

E-S8

G826-E19 BR-18
G826-E14 BR-18
G826-E26 BR-18

C967-E20
A701-E21
A702-E22
A703-E23
A704-E24
A746-E25
G826-E26
G827-E27

E-S2
1

E-S9

G827-E47 PK-18
G827-E49 PK-18
G827-E50 PK-18

WH-18
GN-18
GY-18

E964-E38 WH-18
E963-E39 BK-18

E-S3

G833-E11 PK-18

BU-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18

L983-E27 WH-18
L984-E32 OR-18
L985-E33 YL-18

G833-E13 PK-18
G833-E12 PK-18

WH-18
GN-18
PK-18

WH-18
GN-18
PK-18

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
234-5013

SIGNAL
RETURN

1
2

E-C7
1552269
C967-E20 BU-18
G833-E13 PK-18

ENGINE COOLANT
TEMPERATURE SENSOR
234-5012

SIGNAL
RETURN

1
2

E-C6
1552269
995-E18 BU-18
G833-E12 PK-18

A
B

E-C17
1188429
G458-E48 GY-18
G829-E47 GN-18

ENGINE OIL LEVEL SWITCH

183-5903
(OPTIONAL)

E-C18
1899114
C987-E44 RD-18
A
G850-E42 BU-18
B
G883-E49 GN-18
C

A
B
C

E-C2
1552267
G828-E2
G829-E8
A747-E10
E-C16
3E3370
G826-E19
G827-E50
C991-E49
E-C3
1552267
G828-E3
G829-E7
A746-E25

A
B
C

OR-18
YL-18
GN-18

BOOST PRESSURE SENSOR

266-8650

K995-OR

C967-E20
G849-E17
995-E18
994-E16

BU-18
BR-18
BU-18
GY-18

G850-E9
G883-E49
M795-E99
C211-E98

BU-18
GN-18
WH-18
BK-18

A705-E40 BU-18
A706-E41 GY-18
E966-E36
E965-E37
G883-E49
G854-E45
G855-E46
M795-E99
C211-E98

YL-18
BU-18
GN-18
PK-18
PU-18
WH-18
BK-18

ENGINE CONTROL MODULE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

PRESSURE SENSOR +5V

PRESSURE SENSOR COMMON

INLET AIR HEATER RELAY

ATMOSPHERIC PRESSURE
FUEL PRESSURE SENSOR
TEMPERATURE SENSOR COMMON

TIMING CALIBRATION(-)
TIMING CALIBRATION(+)
ENGINE OIL PRESSURE
INJECTION ACT. PRESSURE

ENGINE COOLANT TEMPERATURE

ENGINE OIL LEVEL-(266-7699
ONLY)
INTAKE MANIFOLD AIR TEMP
INJECTOR CYL 1
INJECTOR CYL 2
INJECTOR CYL 3
INJECTOR CYL 4
BOOST PRESSURE
ENGINE OIL PRESSURE (+5V)
ENGINE OIL PRESSURE COMMON
INJECTOR COMMON CYL 1&2
INJECTOR COMMON CYL 3&4
INJECTOR COMMON CYL 5&6
SPEED/TIMING TOP(+)
SPEED/TIMING TOP(-)

INJECTOR CYL 5
INJECTOR CYL 6
SPEED/TIMING BOTTOM(+)
SPEED/TIMING BOTTOM(-)
FAN SPEED INPUT
IAP CONTROL VALVE(+)
IAP CONTROL VALVE(-)
TURBO WASTEGATE(+)
TURBO WASTEGATE(-)

TURBO WASTEGATE SOLENOID

230-9944

Note A:
Connector E-C4 for Harnesses 266-7696 and 266-7698

M795-E99 WH-18
C211-E98 BK-18

1
2

G850-E9 BU-18
G883-E49 GN-18

Connector E-C18 for Harnesses 266-7699 and 283-5607

E-C4
INLET AIR
HEATER LAMP

B
A

C987-RD

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O
RELAY

CHECK ENGINE LAMP

ENGINE CONTROL MODULE

L994-YL

P1
1607689 J1
WARNING LAMP

KEY SWITCH

659-PK

FAST IDLE ENABLED LAMP

OR
WAIT TO START LAMP

OFF
ON
START

FLYBACK
DIODE

EXHAUST BRAKE
SOLENOID

L994-YL
659-PK
K998-BU
G880-PK

G880-PK

E718-PK
E991-GY
G836-WH

EXHAUST BRAKE ON/OFF SWITCH

C981-GY
C974-PU

SIGNAL+
ALTERNATOR

SPEEDOMETER

STARTER
MOTOR

GROUND

CLR-GA
GY-16
WH-16
QTY
1
1
1

A-C2
WIRE NAME POS TERM/PLUG
A701-A1
A
154-2389
L983-A2
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
PU-16
WH-16
QTY
1
1
1

A-C3
WIRE NAME POS TERM/PLUG
A702-A3
A
154-2389
L983-A4
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
BR-16
OR-16
QTY
1
1
1

A-C4
WIRE NAME POS TERM/PLUG
A703-A5
A
154-2389
L984-A6
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
GN-16
OR-16
QTY
1
1
1

A-C5
WIRE NAME POS TERM/PLUG
A704-A7
A
154-2389
L984-A8
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
BU-16
YL-16
QTY
1
1
1

A-C6
WIRE NAME POS TERM/PLUG
A705-A9
A
154-2389
L985-A10
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
GY-16
YL-16
QTY
1
1
1

A-C7
WIRE NAME POS TERM/PLUG
A706-A11
A
154-2389
L985-A12
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

9 PIN CAB
CONNECTOR
+BAT. B
-BAT. A

- 12V +

- 12V +

BATTERY 3

BATTERY 2

J1587 J1587 +
J1939 SHIELD
J1939 J1939 +

- 12V +

BATTERY 1

J
H
G
F
E
D
C

SIGNAL+

TACHOMETER

SIGNAL-

ENGINE
BLOCK

P/N
160-7690
3S-2093
126-1774

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
14
14
14
14
14
14
14
14

10A

C992-PU

A-C4

+BAT.

A-C6

INJECTOR 5

A-C2

INJECTOR 1

A-C5

INJECTOR 6

DIAGNOSTIC ENABLE SWITCH

H795-PK

A-C1

CYLINDER INJECTOR
HARNESS

222-5917

CONNECTOR AND SPLICE LOCATIONS

ENGINE
HARNESS

QTY
1
1

A-C1
WIRE NAME POS TERM/PLUG
A701-A1
1
180-9340
A702-A3
2
180-9340
A703-A5
3
180-9340
A704-A7
4
180-9340
A705-A9
5
180-9340
A706-A11
6
180-9340
L985-A12
7
180-9340
L985-A10
8
180-9340
L984-A8
9
180-9340
L984-A6
10
180-9340
L983-A4
11
180-9340
L983-A2
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 155-2252
WEDGE
155-2258

G844-PK

N/O MOMENTARY SWITCH

A/C HIGH PRESSURE SWITCH N/C
H795-PK

TRANSMISSION NEUTRAL SWITCH N/O

(TRANSMISSION IN GEAR)

409-OR

E971-GN

E971-GN
PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V
ACCELERATOR PEDAL POSITION

ACCELERATOR PEDAL POSITION SENSOR

+BAT.

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
101-RD
101-RD
101-RD
101-RD
229-BK
229-BK
229-BK
229-BK
G839-BU
G838-BR
C978-BR
C979-OR
K999-GN
K980-PK
L902-GN
G840-PU
C975-WH
K982-YL
G841-GN
C992-PU
G842-GY
G882-WH
G843-OR
L901-GY
C977-BU
M990-OR
G879-OR
G844-PK
C983-WH
C984-YL
409-OR

G882-WH

C977-BU

INJECTOR 4
CLR-GA
GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16

SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O

(PEDAL RELEASED POSITION)

CLUTCH PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

N/O MOMENTARY SWITCH

SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

INJECTOR 2

L902-GN

C975-WH

CRUISE CONTROL ON/OFF SWITCH

A-C7

GXL
GXL
GXL
GXL
GXL
GXL
GXL
GXL

FAST IDLE ENABLE SWITCH

H795-PK

INJECTOR 3

AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG

C978-BR
C979-OR

SET/RESUME SWITCH

A-C3

451-BR

10A

H795-PK

H795-PK

993-BR
F713-OR
450-YL
451-BR

450-YL

10A

C974-PU
C973-GN

C973-GN

SIGNAL-

10A

TO ALLISON AT/MT/HT SHIFT

MODULATOR FOR AUTOMATIC
TRANSMISSIONS

BK
RD
WH

B
A
C

ECM GND STRAP

TO ECM
MOUNTING
BOLT

E-C14
1552269

K995-OR

CLR-GA

E-C3
WIRE NAME POS
G828-E3
1
G829-E7
2
A746-E25
3
ACCESSORY TABLE
PART NAME
PLUG AS.

+5V
RETURN
SIGNAL

DATA LINK

FUEL PRESSURE SENSOR

276-9067
E-C2
WIRE NAME POS
G828-E2
1
G829-E8
2
A747-E10
3
ACCESSORY TABLE
PART NAME
PLUG AS.

A
B
C

SENSOR / ACTUATOR SUPPLY

KEY SLOTS
POSITIONED
AS SHOWN
E-C1
WIRE NAME

OR-18
YL-18
GN-18

C987-RD

E-C13

(-) BATTERY / SENSOR RETURN

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

E-C12

+5V
RETURN
SIGNAL

INJECTION ACTUATION
PRESSURE SENSOR
267-1402

A747-E10 GY-18

BK-18
BK-18
WH-18
BU-18
YL-18

G854-E45 PK-18
G855-E46 PU-18

E-C9
3E3370

STARTING CIRCUIT

G850-E9 BU-18

L985-E35 YL-18
L985-E34 YL-18
L985-E33 YL-18

G855-E46 PU-18
G854-E45 PK-18

1
2

E-S6

E-C15
1552269

(+) BATTERY

G828-E1 WH-18
G829-E5 GN-18
E-S5

E965-E37 BU-18
E966-E36 YL-18

A
B

E-C1
1607690

E-S4

L984-E30 OR-18
L984-E31 OR-18
L984-E32 OR-18

E-C13
1112416

SECONDARY(BOTTOM)

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18

L983-E29 WH-18
L983-E28 WH-18
L983-E27 WH-18

E963-E39 BU-18
E964-E38 WH-18

A
B

ENGINE SPEED/TIMING SENSORS

236-6221

E-S2
(G829)

E-S7
(G850)

1
2
3
4
5
6
7
8
9
10
11
12

E-C12
1003320
PRIMARY(TOP)

E-S3
(G833)

A701-E21
A702-E22
A703-E23
A704-E24
A705-E40
A706-E41

INJECTOR
HARNESS
CONNECTOR

CYLINDER
INJECTOR #6

CYLINDER
INJECTOR #5

A-C5
1539693

E-C8

A-C4
1539693

INLET AIR
HEATER
CONNECTOR

A-C3
1539693

B
A

BOOST PRESSURE
SENSOR CONNECTOR

E-C3

CYLINDER
INJECTOR #4

CYLINDER
INJECTOR #3

CYLINDER
CYLINDER
INJECTOR #1 INJECTOR #2

A-C2
1539693

ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR

E-C6

A705-A9 BU-16

G808-BU
G809-GN

G808-BU
G809-GN
G845-PU
H795-PK
C985-BU
C986-BR
G837-YL

1
2

H795-PK
C985-BU
C986-BR
COOLING FAN
SOLENOID

ARC
SUPPRESSOR

28
29
30
31
14
61
10
12
13
15
16
1
36
37
27
26
3
17
38
39
57
43
9
8
42
34
50
70
48
52
53
55
63
65
67
69
20
19
35
44
56
58
40
21
59
60
7
45
25
47
64
6
18
22
23
2
46
49
54
62
24
41
51
32
33
68
5
4
66
11

CHECK ENGINE LAMP

WARNING LAMP
OUTPUT #1
OUTPUT #9

OUTPUT #2
OUTPUT #3
OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE

INPUT SENSOR COMMON #2

INPUT #14
TACHOMETER POSITIVE
TACHOMETER NEGATIVE

J1587 DATA LINK NEGATIVE

J1587 DATA LINK POSITIVE
J1939 DATA LINK SHIELD
J1939 DATA LINK NEGATIVE
J1939 DATA LINK POSITIVE
IGNITION KEY SWITCH
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
-BATTERY
-BATTERY
-BATTERY
-BATTERY
OUTPUT #7
OUTPUT #6
SET
RESUME
INPUT #1 (PTO ON/OFF SWITCH)
INPUT #2
INPUT #18
OUTPUT #8
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #4
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT #5
INPUT #13
INPUT #6
INPUT SENSOR COMMON #1
CLUTCH PEDAL POSITION SWITCH
INPUT #19
+5V
INPUT #7
ENGINE COOLANT LEVEL NORMAL
ENGINE COOLANT LEVEL LOW
INPUT #12
INPUT #11
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
INPUT #8 (REMOTE PTO ACCELERATOR)
AP SENSOR/SWITCH COMMON
+8V
ACCELERATOR PEDAL POSITION
OUTPUT #5