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7} Wood Magazine Scrolisaw Patterns ACKNOWLEDGMENTS. A great deal of appreciation is due to the past and present design and editorial staff of Meredith Corporation's Better Homes & Gardens® WOOD” magazine for many of the patterns, projects, and technical advice presented in this book. Individual scrollsawyers also contriouted their designs, and they're noted on page 192. A special thanks is due to Rick Hutcheson, a prolific professional scroller Whose savvy of the craft appears endless. Thanks, also, to the tips and tricks provided by fretwork hobbyist Carl Weckhorst. and skilled scrolisaw craftsmen Roy King and Scott Kochendorfer. And finally, much gratitude to Administrative Assistant Sheryl Munyon at WOOD? magazine, Jackie Keuck, Meredith's art library manager, and Cheryl Cibula for their offorts in helping me assemble all the material that appears within these pages. Peter J. Stephane Library of Congress Cataloging-in-Publication Data Wood magezine scroll saw patterns. pom, Includes index. ISBN 1-4027-0750-9 1. Jig saws. 2. Woodwork-Patterrs, | Tite: Scrolsaw pattems. I Betier tomes and gardens wood 7186.63 2004 745 51'--cc22 2004006725 Published by Sterling Publishing Co, Ine 387 Park Avenue South, New York, NY 10016 © 2005 by Wood? magazine ‘This edtion is based on material thal has been featured in Wood® Magazine Distributed in Canada by Sterling Publishing ‘Canadian Manda Group, 165 Dufferin Street Toronto, Ortario, Canada M6K 3H6 Distnbuted in Great Bntain by Chrysalis Books Group PLC ‘The Chiysais Bullang, Bramley load, London W10 6SP, England Disiibured n Australia by Capricom Link (Australia) Pty. Li. P.O, Box 704, Windsor, NSW 2756, Australia Painted in Chine Allights reserved Sterling ISBN 1-4027-0750-9, CONTENTS Introduction 7 Chapter 1: Getting Started Scrolling 9 Making Patterns Stick 9 Using Permanent Patterns 10 Scrollsawing Materials 10 Choosing Scrollsaw Blades 13, Ten Tips for Scrollsawing Pleasure 15 Keeping Your Scrollsaw Accident-Free 20 FUN-FILLED PATTERNS FOR THE BEGINNER 21 Chapter 2: Quick-and-Easy Cuts 22 Tabletop Reindeer 23 Romping Reptiles 28 Dangling Dinosaurs 32 Cedar Closet Hangers 36 Tree Trimmers 38 This one nn Ut CHAPTER 3: Working with Thicker Stock 42 Kid's First Car 43 Land and Sea Combo 45 Little Buddy Bulldozer 48 Over-the-Rug Hauler 50 Big Top Circus 52 Desktop Dolphin 56 CHAPTER 4: Patterns with Sharp Curves and Inside Cuts 58 Tricky Clown Clock 59 Picture-Perfect Jungle Hut 61 Key-Clutter Cutter 64 Breakfast Blooms Napkin Holder 67 Looking for Moby 69 Reindeer in Flight 72 Happy Holidays Tabletop Decoration 78 Bears Puzzle 81 CHAPTER 5: Patterns with Variety 84 Picture-Window Frame 85 Tulip-Time Desk Box 88 Top-of-the-Morning Toast Rack 1 Top-Notch Tray 93 Prehistoric Puzzlers 95 The Great Puzzle Fish Dandy Desk Trays CHAPTER 6: Patterns with Depth Lace-Edged Memento Box Hair-Care Appliance Holder Salad Servers with Drip Catcher Cowboy Curio Shelf One Fishy Puzzle Safari Puzzle Snowman CHAPTER 7: Time is of the Essence Time-of-the-Dinosaurs Clock Old Oaken Clock Towering Timepiece Wetland Silhouette Clock CHAPTER 8: More Challenging Patterns Picture-Perfect Panda Playful Garden Markers Snowflakes for Fun Swans Silhouette Great American Skylines Angels Silhouette Quail Country 97 99 101 102 105 108 110 114 116 118 120 121 126 129 132 134 135 138 147 148 150 154 156 ADVANCED PATTERNS 159 Chapter 9: Picture-Perfect Patterns 160 Castle on a Cliff 161 Sitting Pretty Songbird 166 Midnight Visit and Campfire Cooking Plaques 168 Brilliant Birds 71 Chapter 10: Fretwork Fantasies 175 Cottage Clock 176 Victorian Bathroom Accessories 180 Coastal Curio Shelf 186 Index 190 Credits 191 ADVANCED PATTERNS 159 Chapter 9: Picture-Perfect Patterns 160 Castle on a Cliff 161 Sitting Pretty Songbird 166 Midnight Visit and Campfire Cooking Plaques 168 Brilliant Birds hal Chapter 10: Fretwork Fantasies 175 Cottage Clock 176 Victorian Bathroom Accessories 180 Coastal Curio Shelf 186 Index 190 Credits 191 INTRODUCTION be majority of scrollsawyers are like T most woodworkers and other people who enjoy making things with their hands: They bave the production skills, but not the ability to come up witb totally original designs. That's why in the crafts field you find plans available for furniture of all types, and patterns for everything from needlework to rosemaling. There’s nothing wrong with working from a plan or pattern. Nearly everyone requires a starting place— so consider this book of scrollsaw patterns to be yours. b 8 + intRoDUCTION On the following you'll discover patterns for wnimals and autos, birds and buildings, people and places— just about anything imaginable. Using them, you can make the projects shown, usualy quite easily. Remember, though, the provided patterns are yours to use as you may ‘You can incorporate the pa ter associated with one proj ect into an entirely different e. Or, as mat do, you ma appealing part of a pattern Pelican puzzle that appears in Chapter 9. Tho pattem can be found on page 174, nd apply it to a box or other project. This is where your own ‘comes into ply With few exceptions, the patterns you'll find on the fol lowing pages are presented in full size, However, there’s no rule that says you must utilize Today them th photocopy machines have the ability to enlarge as well reduce. It’s only a matter of ng the desired enlarging or redu select ing percentage (with- in the limits), placing the pat- tern on the glass, and pushing abutton, And due to demand as well as lower prices, photo- copiers aren't limited to the office anymore. You'll find them sell 1g for well under $200—an affordable price for the home if you plan to do a Jot of pattern copying. For le limited us per copy cost, there are also ‘machines located in such places as supermarkets, Wi 1 copying centers. ava reaso ries, and print Getting Started Scrolling MAKING PATTERNS STICK “Most professional scrolisawyers and serious hobbyists prefer to adhere a paper pattern to the workpiece (the wood or other material) with spray adhesive or rubber cement—both available at office and art supply stores—rather than draw or trace it on. ‘This results in better visibi of the pattern lines. Some scrollers always tum to spray adhesive because they find that the rubber cement on very lange pattems dries too quickly and the pattern lifts up before they've finished cutting, ‘This isn’t a problem with spray adhesive, and the pattern comes off easily with lacquer thinner or lighter fluid On the other hand, other scrollsawyers believe that nothing tops g on paper patterns because it's cheap. fast, holds the pattern firmly, goes on without the jiffy (A). Asa in buy the cement in gallon containers, rubber cement for sticl ssle of tape or aerosol overspray, and cleans up in a 1d then transfer it to smaller jars. And rather than peel off the pattem, you can remove it at your stationary belt sander, a technique that clearly flattens the workpiece’s top surface ‘There are times, however, when tracing a photocopied pattem directly onto the wood 54 -ms appropriate. When you do, be sure to use transfer paper (available at artsupply, crift-supply, and fabric stores), not carbon paper, because transfer paper won't stain the wood. Use white or yellow transfer paper for dark woods, and blue, red, of graphite for light ones, 10 © GETTING STARTED SCROLLING 4-1. Many scrolsawyers use rubber cement for sticking on paper patterns because it's quick, holds the pattern firmly, and cleans up ina jity USING PERMANENT PATTERNS Paper patterns, of cours cut up during the scrollsawing, Although it’s easy enough to create another one at a copy it's.a better make permanent templates for to machi those patterns you'll frequent ly return to (-2). You can use a variety of materials for tem- plates, as long as the material is relatively tough and ri cardboard, file-folder stock, hardboard, stencil board, and. even plastic. Another material that is good to use is plastic laminate, such as that used on counter: tops, because it’s thin and durable, The advantages of using plastic templates are that you can fit many into a small box, they are inexpensive, they don't wear out. It is rec ‘ommended that you number the templates on the back and keep them referenced in a notebook, along with com: ments regarding use. The ea plastic templates is to cut them out when you saw the proje the template material to the bottom of the workpiece with doublefaced tape i ch one’s st way to make 's basic shape, adhering SCROLLSAWING MATERIALS Wood has been the mate choice for scrollsawyers. the craft's birth. But all wood isn't equal, and that’s due to density. Uniform density should be the first characteris tic a scrollstwyer looks for when selecting stock, either hardwood or softwood. Why? Sawing across constantly changing densi ss makes for labored sawing. Softness allows the blade to spurt ahead. Encountering harder spots brings the biade to a halt, Steering wood that is of varying densities becomes a fight berween soft areas grab bing the blade and harder ones deflecting it, Staying on the pattern line is difficult at best. With both hardwood and softwood, you'll have better 3s with flat- mn stock (stock with the end grain running parallel to the cutting surface). The vert cal end grain of quartersawn stock tends to trap the blade in the soft part of a growth ring, This makes cutting along, the stock's length difficult. most scrollsawing suck 1-2 Make permanent templates for those patterns that will be tre- quently used. A variety of materials, including cardboard, ve" hard- board, and even plastic, can be used for templates. Hardwoods and Softwoods Among the hardwoods, you'll discover that basswood, butter nut, cherry, oak, soft maple, walnut, and yellow poplar are agreeable stock for scrolisaw- ing. In the softwoods, pine (1-3), cedar, and fir—especial Jy dimensional construction stock—prove popular. All soft woods, though, don't always meet the uniformlensity crite- ria, due to the usual difference between the hard, dark part of a growth ring and the soft, lightercolored seament. Looking for softwood stock ‘that has less distinct rings is time well spent. You can also find cconomy in the lesser grades of hardwood and soft wood, if you're willing to move your patterns around to diminish the effects of knots and other flaws. Lower grades may also adapt well to scroll sawn projects that you going to paint anyway. Remember, though, that solid stock—particularly thin material—tends to break ‘where the grain nuns across a narrow part of a pattern. If you cant adjust a pattern on the Serolisawing Materials 11 stock to avoid these potential breaks, you'll be better off using plywood, Plywoods Plywoods are the frequent choice for scrolisawing, ‘Traditional softwood plywood is available in Mio", Sie’, i", and MW thicknesses. Balticbirch plywood and simitar eraft ply- woods provide better stability, strength, and uniform density because of a greater number of plies, However, many of this type are sold in metric thicknesses for which you have to account in planning, ‘The greatest advantage of ‘these multilayer plywoods is their lack of interior voids. Hardwood plywood with a solid core presents another voidless option, and it’s sold in thicknesses down to 1" Metals ‘You might want to try non- ferrous metals, if they’re soft. Aluminum and brass are the choices for scrollsawing— never try to saw ferrous metals, such iron and steel yen if your scrotlsaw singlespeed model, you'll be able to handle light-duty metal cutting. With a two-speed or 12 © GETTING STARTED SCROLLING 1-8. Pine is a good softwood to use for scrolisawing. On the left is ‘No. 3 pine. On the right is No. 2 pine. No. 3 pine is less expensive, but has more knots. However, you can work around these defects {0 utilize most of the board. variable-speed machine, move down to a lower speed. ‘You won't even be able to cut soft metals, however, with blades designed for wood. Blades designed for soft metal ‘cutting are often called jewel: ‘er's metal-piercing blades ‘They're harder than traditional wood blades and have finer teeth, Although both wood- cutting blades and metal-piere ing blades carry number desig: nations, remember that a No. 6 serolisaw blade and a No. 6 metal piercing blade aren't the same! Maiorder woodwork ing suppliers and similar stores, as well as many tool caters, sell metakpicreing, blades that fit ordinary scroll saws (plainend type blades). ‘Remember, when you buy blades, buy plenty, because you'll break a lot of them as you get the hang of sawing ‘metal A scrolisaw isn't as forgiving with metal as itis with wood. Some side pressure on the blade is possible when you saw’ ‘wood, but in metal, it makes the blade heat up quickly, and then break. When cutting metal, always feed it directly into the blade at a moderate rate, and keep the force on the front of the blade when ‘you go into curves and tums. Lubricating the blade helps, too. Beeswax is your best bet, but silicone spray, sewing: machine oil, petroleum jelly, and even kitchen shortening will work, Frequently reapply whatever you use to extend blade life. ‘To more easily scrollstw thin sheet metal, put it bet- ween two pieces of 58" of 13" thick sceap wood, Secure it with tape, and then affix the pattern to the top of the wood. For thicker metal, adhere the pattern to the top of the material with rubber cement and cover the bottom of it with masking or other tape to avoid scratches. Be sure that you leave plenty of metal around the pattem to hang on to, Know what to buy when you shop for metal, Aluminum up to 1" thick will scrolisaw well; any thicker takes patience and practice. You'll find suitable aluminum at home centers and some fume Deryards, as well as at hobby shops and retail metal dealers. Avoid aluminum alloys unless you're familiar with them— some are much harder than ‘normal aluminum. Sheet brass is more difficult to come by. Hobby shops catering to model airplane and railroad enthusiasts are a good Il precut of Mis" or fess source. They ofien s sheet br thickness. For thicker materi al, you'll have to shop bra and copper dealers (try the Yellow Pages). But just ike aluminum, 's" cuts best and Vitis about the fis it for scroll. sawing. When you shop. ask for “half-hard” brass, Marine brass and bronze are too hard ng, Aluminum and brass projects for serollsaw offer variety of finishing, techniques. First, though, you'll have to sand off any burrs around the edges. And For a simple polishing, tum to polishing compound (tripol works great) and a muslin buf ing wheel mounted in your drill press or bench grinder. Wear sloves and eye protection when polishing because the whee! ean catch the metal and send it Aying, Note that polishing, only requires minimal pressure aginst the wheel—the com pound does the work. Ityou wanta brushed look, sand the metal with 400, 600, or 1200grit abrasive, The coars: ce the grt, the rougher the fin- apply automotive rubbing compound with a soft cloth, When you've achieved the desired look, pro- I with several light coats of spray lacquer, letting, cach coat dry before adding, another. Many plastics adapt to scroll sawing, too. ‘There's a catch, ish. Fora satin fins! tect the met however. Some plastics (called thermoplastics) readily melt or deform when heated. This means that the scrollsaw blade generates enough heat to make the kerf close behind it low speed nd fuse, Using helps this problem, So does installing a wider, thicker blade with coarser teeth, With 's always smart to plastics, Choosing Serollsaw Blades - 13 test cut a small sample before purchasing enough for a whole project CHOOSING SCROLLSAW BLADES Know Your Blade Options ‘There’s no lack of choices when you shop for scrottsaw blades. Here are some points to keep in mind when you buy: © Choose plain-end blades instead of pinend. Most scrollsaws nowadays accept plainend blades, utilizing built- in blade clamps or sep Dlade-end fAxtures. Atachi we 8 separate clamps (required by some saws) takes extra time, but the plain-end blade's idvantages outweigh the inconvenience, Plainend blades can cut inside a tiny pattem area because they'll slip through a Vio" hole, or even smaller, Pin- ends require a %n' start hole You'll also spend less for plainend blades, and have a greater selection in size and tooth style. Pinend blades are ‘easier to install, but they'r thicker and wider than the 14 © GETTING STARTED SCROLLING largest pliin-end blades. They 1 good candidates for simple patterns in thick stock, if your saw will take them. If so, you should choose 5" plain-end blades, ® remember, blade teeth do ww blades, the cutting. Serollsa come in five traditional tooth eras. You need to be © Standard pattern blades. these blades, sometimes talled skip-tooth of fretsaw blades, feature wide gullets benwees teeth that quickly clear chips and aid cooling. These fast, smooth cutting bl your scrollsawing needs That's why they're best sellers. ies can handle nearly all © Double-tooth blades. These blades also have wide guillets to clear chips, but will put more teeth into thin stock for smoother cuts. They're only available with plain ends, © Scrolisaw blades. These blades were pretty much standard equipment on the old rigid rm jigsaws. Thicker, wider, and coarser than the skip-tooth blades, they lend themselves best to straight cutting o cutting simple curves in he ¥y stock. © Reverse-tooth blades. ‘These blades look like stan- dard blades except for the eth at the bottom pointing the other way. They do what they were d tearout and chipping on the bottom of the workpie: they also reduce cutting speed. However, for thin half dozen or so « signed to do: reduct stock and plywood prone to tearout, they work well © Spiral blades. These blades have a twist to them which permits cutting from all direc: tions. Theoretically, you wouldn't have to turn the workpiece with one of these in your scrolisaw. Although they cut a wide, noeso- smooth kerf, they're the only bi lade that can cut bevels in the same direction on oppo- site edges of a workpiece. How to Select the Right Blade Few professional scroll ina complete the blades avail able. Most settle on just the few that they've found work well for them. With a bit of experimentation, you'll find which blades work the best for you, But if you remember only one thing when selecting be this a blade, te rule: Get the coarsest. Glewest teeth per inch), widest blade thi will give you st satistictorily smooth cut for the job at hand ®, Here's why Blade width, measured from the front of the teeth to the back edge, determines blade’s maneuverability. Narrow blades (with lower number designations) can make sharper turns than wide blades. On the other hand, nar- row blades won't track as well on straight cuts becau tend to wander. So, choosing which bla they de to use depends a ot on the type(s) of patterns you like or plan to do. Use this approach in your experimentation: Try coarser des cut last a bit longer oothed ones, but the cut may not bs as you like, On the other hand, fine-toothed bl 's produ smoother cuts, but cut more slowly, thus creating excessive heat that may result in burnt you want to work, edges. W toward is a livable compro- mise between speed and smoothness of cut Ten Tips for Serolisawing Pleasure - 15 1-4. Three commonly used scrolisaw blades. Blades the Pros Choose Iowa scroller Rick Hutcheson relies on only three sizes of skip-tooth blades for ne: of his work, He uses a No. 5 blade for $i" pine, oak, walnut, and most other woods, and a No. 2 blade for thin Baltic birch plywoods Cs", i", oF Wo), He Cuts stack of these about 94" thick and gets good detail with a minimum of feathering on the bottom. For the extra strength needed in sawing woods more than 1” thick, he uses a relatively thick and wide No, 9 blade. It’s pos blade at 2,000 rpm in 119" thick pine and fir without it heating up. The Chicago-area scrollsaw- ing team of Roy King and Scott Kochendorfer cut thei sible to run th i te designs with a No. 2 blade because with that blade. you can spin the workpiece, make 90- and 454legree cuts, and do other techniques easily. Minnesota fretwork scroll- Carl Weekhorst likes tooth blades for say to use reve smooth, splinterree cuts on both sides of his workpieces. No. 2 blade for ts" k. For Yi" to 1s" stock, he uses a No. 5. For heavy $4 stock, he uses a No. 20 blade with only about 9 teeth per TEN TIPS FOR SCROLLSAWING PLEASURE ‘Square up your saw table easily. To make tight turns and keep sq edges on your workpie the deare w table must be at a 90- ingle to the blade. Ensure square cuts by making a 18" deep cut into the face of 4.118 thick piece of serap- wood. ‘Then, swing the wood around so that the cut faces you, and place the cut behind the blade (1-5). IF the ack of the blade doesn't fit into this kerf, adjust the table does il it Keep plenty of blades at hand. 4 blade may only last through 20 minutes of hard cutting before you have 1¢ it. So trim the length of these by keeping Fasten two 4"long ma (ound at hobby and ware stores) to sc thick sera 1-5. Test the fit of the blade in the Kerl to see if your scroll- saw’s table is square. 16 © GETTING STARTED SCROLLING 1-6. Make this handy serolisaw blade holder from magnetic strips and scrapwood. the assemblies to your work: bench near the scrollsiw base, about 3" apart (1-6), ‘The holders keep the blades going in the same direction and sawdust free. one for concentration. Keep your body relaxed by sitting on a high stool when you serolisaw. With your hands and forearms at saw-table height, you'll be bet ter able to concentrate on the workpiece and you will not tire as easily Get back to the pattern ine. Staying right on the patter fine isn’t critical for most patterns. Ifyou wander, just try to get sinoothly back (as shown in 17), rather than backing up and recutting, How far you can safely wan- of der depends on the what you're cutting. No one would notice a 1 12" flower, but the same size error on a 2" flower would be much more visible, Remove fuzz in a jiffy. You can quickly remove the inevits he le furz and ering on the back side of a scrollsawn workpiece by plac. ing it facedown on a piece of carpet pad, and thea sanding the back with 120-grit abra- sive in a finishing sander (1-8), The pad securely grips the wood, Save your wood to the right. Because scrollsaw blades are stamped from thin sheet steel, there's always a burr to the right of their teeth, That is, as you look at the blade secured in the saw with the teeth pointing down, the burr is to your right. If you remember to always keep your "save® piece (the project) to the right of the blide when cutting, you'll have more con- trol and you will be able to make tighter turns (1-9). TZ to a cutting plat- form for thin stock. A ing platform gives you nearblade support for cutting thin silhoucttes (I-10). Make 1-7. If you stray from the pat- tern line, make a smooth recov- ery and no one will notice. Ten Tips for Scrolisawing Pleasure - 17 1-9. Keep your “save” piece (tie project piece) on the right side of the blade. This allows more control over the cut and tighter turns. This photo shows the seme cut made with the save piece to the right and lett of the blade, as shown by the arrows. With the save piece to the leit, the scrolisawyer had Pa to take a wider turn, and removed more mate- sith EM BS Lc Aa rial at the turning point. 1-8 To quickly remove fuzz and feathering on the back side of a scrolisawn workpiece, place it facedown on a piece of carpet pad, and then sand the back with 120-giit abrasive ina finishing sander. fone the same size ax your saw table from smooth wood and drill a “zero-clearance” 1/8" hole (fora No. 2 blade) in its center. Camp down the auxil iary table or fasten it with double-faced tape. Such a table can also extend the use ful life of your blades if you install it when a blade starts 1-10. To support a thin blade, make a cutting platform with a 2e10-clearance blade hole. 18 GETTING STARTED SCROLLING to dull, because it raises the workpiece to the upper teeth, which normally receive little You'll have no break out with brads. Use a brad of the appropriate size (to fit your blade) chucked into a drill to drill the inside blade start holes of a pattern (1-11). Brads leave clean exit holes compared to deill bits, Keep your eyes slightly ‘ahead of the blade when cutting a curve. You'll have 1-11. Unlike drill bits, brads won't break out the wood on the workpieces backside when crilling blade start holes. several pie: 's of wood togeth: er ina stack for multiple cut ting. But nails and screws can sometimes split the wood or stick through the stack to mar the saw table. Removing dou- ble-ficed tape is time cons ing, and pieces can break off. You can hold a stack of pieces together with dowels cut just shorter than the depth of the stack. Simply drill appropriately sized holes in waste areas of the stack and insert the dowels, m- greater success if you focus your eyes on a point about io! in front of the blade whea cutting a curve, ] Ease up on pressure. ‘The less pressure you put on the workpiece, the more control you'll have. Try to relax your arm and chest muscles when cutting, and let your fingertips do the work. 1 Stick stacks together with dowels. Nails, screws, and doublefaced pe are commonly used to fasten Blades ata Glance - 19 ote uwvensat wor Nc) Miner) PERCH gS Ss re er a 2 Sg a errr Ee TTT Bahan dengan hak cipta 20 | KEEPING YOUR SCROLLSAWING ACCIDENT-FREE Sorolisawing is a thoroughly enjoyable woodworking experi ence. But we all know that acc dents can happen. Reduce their possibilty by following this advice: © Get to know your scrolsaw. Read the owner's manual and follow it to properly set up, adjust, and maintain your saw. © Plug your scrollsaw into a properly grounded outlet. It you must use an extension cord, make sure it is heavy enough— at least 14-gauge—and in safe condition, © Always be sure that the blade is properly tensioned before you start the saw. Check also thet its teeth are pointing dovin and that all table-tit knobs are adjusted and tightened. GETTING STARTED SCROLLING (© Keep sawdust out of your way. Set the machine's sawdust blower to direct airflow away from you, preferably toward the back of the saw. © Wear eye protection. Goggles or shielded safety glasses keep flying debris from the saw or the Wood out of your eyes. © Dress with common sense. Don't wear locse-‘itting clothing or dangling jewelry. Tle back long hair or wear a cap. © Control the workpiece. Adjust the hold-down as necessary. Keep the workpiece flat on the table and never cut when itis Unsupported. If the work catches ‘on the blade, tum off the saw. A foot-operated on/off switch will prove helpful, because boths hands are free to control the workpioce (1-12), © Keep your work area tay. Never let sawdust and cutoff pioces accumulate around tho ‘saw. Allow for task lighting that lets you clearly see the blade 1-12. A foot-oper- ated on/off switch will prove to be a helpful accessory because it allows the operator to use both hands | {0 control the | workpiece. FUN-FILLED PATTERNS FOR THE BEGINNER Quick-and-Easy Cuts JS you're new to the scrollsaw and I unfamiliar with all its capabilities, the patterns in this chapter are just right for you. Although not complicated, and intended for thin stock (3"-thick or less), they offer you the opportunity to learn control by taking you through gentle curves and sharply formed edges. Their simple designs also lend themselves to multiple cutting (refer to Chapter 1, page 18) so that you can make several of each for family and friends. Tabietop Reindeer 23 Tabletop reindeer. 24 © QUICK-AND-EASY CUTS EXPLODED AND ASSEMBLY VIEWS Ants ‘wo wide legs, Note: Rear-acing deer uses on wide Jeg and one narrow leg. Cutting diagram Be \ LA) for the tableto t ( / aa Yi y =. 4 ny / diagram Is or two rear-facing ‘© \6":hick birch plywood LSS (C_» deer, and two © strip of ¥ x 114 x 12° plywood (= z ZZ | Hront'facing deer © paint Sm ee Na ND NOTE: The pattems for this project eg way are shown at fll size (100%) (3 we & Vax 24 x24" Birch pyweod ex 14x12" Plywood Tabletop Reindeer» 25 (ve! stock) Panera) ae aNd EARS (two needed) NA Width of notches ‘must match the thickness of stock used for body and antlers. ANTLERS (our needed) Width of notch must match the thickness of stock used for ears, QUICK-AND-EASY CUTS 26 “soBpom poyojou soypoen spors JO SSOLYPIL) Out {yorew ysnuw sayoiou jo WIM, BACK-FACING BODY PATTERN \ x 189 404 pasn 3oo}s $0 SseUyOIL) OU) YoYeU! ISN YOIOU JO UAPINA eat) (aaqaan €) NuaLLvd 537 301 E F| 5 Fe} yi S @ T= ar Tabletop Reindeer + 27 BODY $ ae | gf — 8 tad | 2u¢ ) ‘Wedge (¥2" stock) 3 z 3 Bie) FULL-SIZED FRONT VIEW DETAIL = £ 8 Width of notch must match the thickness of stock used on body. \ 202. Width of notch must match the thickness of stock used for ears. ~ WEDGE PATTERN (4 needed) 28 QUICK-AND-EASY CUTS BRONTOSAURUS © Ye"-tnick birch plywood © paint NOTE: The patterns for this project are shown at full size (100%). TRICERATOPS BACK LEGS PATTERN Romping Reptiles - 29 TRICERATOPS NECK FLAP PATTERN ‘TRICERATOPS HORNS PATTERN TRICERATOPS ‘BODY PATTERN TRICERATOPS FRONT LEGS PATTERN 30 © QUICK-AND-EASY CUTS eee ee ay Metch pattem here BRONTOSAURUS FRONT AND BACK LEG PATTERN (two needed) Copyrighted terial Romping Reptiles 31 TYRANNOSAURUS. FRONT LEGS PATTERN TYRANNOSAURUS. BACK LEGS PATTERN, TYRANNOSAURUS BODY 32 QUICK-AND-EASY CUTS NES © Yo".thick birch plywood or osterboard © acrylic paints, water colors, or ‘a clear finish fishing tine or heavy thread NOTE: The patterns for this project = are shown at full size (100%). aro) SE) rie TRICERATOPS PATTERN PTERODACTYL WING PATTERN (two needed) PTERODACTYL PATTERN (two needed) Bahan dengan hak cipta 34 © qUICK-AND-EAsY curs EVeme ry yi em ee aren te) Preranodon ina. X K Pterodacty! Brontosaurus Sea | Triceratops ASSEMBLY DETAILS ‘Tyramosaurus Dangling Dinosaurs.» 35 Match pater bore BRONTOSAURUS PATTERN ‘STEGOSAURUS PATTERN Cedar Closet Hangers MATERIALS LIST_4# © heay thread NOTE: The pattems for this project are shown at full size (100%). Cedar Closet Hangers - 37 90222 —_ pove ano oLive BRANCH PATTERN DY 38 QUICK-AND-EASY curs SAWING THE PARTS TO SHAPE lake copies of the fullsized ‘ornaments. The patterns for each ornamen 's body and onlay are com- bined, so you'll need two copies for each ornament you wish to make. 2 Prepare your stock. Each ornament consists of one 14" thick body and two Me'-thick onlays, as shown in the Exploded View draw and plane the 's" stock, resaw and drumsand the "i" Res stock. You'll need one Mix 34 6" and two Mis x 32x 6" pieces of stock for each ornament you wish to make. (Maple and cherry are good choices.) Adhere the pat- tems to the stock, arranging the pat- terns so that each part's longest dimension is parallel to the wood g To save copies and time, stack-cut the paris, taping together two pit sof Yc" onlay stock for each piece of 16" body 16" and vith hardwood ae oe 3 rollsaw the parts to the pattem re) oF thick birch piynoo% oan 2 1s. A No, 2 blade with 20 teeth per © Paint inch works nicely. To make a zero-clear- © 16-gauge copper wie t0 hang ance able insert for scrotsa wing the tiny NOTE: The pattems for this project Paris, co} are shown at full size (100%). xr the insert with a couple of layers of 2" fide plastic packaging tape ‘The shaded areas on the angel and dove patterns designate cutouts in the bodies. Drill blade start holes in these areas, and saw them out, Drill the 4s" holes in the tree onlays with a brad point bit. Remove the pattems. If 4 don't peel off easily, blot them with lacquer thinner, Remove adhesive residue from the wood by wiping it with a clean rag and more thinner. Smooth any rough edges with 220-grit sandpaper. ASSEMBLING AND FINISHING THE TREE TRIMMERS Before gluing the tree onlays to the tree body, position one onlay on each side, tracing lightly around it with a pencil, Set the onlay aside, and paint the body with acrylic craft paint, staying inside the marked lines, a8 shown at top right Tree Timmers + 39 EXPLODED VIEWS, _- thick body ‘Ye"-thiok onlay ve-mniek boay Y6hiek boy Ag eth onlay Paint the portion of the tree body covered by the onlay. Stay about Ys" back from the traced pencil lines. Erase the lines after tho paint drios. 40 © ouICK-aND-sASyY CUTS Glue the onlays to the Tr hee a) bodies. positioning them as shown in the paitem. Drill Yio" holes through the ornaments for the decorative hooks, 2s shown on the pattems. Yee" hole Sand the ornaments to 320 grit. Apply a clear finish. We used three coats of aerosol satin lacquer. 5° ‘make decorative a Hoke ornament hangers, cut CHRISTMAS one 9"Jong piece of 18- ‘TREE PATTERN SigetEppe WET ERE (two needed) ornament. ‘Then make the ornament hangers, slip the completed hangers through the holes, and hang the oma: ments. Twist the hooks for the best display angle. fe" hole only in REINDEER PAT- hanging omaments TERN (two needed) vss" hole 36" deep only in reindeer for tabletop scene DOVE PATTERN (two needed) Tree Trimmers» 41 ANGEL PATTERN HANGER PATTERN (one needed for each) 18-gauge copper wire ‘9"long Marepvan, sauvtex ¢ aBTopcKo npaBo Working with Thicker Stock stock through your scrollsaw, which was probably fitted with a lower-numbered blade (No. 4 or less). But many of the proj- ects in this chapter are meant to be made JSrom much thicker stock (34" to 112"). For those projects, you should switch to a high- er-numbered blade, such as a No. 7, 8, or 9. I n the previous chapter, you fed thin Kid's First Car 43, " thick stock (for body) thick stock (for wheels) "-diameter dowels © Gue © Paint NOTE: The patterns for this project are shown at all size (100%). 44 © WORKING WITH THICKER STOCK ‘Je hole for car, boat trailer, and rear wheels of dozer CAR PATTERN ‘ie rourd-overs D alledges 20" oa Land and Sea Combo - 45 Land and Sea Combo © 116"-thick stock (lor body) (© s4°-thek stock (for wiee's) © 36" diameter dowols © Gue © Paint NOTE: The patterns for this project are shown at ful size (100%). 46 WORKING WITH THICKER STOCK WHEEL ‘hole for car, boat traier, PATTERN andrea: wheels of dozer (six needed) WHEEL "ys" hole for ont wheels of dozer TRUCK PATTERN SSS SSS EXPLODED VIEW sie done! — Wing —~y) — Sangsighcundovers sedoval” ateen ‘ion sist > mo”, 4'/e"1ong ey TNR} Nai-ci Copyrighted material 48 © woRKING WITH THICKER STOCK Little Buddy Bulldozer MATERIALS LIST. © 116"thick stock (for body) © 94"-thick stock (for wheels) © ¥2".thiok stock (for blade) © 96" and 14" diameter dowels . Glue Paint NOTE: The pattems for this project are shown at full size (100%). ‘ve hole for car, beat trailer, land rear wheele of dozer EXPLODED VIEW ie dowel Tieng sp Sag alphtrunivers 548" dowel“) are ong esa aie long WHEEL PATTERN (four needed) Little Buddy Bulldozer» 49 BULLDOZER Er Nac) Taney 4} Een cai (reer) @ 946" hole BULLDOZER ARM PATTERN (two needed) 50 WORKING WITH THICKER STOCK Over-the-Rug Hauler thick stock (for wheels) U- and %"-dhamoter dowols Glue © Clear finish NOTE: The patterns for this project are shown at 75%. For full-size, they must be enlarged to 133% ‘Yep ca; boa water, ‘ndroar et of coer CAB PATTERN Overcthe-Rug Hauler» SL EXPLODED VIEW 216 dowel — Tet eng, y \ "1 dowel iat tong 2ife* diameter Ti" stock 4" dowel 3114 long Ys hole 4 stock, TRAILER PATTERN 52 © WORKING WITH THICKER STOCK This three-ring eure a one Mel! eae a rore) ener eur thick birch plywood or posterboard ¥4".thick hardwood (for base) Ye"-diameter dowels gue clear finish NOTE: The patterns for this project are shown at full size (100%). Big Top Circus EXPLODED VIEW 54 © WORKING WITH THICKER STOCK POODLE PATTERN (two needed) B ~5 BIG-TOP BACKGROUND PATTERN ‘Match pattern here 56 * WORKING WITH THICKER STOCK TLE 4% and "thick maple (or other stock) 4% and ¥6"-thick walnut (or other siock) Glue Clear finish NOTE: The patterns for this project are shown at full size (160%), “he hows 19 deep EXPLODED VIEW Desktop Dolphin - ST WAVE PATTERN BACKGROUND PATTERN Materiale protetto da copyright Patterns With Sharp Curves and Inside Cuts or many of the projects in this chapter, Fee bave to drill blade start boles that enable you to cut out areas within the pattern. It is suggested that you drill all the necessary blade start boles required ina pattern at the same time. Tricky Clown Clock » 59 Tricky Clown Clock DCSE S eaeeal © 4, 1%", and %4"thick stock © Paint 6" and ¥4"-diameter dowele diameter clock movement NOTE: The pattems for this project are shown at 60%. They should be enlarged to 125% for full size. EXPLODED VIEW wna bead stock 60 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS ve hale ve deep fie 4 LOWER Ens vac) Picture-Perfect Jungle Hut ~ 61 eM 7 and 36"hick stock © Glass © Seat bade Flathead wood soews © Paint NOTE: The patterns for this project are shown at 80%. They should be enlarged to 125% for full siz. Match grass pattern here (| A f a 4 yw | a, Ae) vey \ GRASS PATTERN pattern here ~~ GRASS PATTERN 62 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS eer at esas Rata der ere) 63 glass 0 EXPLODED 1 stock ATeT brad view Ve round-over [etext FH mod serow (ss supper pattern Picture-Pertect Jungle Hut - 6B Bahan dengan hak cipta 64 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS Key-Clutter Cutter sex 10! FH. wood serews © ¢*:thick hardweod (walnut shown) for key board and hanger thick hardwood (maple shown) for key fobs © Glue or fat-nead wood © Clear finish ‘Sawtooth hanger © Wire or split rings for fob hangers oe e NOTE: The patierns for this project are shown at 60%6.To S bh shank hole countersunk on back ‘make ful size patterns, they Q ‘must be enlarged to 167% EXPLODED VIEW Koy-Cluttor Cutter» 65 66 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS Ceara ng (CUTTER PATTERNS path re) ASHEN AR NTAIRUER FOB PATTERNS Copyrighted material Breakfast Blooms Napkin Holder» 6Z Breakfast Blooms Napkin Holder 36, 16", and 94".thick hardwood (walnut shown) © 96"thick ighter hardwood (cheiry shown) © 36" thick contrasting harawood (oak shown) Gue © Clear finish NOTE: The patterns for this project are shown at full size (100%). 68 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS FULL-SIZED BREAKFAST BLOOMS NAPKIN HOLDE! ae) BLOOM PATTERN N Bahan dengan hak cipta, Sie stock let hole "io" deep e* dowel "long aN dowel $1 eng stock sy" dowel %" long 4s" stack LODED J dowel 6/2" long anes round-over with "se" bead Looking for Moby» 69 WEST (is iad © 16% 16%, and ¥4"thiek stock © 14°-and ¥4"-dlameter dowels * Glue © Paint NOTE: The pattems for this proj: ect are shown at full size (100%). 10 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS sae eat Ye hges ° rata roar WHALE PATTERN Bahan dengan hak cipta 7 Looking for Moby ROWBOAT PATTERN an hak cif jahan 12 Reindeerin Flight - 73 MAKING THE REINDEER IN FLIGHT Resaw and plane $4 maple stock to ‘mountains (A, B, ©). Make three copies of the mountain th hick for the patterns. Note that all three mountains are on a combined pattern with different types of lines, Cut the mountain patterns close to the lines and adhere them to your stock with spray adhesive. Serollsaw the mountains to shape. Drill blade start holes in the patterns’ shaded areas, ind saw them out. chuck a 16" brad-point drill bit in your drill press. Drill 16" holes 54” deep, where indicated on the mountain patterns, as shown below. Using a fence to align the work, dill the Va" tree-mounting holes in the mountains, centered on their thickness. 74 * PATTERNS WITH SKARP CURVES AND INSIDE CUTS EXPLODED VIEW ho | Resaw and plane 54 maple stock to 4" thick- ness for the trees (D, BD. Make four copies of each tree using the pattern, and adhere them to your !"thick stock with spray adhesive. Drill blade start holes in the pat- terns’ shaded areas, and saw them out. Scrollsaw the trees. Clamp the trees to your drill press fence, and drill the 1s" holes in their bottoms, where indicated on the pattern. Cut eight "Jong pieces of 16" dowel, and glue them into the holes. Reindeer in Fight - 75 SA ee, Sey 4 Cut the base (F) to the size shown. Install a %4 dado blade in your tablesaw, and cut a 48"deep groove where shown in the Exploded View. Stack the three moun- tains together and check theit fit in the groove. They should dip in and out of the groove with little play. SG the three Yio" holes in the base, where shown, Draw the 5" radii at the base's ends, and bandsaw and sand them to the lines. Glue the filers in place, leaving Ye" gaps at each end between the mountain and filers. Remove the mountains, and wipe off any glue that squeezed out from the groove, ita. ds x x8" blank in the fillers (G). Then cut ‘off po 2"Jong pieces. Center the mountains side-to-side in the groove, Glue the fillers in the groove, as shown in the photo above. Trim the fillers flush with the base, and rout the 3" round-over, as shown, ‘Make the three cherry reindeer (H), Drill Ys" holes 58° deep, centered on the thickness of the bodies, where shown on the pattern. 8h 81 S1peUp! LOY LAPHINY SuEHed UREWNOVL aap wwe 9% ‘ale S3}0U II "LON {he" hole ¥%" deep only in reindeer for tabletop scene 16 Cut three 2!2"long pieces 8: Vie" brass rod for the reindeer stands. Glue them into the reindeer's bodies. Sand all the parts to 320 ‘grit. Apply green aniline dye to the trees. Finish with three coa lacquer. With the finish dry position the mountains in of aerosol satin he base's groove, and insert the tree's dowels in the moun. tains holes, where shown in the Exploded View on page 74, Insert the reindeer’s rods In the base holes. Grasp the lefthand reindeer's brass rod just below its body with nee- dlenosed pliers, and bend the y rod, angling the reindeer } slightly downward. Repeat : \ MOUNTAIN with a right-hand reindeer, [ PATTERNS but give it a slight upward “ (3 needed) angle | Mouriain Pattors’ful-width when joinedis 18" 18" 18 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS NESTS el { © Ye"thick birch plywood © % "thick stock (for candle supports) © Glue © Paint NOTE: The pattems for tis project are shown at 70%. For full size f enlarge pattems to 143% Note: Do not burn candles in wooden candle- holders. Add unllt candles for effect only! Happy Holidays Tabletop Decoration » 79 SMALL ve-tia. sande TREE EXPLODED VIEW ‘ve plywood ‘4 deep hole to fteandle base 80 © PATTERNS WITH SHARP CURVES AND INSIDE CuTS REDUCED PATTERNS FOR HAPPY Cea atl d orcad re] SMALL TREE PATTERN (two needed) Dal eade stat Toes acu LARGE TREE PATTERN (two needed) ‘canctesupgort Bok eeatone Bears Puzzle» 81 Bears Puzzle CSTE © "thick stock © Paint NOTE: The pattems for this project are shown at full size (100%), This adorable, four-piece display puzzle can be made trom scraps of any type of 94"-thick wood (poplar was used for the puzzle shown here) Scrollsaw down the center of the pattern lines to ‘Separate the bears and create their face, arm, and leg details. 82 © PATTERNS WITH SHARP CURVES AND INSIDE CUTS Painted face area FULL-SIZED BEARS PUZZLE PATTERN 342" hole. Grain direction Trim one copy of pattern here. Trim another copy of pattem here. Grain direction Using an artist's brush, paint the bears’ faces and noses with acrylic paint. Apply additional coats as needed. Intermediate Patterns Patterns with Variety book chapter by chapter, you’ve now arrived at the section where the majority of patterns demand combina- tions of the various cuts you've already performed. You'll also find it necessary to switch blades occasionally as each project’s stock thickness requires. I f you're progressing through this Picture-Window Frame - 85 Picture-Window Frame (VESSELS eal birch plywood 9 Founc-head wood screws 3 pnt [sete ated Ht mas re shown at full size (100%). 86 © PATTERNS WITH VARIETY Bier tart as FLOWER Sree PATTERN PATTERN FLOWER PATTERNS FRONT DECORATION STAND PATTERN Picture-Window Frame | “a WINDOW FRAME PATTERNS PLANT PATTERN 87 8B + PATTERNS WITH VARIETY Tulip-Time Desk Box EXPLODED vIEW *-thick oak or walnut (for box parts) thick oak or walnut (for lid omement) © 4*thick oak, wainut, or birch plywood (for optional dividers) © Gue © Gear finish © %" brass hinges NOTE: The pattems for this project are shown at (60%. For fullsize, enlarge the patterns to 167%. — as . /) rs 90 - PATTERNS WITH VARIETY LID ORNAMENT TOP PATTERN TOP AND BASE PATTERN | Top-of-the-Morning Toast Rack - 91 © 4" and %6"- thick walnut © Gue © Gear finish NOTE: The pattern for this project is shown at ll size (100%). Top-Notch Tray - 93 p-Notch Tray thick wainut thick walnut plywood Glue Clear finish Brass comers NOTE: The paiterns for this project are shown at 50%. For full size, enlarge to 200%, Ye" groove ‘/e" deep 3he" rom bottom edge yoove "e" deop 2h" from bottom edge ve a ay ahah et N 1 } BoTToM DETAL| "A 1" 0 a ‘Ye" grooves "/e" deep SS Sh" trom bottom edge oe 3% bra EXPLODED VIEW os eet Brass comer ) 94 - PATTERNS WITH VARIETY Tae | Copyrighted material Pretistoric Puzzlers 95 © 9thick stock © Paint NOTE: The patterns for this pioject are shown at 50%. For full size, enterge to 200%. MOUNTAIN PATTERN 96 © PATTERNS WITH VARIETY ae OCEAN PATTERN OPTIONAL PUZZLE PATTERN The Great Puzzle Fish - 97 The Great Puzzle Fish © Press-on letters (avaliable at art-supply stores) NOTE: The pattem for this project is shown at 55%. For full size, enlarge 10 182%. Dandy Desk Trays» 99 Dandy Desk Trays NOTE: The patterns for this project are shown at 50%. For full size, enlarge pattems to 200%. EXPLODED VIEW —4INIS— WW BACK PATTERN 104+ PATTERNS WITH DEPTH Bahan dengan hak cipta Hair-Care Appliance Holder - 108 Here is @ helpful household item that you can modify for your particular needs. The holes shown on the shelf pattern are typical for hair-care appiiance holders, but you can change their locations and sizes to suit your brushes, dryers, and curling irons, You also can build a shelf without holes to hold other toiletries. aves © "thick pine (or other stock) © Clear fnish NOTE: The pattems for ihis project are shown at 75%. For full sze patterrs, enlaige fo 133%. EXPLODED VIEW ‘Ye doo KEVHOLE SLOT DETAIL ‘ONBACK 106 © PATTERNS with DEPTH BACK PATTERN Goede Poa rr < Gut tire for shett SHELF PATTERN ND 108 © PATTERNS WITH DEPTH This eye-catching trio includes salad servers and a drip catcher that provides a place to lay down a tasting or stirring spoon without making @ puddle on the countertop. The salad servers are made using ‘compound cutting. SHAPE FOR SALAD SERVERS AND DRIP CATCHER PATTERN FOR SALAD SERVER, Salad Servers With Drip Catcher 109 MATERIAL i ©" and 94"thick walnut © Food-saie finish NOTE: The patterns for this project are shown at full size (100%). Hallow outtor spoon only. ‘Match pauern rere Match patie here 110 - PATTERNS WITH DEPTH Yathick walnut © Ghe © Clear finish NOTE: The patterns for this project are shown at 75%. For ful size, enarge to 133%. SIDE PATTERN (two needed) Cowboy Curio Shelt - 111 EXPLODED VIEW ‘SIDE PANEL PATTERN Copyrighted material 12 © PATTERNS WITH DEPTH Match pattern hero — BACK PANEL PATTERN ©) Cowboy Curio She - 113 Match pattern here 114 - PATTERNS WITH DEPTH One Fishy barra ‘* %"-thick poplar or pine ¢ Aniline dyes or paint NOTE: The patterns for this project are shown at full size (100%). This fish puzzle has a clever design and eye-popping colors. Look closely and you'll spot not one but three bright fish going fora swim. Working trom the fish's mouth to its tail, cut out - each puzzle piece as you come to it, sawing right down the midale of the pattem lines. Fish puzzle frame and cutout. One Fishy Puzzle © 115 KEY TO ANILINE DYE COLORS 1—Ruby 2—Green Peacock 3—Green Peacock Blue 4—Lemon Yellow 5—Briliant Seariet 6—Orange 7Violet 8 Golden Yellow 9Magenta FULL-SIZED FISH PATTERN Join patterns here. Note: Numbers roier "o colors; see key. 116 © PATTERNS WITH DEPTH LS © Two 8 x 10° pieces of "thick birch plywood © Paint NOTE: The pattern for this Project is shown at full size (100%) COLOR GUIDELINES Pickling gals, gel stains, and acrylic colors were used for the following colors, as indicated in the drawing: BL_Nay blue BU-Burgundy CO—Cactus green CH—Cherry DW—Drittwood GO—Goidenros MG—Mahogany ML—Maple MW—Moder walnut ‘OR—Ceramcoat orange ‘mixed 50/50 with neutral gel RP—Rose pink ‘SO—Sunset orange WH—Desert white The back and frame were stained with @ 50/50 mix of Cerameost black green and neutral gel. Wipe on desert white and wipe it off again to glaze the frame and back. Safari Puzzle - 117 FULLSIZED PATTERN 118 © PATTERNS WITH DEPTH Sand the contours and round over the edges of the Snowman fo create a three-dimentional appearance. ee = 3 FULL-SIZED ~« $3. ‘SNOWMAN 28 2 “ATE! © e SNOWMAN—SIDE VIEW SECTION Snowman - 119 MATERIALS “ee. [_ wooo Key a ST MEDIUM WOOD, DARK WOOD NOTE: The patterns for this project are shown at full size (100%), EXPLODED VIEW 2316" dowels: She lona 1y9' dowel 8h long A SNOWMAN BOTTOM PATTERN SNOWMAN—SIDE VIEW SECTION Time is of the Essence locks bave always been popular scrollsaw projects. In this chapter, you'll find four unique and vastly different clock projects, each providing you with hours of scrollsawing pleasure. 122 - TIME 18 OF THE ESSENCE large the clack body at Bicep Then etme 166 per hx it to 4x Ox 13" ement walnut stock. Fit your scrollsaw with a heavier blade and tilt the le to 30°. Saw around the outside red pattern line first, keeping the clock body on the high side of the saw table. Then cut out the center of the body, following the blue line Notice the different starting points, depending on your saw table's tilt direction, Keep the cutout part on the low side of the table, 7 ¢ the center pices the back of the Usha part, Drill 2 5/16" hole for the clock movement where shown, oe the parts in. numerical order. Fi position the left side tree (part 1) where shown jon page 136. Then glue the large spa to the back of part 2, CLOCK BODY (Cutting instructions for the Time-of-ihe-Dinosaurs clock. Start < hore on ‘ ‘eftates Sortorca aE hereon Fighttled Seralisaw and place it where shown. When it is properly positioned, glue the parts into place. Glue parts 3, 4, and 5 onto part 2, referring to the photograph for positioning. Par 6 slightly overlaps part 3, and part 7 overlaps parts 4 id 5, Refer to the photograph you assemble the remaining parts Attach the clock face num: bers and markers. Then install the clock movement and hands. Time-of the-Dinosaurs Olock - 123 z $ 126 TIME I8 OF THE ESSENCE ere % x 8 x & piece of scrapwood (as a clamp pad) ‘¥e-diameter dowels ‘¥a"-diameter oak buttons Gue Clear finish Quartz clock movement cece eere NOTE: The pattern for this project is shown at 75%. For ful size patterns, enlarge to 133% Old Oaken Clock 127 128 - TIME 18 OF THE ESSENCE EXPLODED VIEW 36 cove don front edge * Clock movement ath hanger 6" hole centered Si roundhead plugs for 1,2.4.5,7,8/10. and 41 ¢lock'positons Clock ands fay, O Se dowels 19" long toil Hand rut ve ptensfor12.,6, 8 bbs ep - | STS \ 3 counterbore | a deep 9 nowes ve" dae wor \\ CLOCK FACE LAMINATION. SS Tho pattern masks the frotwork for painting after scroll-sawing. The pattern is easier to remove after painting i! you lacquer the weod surface first. A desk clock featuring New York City's Chrysler Building, one of American architecture's greatest achievements 129 Towering Timepiece Glue stock together 1® f EXPLODED ~The eta re TOWER AND BASE ASSEMBLY Vie + Miniature clock Ve" slot 11 long cut in va x Vex 8 stock Upper piece only found-overs Sie x 194x 6 stock 18"-thick birch plywood 3/8" thick siock Glue Clear finish Paint Quartz clock movement NOTE: The patterns for this project are shown at fll size (100%) Tawering Timepioce TOWERING TIMEPIECE PARTS IDENTIFICATION KEY A-Skyline part B—Skyine part Spacer —Chrysler building part E-Chryster building part 4196" diameter hole driled through parts (E) and (D) after thoy are clued together Position of part (C) cn ‘back WW sioek 131 Jy 1e" stock: 132 + TIME Is OF THE ESSENCE M(t bste Silhouette Clock MATERIALS LIST... 7” vit-thick wainut "-thiok birch plywood thick birch Glue Clear finish Clock movement with hands NOTE: The patterns for this project are shown at full size (100%). y~ EXPLODED View M* groove Wooden clock hands (glued one exsting metal hanes) 8" Noles, N Wetland Silhouette Clock Parts Clock Identification Key movernent A—Sides B—Ends Miter corners Cpa ‘tirame D—Face Wore Challenging Patterns mazed so far by what you can veer with a scrollsaw? You'll be even more impressed with the bevy of patterns in this chapter. They'll provide new challenges to your scrollsawing skills. Picture-Periect Panda - 135 | Picture-Perfect Panda a “ek Bich pywoodrpostboard acrylic paints, water colors, ora clear finish L— © fisting ine or heavy thread | NOTE: The patterns for this project are shown attul size (100%). EXPLODED VIEW 136 © MORE CHALLENGING PATTERNS AN ~A- Picturo-Perfect Panda - 137 A ‘Match pattem here ARM AND LEG PATTERN a Motch patton here ~ ~ SJ 138 © MORE CHALLENGING PATTERNS Playful Garden Markers CUTTING SHARP POINTS etsthiok cedar Paint Clear exterior finish ‘a"-clameter stee! or brass rod ¥6"thick birch plywood or postertoard acryle paints, water colors, ora clear finish fishing line or heavy thread ° ° . NOTE: The patterns for this project are shown at full size (100%). Playful Garden Markers» 139 Painting the garden markers. CUGCUMIPBIE © 3 iy 3 Ye | SLOMadwad l 150 © MORE CHALLENGING PATTERNS © "thick birch plywood (for the skyline layers) © 6x14 x 936" walnut (for the base) © Ye"thick birch plywood or postertoard NOTE: The pattems for this project are shown at tull size (100%). EXPLODED VIEW Vel yt “Je round-ovar pro Sr | WL = BACK MIXX! See Great American Skylines 153 154 - MoRE CHALLENGING PATTERNS va-thick birch plywood © Clear finish NOTE: The pattern for this project is ‘shown at fullsize (100%). 155 156 © MORE CHALLENGING PATTERNS thick birch plywood “thick oak 1 dameter dowels Glue Screws Stain Clear finish Rice paper Glass NOTE: The pattern for this project is shown at fullsize (100%). Advanced Patterns Castle on a Clit - 161 Castle on a Cliff © thick birch plywood (for castle) © 2x 1172 x Towainut (tor the background plaque) © Glue © Clear finish EXPLODED VIEW sie x t1¥ex 46" stock NOTE: The patterns for this project are shown al 80%. For full size, enlarge to 125% PICTURE-PERFECT PATTERNS 162 eae od cs Castle ona Clit - 163 MOUNTAIN PATTERN 164 Bahan dengan hak cipta Bahan dengan hak cipta 166 © PicruRE-PERFECT PATTERNS Sitting Pretty Songbird © 6 hick birch © 34"thick cedar (for the base) ° Glue © Clear finish NOTE: The pattoms for this project are shown at full size (100%). BASE PATTERN Siting Pretty Songoird - 167 Tu uaa Td Midnight Visit and © 18%thick walnut (for midnight mist sihouette) © W"-thick birch plywood (for midnight visit optional script) ‘© \4"-thick walnut (for campfire cooking) © Gue © Paint NOTE: The patterns for this project are shown at full size (100%). Midnight Visit and Campfire Cooking Plaques » 169 FULL-SIZED MIDNIGHT VISIT PATTERN 170 PICTURE-PERFECT PATTERNS FULL-SIZED CAMPFIRE COOKING PATTERN iz aa = S 110 2104 ey 2, Ss er Wea Britiant Birds © LTL #94514 x 18"-thick poplar or pine (for scarlet macaw puzzle) # 94% 41x 7™thick poplar or pine (for polican) ‘© Aniline dyes (or thinned acrylic paints) Glue Sorews NOTE: The patterns for this project are shown at 85%. For full size, enlarge to 118% These parrot and pelican puzzles aren't just play. things; they are colorful, artistic pieces that can be proudly displayed. Fretwork Fantasies revious chapters barely touched Pp on the subject of fretwork, the parlor pastime of days gone by. Gathered in this chapter, though, are some traditional fretwork projects to keep you busy, along with a winsome shelf with a seaside twist. 176 - FRETWORK FANTASIES © %".14", and ta"-thick cherry or other hardwood © Glue Clear finish Quartz clock movement NOTE: The pattems for this project are ‘shown at full size (100%). EXPLODED VIEW 180. FRETWORK FANTASIES Victorian Bathroom. _Accessories These Victorian tretwork bathroom accessories include a towel bat, shelf, and a posh paper noider. ick oak (for paper-lowel rack) ©" and 14’-thick oak (for shelf) "hick oak (for paper holder) 34"-diameter dowels Glue Clear finish Brass escutcheon pins or small rails NOTE: * The pattems for the bathpaper holder are shown at ful sze (100%,). * The pattems for the shelf and paper-towel rack are shown at 85%, For full size, enlarge to 118%. he 184 FRETWORE FANTASIES 186 © FRETWORK FANTASIES Coastal Curio Shelf © "thick chery © Glue © Clear finish NOTE: The patterns for this project are shown at 75%. For fullsize, enlarge to 138%, Match patter here Coastal Curio Shelf - 187 EXPLODED VIEW AD SIDE PATTERN (two needed) as A Copyrighted material 190 INDEX Index Alumiourn, 11, 13 Animal projects bears, 81-82 cats, 35-7 panda, 135-137 Fendeer, 23-27, 38-41, 73-77 whale, 36-27, 69-71 Appliance holder, 105-107 Balio-brch plywood ‘blades for cutting, 15 as scrollsawing material, 11 Basswood, 11 Bathroom accessores, 180-185 Beans marker, 139 Big-top circus patter, §2-55 Bircs heron, 132-193 parrot and potcan, 171-174 ual, 156-158 songbird, 166-167 swans, 128-129, Blades

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