721D

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REAR CHASSIS

GROUND WELD
STUD ()

STARTER MOTOR
MOUNTING
STUD ()

BRAIDED STRAP
4

0_NB Bk-62

ENGINE
HARNESS

0_BQ Bk-13.0

7.5A
FUSE X
BEACON
FUSE Y
7.5A
HOOD
10A
FUSE Z
FRONT FLOOD LAMPS & ILLUMINATION
10A
FUSE A'
REAR FLOOD LAMPS
5A
FUSE B'
HIGH BEAM LEFT
5A
FUSE C'
HIGH BEAM RIGHT
5A
FUSE D'
LOW BEAM LEFT
5A
FUSE E'
LOW BEAM RIGHT
5A
FUSE F'
TAIL + FRONT POSITION
5A
FUSE G' TAIL + FRONT POSITION + LICENCE PLATE LAMP
SHEET 4 - 42F (110)
19X Or-1.0
X2
SHEET 5 - 22F CAB TRANSMISSION
X1
19Y_A Or-1.0
Y2
SHEET 4 - 34F (125)
Y1
19Z Or-1.0
Z2
SHEET 4 - 32F (125)
Z1
1_DA R-3.0
18A Or-2.0
A2'
SHEET 4 - 1F CAB FRONT
A1'
18B_A Or-0.8
B2'
SHEET 4 - 1F CAB FRONT
B1'
18C_A Or-0.8
C2'
SHEET 3 - 13F CAB PEDESTAL
SHEET 4 - 59F (126)
C1'
18C_B Or-0.8
41H K-2.0
D2'
SHEET 4 - 1F CAB FRONT
D1'
18D_A Or-0.8
E2'
E1'
SHEET 4 - 1F CAB FRONT
41L_A K-2.0
18E_A Or-0.8
SHEET 4 - 59F (126)
SHEET 4 - 21F CAB REAR
F2'
F1 '
18F_D Or-0.8
G2'
G1'
SHEET 4 - 1F CAB FRONT
41T_A
K-1.0
18F_E Or-0.8
SHEET 4 - 32F (125)
SHEET 4 - 21F CAB REAR
18G_F Or-0.8
SHEET 4 - 1F CAB FRONT
18G_G Or-0.8 18F 18F
SHEET 4 - 22F CAB TRANSMISSION
18G_D Or-0.8

161

REAR CHASSIS
GROUND WELD
STUD ()

SHEET 5 - 90M (72)

0_CE Bk-1.0
176
2

UPPER PEDESTAL
GROUND
SCREW ()

CAB GROUND
WELD STUD ()
BRAIDED_STRAP_2

BRAIDED STRAP
CAB STUD
1
CAB GROUND
WELD STUD ()

LOWER PEDESTAL
GROUND
SCREW ()

206F

REAR CHASSIS
GROUND WELD
STUD ()

REAR CHASSIS
GROUND WELD
STUD ()

SHEET 5 - 242F (74)

0_ND Bk-62
243F

REAR
CHASSIS
STUD

0_DAX Bk-0.8

SHEET 5 - 140M DIODE MODULE

0_DU Bk-1.0

SHEET 4 - 23F CAB ROOF

0_DV Bk-0.8

SHEET 5 - 13F CAB PEDESTAL

3
REAR CHASSIS
GROUND WELD
STUD ()

FRONT CHASSIS
GROUND WELD
STUD ()

0_AH Bk-5.0
144

FUSE L
FUSE M
FUSE N
FUSE P
FUSE R
FUSE S
FUSE T
FUSE U
FUSE V
FUSE W

234F

143

240F
POS

1_NC R-62
1_NB R-62

NEG

1_NA R-62

19L Or-1.0
L2
19M_A Or-0.8
M2
19N_A Or-1.0
N2
19N_B Or-1.0
P2
19P_A Or-1.0
R2
19R_F Or-0.8
S2
19S Or-0.8
T2
19T_A Or-0.8
U2
19T_B Or-0.8
V2
19U_A Or-1.0
W2
19U_B Or-1.0
19V Or-0.8
18F
19W Or-1.0

SHEET 5 - 22F CAB TRANSMISSION


SHEET 5 - 28M (89)
SHEET 5 - 40F (76)
SHEET 3 - 13F CAB PEDESTAL
SHEET 2 - 19F (32)
SHEET 2 - 19F (32)
SHEET 4 - 23F CAB ROOF
SHEET 5 - 51F (87)
SHEET 3 - 13F CAB PEDESTAL

SHEET 6 - 258F (103)

12V_B R-5.0

246M

REAR ENGINE
BLOCK GROUND
STUD ()

SHEET 4 - 128F ENGINE HOOD

1_BH R-1.0

SHEET 6 - 269

177

SHEET 5 - 180F
SHEET 3 - SPL_H3

0_HP Bk-1.0
0_HC Bk-1.0

13C_E Or-1.0
13M_A Or-1.0

SHEET 6 - 255F (103)

CAB
B+
JUNCTION
BLOCK

1_V R-5.0
1_DS R-3.0

L
BS
W G DFM
B- B1+

155F

A 16

15

14

13

18F

18F

18F

249M 17
18F

18F

19L_B Or-1.0

SHEET 6 - 256F (103)

19L_A Or-1.0

SHEET 6 - 109M (107)

1_DX R-3.0

230F 231F 235F

196

1_DC R-3.0

RELAY BOX
B+
JUNCTION
BLOCK

126

SHEET 5 - 244 (74)

30
87
87a
85
86

0_BT Bk-1.0

SHEET 4 - 127 (118)

0_BR Bk-1.0

SHEET 4 - 125 (117)

SHEET 5 - SPL_B10

0_BS Bk-1.0

30

0_BH Bk-0.8

SHEET 3 - 21M ENGINE CAB

0_BF Bk-0.8

SHEET 3 - 21M ENGINE CAB


SHEET 3 - 21M ENGINE CAB

0_BG Bk-0.8

86
85

193

0_BAC Bk-3.0

195
119

21D_A W-1.0

120

0_GB Bk-1.0
0_GE Bk-1.0

0_ DZ Bk-2.0

SHEET 5 - 29M (92)

0_ DY Bk-1.0

SHEET 6 - 28M (89)

0_ DAR Bk-1.0

218F

30
87
87a
85
86

B B
A A

A A
B B

10

145

SHEET 3 - 89M (60)

0_DX Bk-0.8

SHEET 4 - 13F CAB PEDESTAL

0_DA Bk-0.8

SHEET 4 - 204F (113)

0_DAT Bk-0.8

220F

SHEET 4 - SPL_D14

CAB HARNESS
0_DQ Bk-0.8

SHEET 2 - 19F (32)

0_DP Bk-0.8

SHEET 2 - 19F (32)


SHEET 2 - 108F (34)

0_DAV Bk-0.8

221F
0_RB Bk-3.0
252F

SHEET 5 - SPL_D13

0_DAD Bk-1.0

134 EDC7
SWITCHED POWER
CRANK CONTROL SIGNAL
FILTER HEATERS CONTROL
FILTER HEATERS GROUND
GRID HEATER GROUND
GRID HEATER CONTROL
EDC7 FUSED POWER
EDC7 FUSED POWER
EDC7 FUSED POWER
EDC7 FUSED POWER
EDC7 GROUND
EDC7 GROUND
EDC7 GROUND
EDC7 GROUND
CONTROLLER AREA NETWORK HIGH
CONTROLLER AREA NETWORK LOW
DIAGNOSTIC ISOLATION K LINE
MSS PASSIVE ANALOG GROUND
DIAGNOSTIC REQUEST SWITCH
COLD START INDICATOR
DIAGNOSTIC LAMP
DIAGNOSTIC INDICATOR
EDC7 SWITCHED POWER
MSS PASSIVE ANALOG IN
STARTER RELAY SIGNAL
THROTTLE POSITION SENDER GROUND
THROTTLER POSITION SENDER
THROTTLE SUPPLY
EDC7 DIAGNOSTIC GROUND
LOW IDLE SWITCH

222F

0_PD Bk-1.0
247F

P
Y
R
G
Bk

13

0_DS Bk-1.0

SHEET 4 - 24M CAB ROOF

0_DR Bk-1.0

SHEET 4 - 24M CAB ROOF


SHEET 4 - 23F CAB ROOF

0_DT Bk-1.0

223F

0_GB Bk-1.0
21C_C W-1.0
21E_B W-1.0
1_GB R-2.0
1_GC R-2.0
28F_B W-1.0
0_GA Bk-1.0

7 7
4 4
3 3
1 1

30
87
87a
85
86

1_DX R-3.0
13H Or-3.0
0_DG Bk-0.8
0_DC Bk-0.8
13D_A Or-0.8

30
87
87A
85
86

115
123

2 2
12 12
11 11

6
1
5
3
4
2

1_DJ R-3.0

SHEET 4 - 211F FLASHER CIRCUIT


BREAKER B

30
87
87a
85
86

1_DL R-3.0
213F

103

214F

192

150A

IGNITION SWITCH
CIRCUIT
BREAKER A
12.5 AMP

30
87
87a
85
86

17

1_BE R19

1_DM R-1.0

12

133F
110 A +- 8 % AT 22V

28G_A W-2.0

18H_C Or-1.0
18J_C Or-1.0

21

1M 1F
FRONT CHASSIS CAB MAIN
HARNESS HARNESS

18H_B Or-1.0
18J_B Or-1.0

A A
B B

18H_A Or-1.0
18J_A Or-1.0
18K_A Or-0.8
18L_A Or-0.8

25 25
29 29
30 30

20H_B Y-0.8
20L_B G-0.8

SPL_B3

60 OHMS
RESISTOR

1 1
2 2

26

SPL_B7

0_BL Bk-0.8
18K_B Or-0.8
20H_A Y-0.8
20L_A G-0.8
20G Bk-0.8

SPL_B5

A
B
C
D
E

A
B
C
D
E

H2

H1

J2

J1

K2

K1

L2

L1

26 DIAGNOSTIC CONNECTOR
GROUND
DIAGNOSTIC FUSED POWER
CONTROLLER AREA NETWORK HIGH
CONTROLLER AREA NETWORK LOW
DIAGNOSTIC ISOLATION K LINE

SPL_B6

SPL_B11

FUSE H
FUSE J
FUSE K
FUSE L

14 LG-1.0
1_BD R-1.0
18K_B Or-0.8
22D_A W-0.8
31A_C Y-0.8
31Y_C Y-0.8
13B_C Or-0.8
31R_C Y-0.8
13E_D Or-2.0
22C_A W-0.8
21C_D W-1.0
13C_A Or-0.8

EDC7 POWER
EDC7 POWER
DIAGNOSTIC POWER
SWITCHED POWER

13D Or-1.0
1_DN R-1.0
0_DAS Bk-0.8
37R_C P-0.8
13K_F Or-1.0

1
2
3
4
5
6

21 21
1 1
15 15
4 4
3 3
18 18
14 14
13 13
27 27
11 11
31 31

217F

A A

217M

SHEET 6 - 140M DIODE MODULE


SHEET 3 - 13F CAB PEDESTAL

15
SHEET 4 - SPL_D14
SHEET 3 - 13F CAB PEDESTAL

30
87
87A
85
86

21K_A W-0.8
21C_F W-0.8
21C_E W-0.8
0_DH Bk-0.8
0_DJ Bk-0.8
25T_E LU-0.8

SHEET 6 - 140M DIODE MODULE

25T_C LU-0.8

54F

SHEET 2 - 19F (32)

25T_D LU-0.8

SPL_D22

13H Or-3.0
13K_C Or-1.0
10A
10A
10A
5A

75 OHMS
RESISTOR
215F

19R_D Or-0.8

21M 21F
ENGINE CAB MAIN
HARNESS HARNESS

A A
B B
C C

13F 13M
CAB MAIN PDSTL
HARNESS HARNESS

DIODE
262F
MODULE
SPL_D25
19R_A Or-0.8
SHEET 5 - 22F CAB TRANSMISSION

216F
19R_E Or-0.8

14_B LG-0.8
1_DQ R-0.8
18K_A Or-0.8
22D_B W-0.8
31A_B Y-0.8
31Y_B Y-0.8
13B_B Or-0.8
31R_B Y-0.8
13E_C Or-0.8
22C_B W-0.8
21C_E W-0.8
13C_D Or-0.8

26 26

30
87
87a
85
86

SPL_D21

19R_F Or-0.8

91

SHEET 3 - 9 (61)

1
2
3
4
5
6

63M TIMER DELAY MODULE


DELAY POWER (TWO WAY)
TIME DELAY POWER
TIME DELAY MODULE GROUND
RESET SIGNAL
IGNITION SWITCH POWER
NONE

30
87
87A
85
86

18L_A Or-0.8
18L_B Or-0.8
13C_B Or-0.8
13C_C Or-0.8
13C_D Or-0.8
23C_A W-0.8
19F Or-1.0

57F

1_DK R-3.0
13P_B Or-1.0
13P_A Or-1.0
0_DE Bk-0.8
13K_A Or-1.0
13K_E Or-1.0

30
87
87A
85
86

47F

1_D R-19

0_BV Bk-2.0

18J_F Or-0.8
SPL_B4

1DQ R-0.8
13V Or-1.0
0_DG Bk-0.8
0_DH BK-0.8
13K_C Or-1.0
13K_B Or-1.0

1_DH R-3.0
13R Or-1.0
0_DF Bk-0.8
0_DE Bk-0.8
13K_B Or-1.0
13K_A Or-1.0

30
87
87A
85
86

24

94M 94F
ENGINE FRONT CHASSIS
HARNESS HARNESS

13M_B Or-0.8
21E_A W-0.8
28F_A W-0.8
0_BU Bk-2.0
0_BV Bk-2.0
28G_A W-2.0
18H_D Or-2.0
18H_E Or-2.0
18J_D Or-2.0
18J_E Or-2.0
0_BM Bk-2.0
0_BAB Bk-2.0
0_BAA Bk-2.0
0_BZ Bk-2.0
20H_C Y-0.8
20L_C G-0.8
20G Bk-0.8
22D_A W-0.8
31A_C Y-0.8
31Y_C Y-0.8
13B_C Or-0.8
31R_C Y-0.8
13E_D Or-2.0
22C_A W-0.8
21C_K W-0.8
24R W-0.8
24B W-0.8
24S W-0.8
0_BY Bk-0.8
24L W-0.8

39
37
36
2
4
16
1
7
12
13
3
15
14
9
53
52
31
32
27
46
28
64
8
87
20
81
83
55
19
72

SHEET 3 - 13F CAB PEDESTAL

0_DAC Bk-0.8

261F

SHEET 6 - 109M (107)

18F

191

40A

SPL_D17

134

0_DJ Bk-0.8
0_S Bk-3.0

J1
K1

1_C R-8.0
97

93F 93M
ENGINE RELAY BOX
HARNESS HARNESS
116
1_Y R-19

85 2

39
37
36
2
4
16
1
7
12
13
3
15
14
9
53
52
31
32
27
46
28
64
8
87
20
81
83
55
19
72

30
87
87a
85
86

48F

0_BP Bk-1.0
21C_J W-1.0
21E_A W-0.8
1_BF R-2.0
1_BG R-2.0
28F_A W-0.8
0_BU Bk-2.0

86 1

219F

251F

SHEET 6 - 259F (102)

49F

130

11

SHEET 2 - SPL_D7

0_DB Bk-0.8

160

SHEET 6 - 253 (104)

1_C R-8.0

1_GC R-2.0
1_GB R-2.0
1_GA R-5.0
0_GD Bk-1.0
0_GA Bk-1.0
28F_B W-1.0

30
87
87A
85
86

SHEET 6 - 35F (82)

50G_G Bk-0.8

0_HJ Bk-1.0

0_RA Bk-5.0

1_ND R-62

SHEET 5 - 150 (99)

0_BW Bk-2.0
1_BF R-2.0

REAR CHASSIS
HARNESS

SHEET 6 - 254F (103)

19

18

CAB GROUND
JUNCTION BLOCK ()

FRONT CHASSIS
HARNESS

1_D R-19
73

20

87

0_AK Bk-1.0

J2
K2

13R Or-1.0

1_DF R-3.0
12P_A Or-1.0
0_DC Bk-0.8
0_DF Bk-0.8
12K_A Or-1.0
12K_B Or-0.8

30
87
87A
85
86

0_GD Bk-1.0
21E_B W-1.0

30

SHEET 5 - SPL_A2

H1

21C_C W-1.0
21D_A W-1.0

30
87
87A
85
86

11
1.9 +- 0.3 OHMS AT 20C (68F)

0_AJ Bk-2.0

30
87
87A
85
86

58F

1_BG R-2.0
0_BW Bk-2.0

0_AU Bk-1.0

30
87
87a
85
86

190

1_Z R-8.0

164

SHEET 5 - SPL_A1

H2

1_BC R-13.0
1_BD R-1.0

129

1.9 +- 0.3 OHMS AT 20C (68F)

SHEET 3 - SPL_A4

30
87
87a
85
86

14

1_DF R-3.0

1_BB R-8.0

TRANSMISSION
HARNESS

F1
G1

0_BX Bk-2.0

SHEET 3 - SPL_H5

E1

G2

52F
156

245F

87

167

SHEET 4 - 59F (126)

1_DE R-3.0

SPL_D16

1_DG R-3.0

1_NC R-62

236F

ENGINE HARNESS

0_BQ Bk-13.0

19F Or-1.0
19G Or-2.0
19H Or-1.0
19J_A Or-1.0
19K_A Or-1.0

1_DD R-1.0

226F

1_BA R-13.0

0_BW Bk-2.0

163

D1

F2

232F

228F

1_Z R-8.0

162

C1

D2

SHEET 6 - 259F (102)

1_BC R-13.0
153

132F 132M
ENGINE TRANSMISSION
HARNESS HARNESS

C2

13P_A Or-1.0

1_DB R-3.0

0_BP BK-1.0

165

18F

15

2 2
1 1

B1

227F

1_X R-1.0
250F

SHEET 4 - 33F (125)

0_BAE Bk-1.0

A1

B2

225F
270F

224F

0_BAD Bk-1.0

A2

E2

SHEET 5 - 30F (90)


SHEET 2 - 53F (41)
SHEET 5 - 35F (82)
SHEET 5 SPL_D23

1_DA R-3.0

0_NC Bk-62

5 4 3 2 1

A A
B B

W1

10

5 4 3 2 1

13C_A Or-0.8
13M_B Or-0.8

V1

19A_N Or-0.8
19A_P Or-0.8
19B_A Or-0.8
19C_A Or-1.0
19C_D Or-1.0
19D_A Or-1.0

260M

19W_A Or-3.0

154

SHEET 3 - SPL_B1

1_DD R-1.0
13V Or-1.0
1_DB R-3.0

U1

A 11

1_NA R-62

166

0_BA Bk-1.0

SHEET 2 - TO SPL_D15
SHEET 2 - 53F (41)
SHEET 4 - 13F CAB PEDESTAL
SHEET 5 SPL_D24
SHEET 3 - 56F (57)
SHEET 3 - 55F (58)

T1

A 5

18F

14 LG-1.0

0_ BAG Bk-1.0

S1

12
18

237F
SHEET 5 - 158 (63)

P1
R1

238F

0_ BAF Bk-1.0

N1

5A
15A
5A
10A
10A

19N_B Or-1.0

NEG

M1

7.5A
5A
5A
5A

TRANSMISSION CONTROL
FLASHER MODULE
RIDE AND PILOT CONTROL
PARKING BRAKE
NONE
ENGINE SHUTDOWN
BLOWER SWITCH
BACKUP ALARM
FRONT WIPER & WASHER MOTOR
REAR WIPER & WASHER MOTOR

18F

1_NB R-62
1_BA R-13.0
149 241 194

FUSE A
FUSE B
FUSE C
FUSE D
FUSE E
FUSE F
FUSE G
FUSE H
FUSE J
FUSE K

12P_A Or-1.0
12P_B Or-1.0
12K_A Or-1.0
12P_B Or-1.0
13P_B Or-1.0
13D_A Or-0.8
13D Or-1.0

L1

1_BB R-8.0

239F

POS

7.5A
7.5A
10A
7.5A
7.5A
5A
7.5A
7.5A
7.5A
15A

RADIO
SECONDARY STEERING
SEAT COMPRESSOR
COUPLER/FAN REVERSER
SECONDARY STEERING
INSTRUMENT CLUSTER
TRANSMISSION CONTROL
DOME LAMP AND HORN
VOLTMETER
CIGARETTE LIGHTER

25T_C LU-0.8

46 46

25T_B LU-0.8

62 62
56 56
64 64
63 63
24 24
33 33
29 29
47 47
27 27

1A_A R-1.0
13K_ Or-1.0
21K W-0.8
12K_C Or-0.8
31A_A Y-0.8
31A_A Y-0.8
13B_A Or-0.8
31R_A Y-0.8
13E_A Or-0.8

22

6
1
5
3
4
2

30
87
87A
85
86

22D_B W-0.8
22A_A W-0.8
22B_A W-0.8
22E_A W-0.8
58H_A W-0.8

SHEET 2 - 19F (32)


SHEET 6 - 50F (79)

69

SHEET 3 - 75 (51)

37 37

1_DP R-1.0
13K_ G Or-1.0
21K_A W-0.8
12K_B Or-0.8
31A_B Y-0.8
31Y_B Y-0.8
13B_B Or-0.8
31R_B Y-0.8
13E_C Or-0.8

23
30
87
87a
85
86

16

SHEET 2 - 70 (33)

52 52

22C_B W-0.8

A A
B B
C C

909 OHMS
301 OHMS

65

10 10
7 7
8 8
1
6
5
4
9 9
3 3
2 2

1A_B R-1.0
1A_A R-1.0
13K Or-1.0
21K W-0.8
12K_C Or-0.8

5
1
3
2
4
6

BAT
IGN
ST
ACC

13E_A Or-0.8
31R_A Y-0.8
13B_A Or-0.8

31Y_A Y-0.8
31A_A Y-0.8
13E_B Or-0.8

43

SHEET 1 - POWER DISTRIBUTION AND ENGINE CONTROL


COMPONENTS

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Batteries
Master Disconnect Switch
Electronic Diesel Control (EDC) 7
Alternator
Starter Motor
Starting Relay
Crank Control Relay
Filters Heaters Relay
Water Separator Heater
Fuel Filter Heater
Grid Heater Relay
Grid Heater

13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Throttle Potentiometer
Engine Control Relay -Number 6
Neutral Start Relay - Number 8
Ignition Switch
Ignition Relay - Number 1
Ignition Relay - Number 2
Accessory Relay - Number 3
Voltmeter Relay - Number 12
Time Delay Module
Diagnostic Switch
MSS Relay - Number 16
Relay Socket - Number 11

25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.

Output Speed Sensor


Engine Speed Sensor
Intermediate Speed Sensor
Turbine Speed Sensor
Filter Maintenance Switch
Torque Converter Output Temperature Sender
Transmission Solenoid Valve and Temperature Sensors
Transmission Electronic Control Module
Transmission Shifter
Diagnostic Connector
Transmission Kick-down Switch
Transmission Auto Switch

Bk
DU
G
K
LG

=
=
=
=
=

BLACK
DARK BLUE
GREEN
PINK
LIGHT GREEN

LU
N
Or
P
R

=
=
=
=
=

23F_A W-2.0
2

S
T
U
W
Y

48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.

Hydraulic Filter Restriction Switch


Engine Coolant Temperature Sender
Air Filter Restriction Switch
Program Reset Switch
Parking Brake Switch
Instrument Cluster
Pilot Control Switch
Up/Down Count Switch
Engine Oil Pressure Switch
Pilot Control Relay - Number 10
Parking Brake Relay - Number 9
Parking Brake Solenoid

60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.

=
=
=
=
=

GRAY
TAN
BLUE
WHITE
YELLOW

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


SHOWS POWER - KEY SWITCH IN ON POSITION

21C_C W-1.0
0_GA Bk-2.0

3
2

1.
2.
3.
4.
5.

10

A A
B B

1 1

SPLICE IDENTIFICATION
6.
CIRCUIT CROSSING (NOT CONNECTED) 7.
CIRCUIT CONNECTED
8.
WIRE IDENTIFICATION
9.
MALE CONNECTOR
10.

14_B LG-0.8

7
8

21M 21F
XXXX XXXX

SHEET 6 - 253F (54)

FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
HARNESS IDENTIFICATION
INDICATES PARTIAL CONNECTOR
CIRCUIT IDENTIFICATION

11.
12.
13.
14.
15.

12

13

10

D+
+

9
11

14

54

2 2

93M 93F
XXXX XXXX

Pilot Pressure Solenoid


Water Separator Sensor
Fan Reversing Switch (Option)
Fan Reversing Solenoid (Option)
Redundant Brake Pressure Switches
Detent Switch
Bucket Control Valve Electromagnetic Detents
Return-To-Travel/Float Switch
Return-To-Dig Proximity Switch
Height Control/Return-To-Travel Proximity Switch
Rollback Pressure Switch (Option)
Float Solenoid

72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.

Secondary Steering Module (Option)


Secondary Steering Pressure Switch (Option)
Secondary Steering Motor (Option)
Secondary Steering Solenoid (Option)
Pin Engage Switch (Option)
Pin Engage Solenoid (Option)
Ride Control Switch
Ride Control Relay - Number 4
Ride Control Solenoid
Front Wiper Motor
Front Wiper and Washer Switch
Front Washer Pump Motor

ACTUATOR SYMBOLS

5 6

SPL_G2

LIGHT BLUE
BROWN
ORANGE
PURPLE (VIOLET)
RED

43.
44.
45.
46.
47.

Declutch Switch
Brake Declutch Pressure Switch
Transmission Enable Switch
FNR Switch
Backup Alarm Relay - Number 7
Backup Alarm Disable Switch
(TUV road approved machines only)
Backup Alarm
Brake Warning Pressure Switch
Coolant Level Sender
Fuel Level Sender
Hydraulic Oil Temperature Sender

CIRCUIT LEGEND

WIRE IDENTIFICATION
1. WIRE NUMBER
2. WIRE COLOR SYMBOL
3. WIRE SIZE (mm) TYPICAL

37.
38.
39.
40.
41.
42.

11

15

SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION


CONNECTION POINT ON SCHEMATIC
COMPONENT NUMBER (IF ASSIGNED)
COMPONENT NUMBER
INDICATES INTERNALLY GROUNDED COMPONENT

12
A
B

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12A.
12B.

LEVER RELEASED
LEVER ACTUATED
LIQUID LEVEL FLOAT
PRESSURE
HAND OPERATED
TEMPERATURE
COIL
VARIABLE RESISTOR
RESISTOR
DIODE
LIGHT EMITTING DIODE
MOMENTARY CONTACT
MAINTAINED CONTACT

HOUSINGS
1

V
2

M
5

1.
2.
3.
4.
5.

VACUUM SWITCH
PRESSURE SWITCH
TEMPERATURE SWITCH
MOTOR
LAMP

Rear Wiper and Washer Switch


Rear Washer Pump Motor
Rear Wiper Motor
Horn Relay - Number 5
Horn
Seat Compressor and Switch (Option)
Blower Switch
Blower Motor Speed Resistors with Thermal Fuse
Blower Motor
Air Conditioning Low Pressure Switch
Air Conditioning High Pressure Switch
Thermostat Switch

CONTACT SYMBOLS
1

P
3

84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.

1. SINGLE POLE,
SINGLE THROW
2. SINGLE POLE,
DOUBLE THROW
3. DOUBLE POLE,
SINGLE THROW
4. DOUBLE POLE,
DOUBLE THROW

96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.

Compressor Clutch Lockout Relay - Number 14


Compressor Clutch
Hood Switch
Hood Up Relay - Number 17
Hood Down Relay - Number 18
Hood Motor
Cigar Lighter (Option)
Power Converter - 24 volts to 12 volts (Option)
Power Outlet (Option)
Remote Radio or 24 Volt Radio (Option)
12 Volt Radio (Option)
Radio Power Converter - 24 volts to 12 volts (Option)

FUSE AND CIRCUIT BREAKER


1
A2

A1

1. FUSE
2. CIRCUIT BREAKER,
AUTOMATIC RESET
3. CIRCUIT BREAKER,
MANUAL RESET

108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.

Left Speaker (Option)


Right Speaker (Option)
Beacon Switch (Option)
Rotating Beacon (Option)
Brake Lamp Pressure Switch
Brake Lamps Relay - Number 15
Hazard Switch
Turn Signal, Hi/Low Beam, and Horn Switch
Flasher Module
Left-Hand Rear Combination Lamp
Right-Hand Rear Combination Lamp
Left-Hand Front Combination Lamp

120.
121.
122.
123.
124.
125.
126.
127.
128.
129.

Right-Hand Front Combination Lamp


Left-Hand Rear Work Lamp
Right-Hand Rear Work Lamp
Left-Hand Front Work Lamp
Right-Hand Front Work Lamp
Five Position Rotary Lamp Switch
High/Low Beam Relay - Number 13
License Plate Lamp
Dome Lamp
Courtesy Lamp

NOTES
1.
2.
3.
4.
5.

209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
Resistors part of ground wire assembly.
64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
217F and 217M disconnected when engine shutdown relay special feature is installed.
Replace jumper with rollback pressure switch for XT chassis with ride control only.

ELECTRICAL SCHEMATIC
721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M200

19A_E Or-0.8
19A_C Or-0.8
0_DAE Bk-1.0
0_DAP Bk-1.0
49_G S-0.8
49_R S-1.0

10 10
7 7
8 8
1
6
5
4
9 9
3 3
2 2

32J_C Y-0.8
32J_B Y-0.8
26E LU-0.8
19A_D Or-0.8
19A_E Or-0.8

199F
SINGLE AXIS CONTROLLER

40

N
Y
K
P

N
F

5
6
1
2
4
3

7
8
5
4

40

32J_A Y-0.8
19A_F Or-0.8

7
8
5
4
9
6
1
10
3
2

6
1
3
2

42

5
6
1
2
4
3

19A_B Or-0.8
26J LU-0.8
26F_A LU-0.8
26R_A LU-0.8

5
6
1
2
4
3

32J_B Y-0.8

102 TRANSMISSION CONTROL


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

TRANSMISSION SOLENOID VALVE Y1


TRANSMISSION SOLENOID VALVE Y2
TRANSMISSION SOLENOID VALVE Y3
TRANSMISSION SOLENOID VALVE Y4
TRANSMISSION SOLENOID VALVE Y5
TRANSMISSION SOLENOID VALVE Y6
OUTPUT SWITCHED POWER VPSI
VALVE BODY TEMPERATURE SIGNAL
VALVE BODY TEMPERATURE RETURN
NONE
NONE
NONE
NONE
NONE
NONE
NONE

25S_A LU-0.8
CLUTCH
NUMBER
K4
KR
K1
K3
KV
K2

19F
25K LU-0.8
25L LU-0.8
25M LU-0.8
25N LU-0.8
25P LU-0.8
25J LU-0.8
25S LU-0.8
36T P-0.8
36R_C P-0.8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

25K LU-0.8
25L LU-0.8
25M LU-0.8
25N LU-0.8
25P LU-0.8
25J LU-0.8
25S LU-0.8
36T P-0.8
32F Y-1.0
0_HE Bk-1.0
25D LU-1.0
19A Or-1.0
36R_A P-1.0
36G P-1.0

Q MODULATED AND CURRENT CONTROLLED 102

25A W-0.8
0_HD Bk-1.0
25C W-0.8
25B W-0.8

32F Y-1.0
36R_B P-1.0

11
22
510 OHMS 31

16 16
17 17
18 18
19 19
20 20
21 21
22 22
5 5
31 31
28 28
10 10
29 29
15 15
12 12
13 13
14 14
7 7
11 11
9 9
8 8

25K_A LU-0.8
25L_A LU-0.8
25M_A LU-0.8
25N_A LU-0.8
25P_A LU-0.8
25J_A LU-0.8

56
10
32
55
9
51
39
17
4
62

36T_A P-0.8
32F_A Y-0.8
0_DN Bk-0.8
25D_A LU-0.8
19A_M Or-0.8

46
49
19
3
42
41

36R_E P-0.8
36G_A P-1.0
25A_A LU-0.8
0_DM Bk-0.8
25C_A LU-0.8
25B_A LU-0.8

56
10
32
55
9
51
39
17
4
62
46
49
19
3
42
41

19F TECM
TRANSMISSION SOLENOID VALVE Y1
TRANSMISSION SOLENOID VALVE Y2
TRANSMISSION SOLENOID VALVE Y3
TRANSMISSION SOLENOID VALVE Y4
TRANSMISSION SOLENOID VALVE Y5
TRANSMISSION SOLENOID VALVE Y6
VALVE BODY TEMPERATURE SENDER
TRANSMISSION FILTER MAINTENANCE SWITCH
OUTPUT SPEED SENSOR GROUND
OUTPUT SPEED SIGNAL
TEMPERATURE/FILTER RETURN
TORQUE CONVERTER OUTPUT TEMPERATURE SENDER
ENGINE SPEED SIGNAL
SPEED SENSOR GROUND
INTERMEDIATE SPEED
TURBINE SPEED SIGNAL

22M 22F
TRANSMISSION CAB MAIN
HARNESS HARNESS

36R_A P-1.0
SPL_H1

36R_D P-1.0
22
11
36G P-1.0
142
3521 ohms at 20C (68F)

30

25

26

27

28

11
22
33
100

0_HE Bk-1.0
25D LU-1.0
19A Or-1.0

11
22
101

25A W-0.8
0_HF Bk-0.8

22
11
95

0_HG Bk-0.8
25C W-0.8

22
11
96

0_HH Bk-0.8
25B W-0.8

SPL_H2

41

49_T S-1.0

SHEET 4 - 42F (110)


24 24

22F 22M
CAB MAIN TRANSMISSION
HARNESS HARNESS

NOTE 1
AA
209M 209F

35A_E Y-0.8

35R_B Y-1.0

SHEET 1 - 18F FUSE BLOCK

SHEET 4 - 21F CAB REAR

35A_D Y-0.8
35C Y-0.8

SHEET 1 - 18F FUSE BLOCK

19A_P Or-0.8

53F
19F

19F TECM
DIAGNOSTIC TECM GROUND
DIAGNOSTIC TECM GROUND
TRANSMISSION ENABLE LAMP SIGNAL
NONE
BACKUP ALARM PULL-DOWN
RIDE CONTROL SWITCHED POWER VPS2
ADM6 TORQUE SIGNAL
OUTPUT SWITCHED POWER VPS1
OUTPUT SWITCHED POWER VPS1
NONE
DIAGNOSTIC SIGNAL
NONE
DIAGNOSTIC SIGNAL
FNR FORWARD SIGNAL
PARKING BRAKE RELAY OUT
TRANSMISSION KICKDOWN SIGNAL
TIME DELAY FUSED POWER
NONE
CONTROLLER AREA NETWORK H
CONTROLLER AREA NETWORK L
CONTROLLER AREA NETWORK L
NONE
TRANSMISSION AUTO SIGNAL
FNR REVERSE SIGNAL
TRANSMISSION ENABLE SIGNAL
NONE
NONE
NONE
NONE
NONE
NONE
NONE
FORWARD SIGNAL
FNR NEUTRAL SIGNAL
CAB SWITCHED POWER
NONE
NONE
NONE
NONE
NONE
NONE
RIDE CONTROL RELAY SINK
NONE
NONE
NONE
NONE
1ST AND 4TH GEAR SIGNAL
REVERSE SIGNAL
3RD AND 4TH GEAR SIGNAL
DECLUTCH SWITCH
NEUTRAL SIGNAL
TIME DELAY FUSED POWER

1
2
5
6
7
8
11
12
13
14
15
16
18
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
40
43
44
45
47
48
50
52
53
54
57
58
59
60
61
63
64
65
66
67
68

SHEET 5 - 45F (84)

35R_D Y-0.8
35A_F Y-0.8

30 30
87 87
87a 87A
85 85
86 86

25S_C LU-0.8
25S_B LU-0.8

32

FORWARD REVERSE NEUTRAL


1 2 3 4 1 2 3 1 2 3 4

29

SPL_D12

25S_A LU-0.8

49_L S-0.8

35A_E Y-0.8

198

31

SHEET 5 - 45F (84)

19H Or-1.0

197M 197F
FNR CAB MAIN
HARNESS HARNESS

26N_A LU-0.8

0_DW Bk-0.8

35R_C Y-0.8

118F

19A_C Or-0.8
26F_B LU-0.8
26R_B LU-0.8
26N_B LU-0.8

SHEET 4 - 42F (110)

SHEET 1 - 221F GROUND CAB


SHEET 1 - 221F GROUND CAB

0_DP Bk-0.8
0_DQ Bk-0.8
32J_C Y-0.8

1
2
5
6
7
8
11
12
13
14
15
16
18
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
40
43
44
45
47
48
50
52
53
54
57
58
59
60
61
63
64
65
66
67
68

35C Y-0.8
58H_B W-0.8
22E_A W-0.8

SHEET 5 - 50F (79)


SHEET 1 - 65 (23)

37D_A P-0.8

3
5
2
6
4
1

37D_A P-0.8

37E P-0.8
26F_B LU-0.8
52P_A W-0.8
25Y_B LU-0.8
19T_A Or-0.8

37E P-0.8
SHEET 3 - 55F (58)

34

SHEET 1 - 18F FUSE BLOCK

50L_A G-0.5

25H LU-0.8
26R_B LU-0.8
26E LU-0.8

10
7 7
8 8
9
6
5
4
1
3 3
2 2

108F

SHEET 3 - 13F CAB PEDESTAL

50H_A Y-0.5
50L_B G-0.5
50L_C G-0.5

SHEET 1 - 221F GROUND CAB

0_DAV Bk-0.8

36

SHEET 3 - 13F CAB


PEDESTAL

SPL_D5

SHEET 5 - 44F (78)


SHEET 5 - 44F (78)

0_DAM Bk-1.0
49_Q S-1.0

25H LU-0.8
19A_Q Or-0.8

19A_L Or-0.8
SHEET 3 - 13F CAB PEDESTAL

19A_S Or-0.8

SHEET 1 - 18F FUSE BLOCK

19A_N Or-0.8

25F_A LU-0.8
26N_B LU-0.8
19A_K Or-0.8

19A_K Or-0.8

SHEET 5 - 50F (79)

0_DD Bk-0.8

25Z_A LU-0.8
25R_A LU-0.8
25W_A LU-0.8
25G_B LU-0.8
25T_D LU-0.8
19T_B Or-0.8

37

35R_E Y-1.0

4 4

41F

10
7 7
8 8
9
6
5
1 1
4
3 3
2 2

174
SHEET 4 - SPL_J1

0_DAK Bk-1.0
49_N S-1.0

132M 132F
TRANSMISSION ENGINE
HARNESS HARNESS

19A_D Or-0.8

JOYSTICK CONTROLLER

10
7 7
8 8
9
6
5
1 1
4
3 3
2 2

0_DAW Bk-1.0

SHEET 5 - 36F (65)


SHEET 5 - 36F (65)

SPL_D15

19A_T Or-0.8

27 27
28 28

19A_A Or-1.0
25G LU-1.0

1F 1M
CAB FRONT CHASSIS
MAIN HARNESS
HARNESS

19A_M Or-0.8

39

SHEET 5 - SPL_D13
SHEET 4 - 42F (110)
SHEET 4 - SPL_D8
SHEET 4 - 42F (110)

0_JB Bk-1.0

BB
128F
ENGINE
HARNESS

AA
BB
4

43

35R_A Y-1.0

128M
HOOD
HARNESS

175

38
Normally Closed
Opens at 24.1 bar (350 psi)

25G_A LU-0.8
25G_B LU-0.8
19A_R Or-0.8

38F
SHEET 1 - SPL_D18
SHEET 1 - 18F FUSE BLOCK

35

2 1
2 1

SPL_D11

25Y_C LU-0.8

20M
19A_U Or-0.8

183
FORWARD REVERSE NEUTRAL
1 2 3 4 1 2 3 4 1 2 3 4

183 TRANSMISSION SHIFTER


A
B
C
D

NONE
THIRD AND FOURTH GEAR SIGNAL
FIRST AND FOURTH GEAR SIGNAL
TRANSMISSION KICKDOWN SIGNAL

A
B
C
D

A
B
C
D

R
Y
K
S

A
B
C
D

A
B
C
D

25W LU-0.8
25Z LU-0.8
25Y LU-0.8
70

Q INDICATES HIGH (24 VOLTS)


FORWARD REVERSE NEUTRAL
1 2 3 4 1 2 3 4 1 2 3 4

70 TRANSMISSION SHIFTER
A
B
C
D

Bk
G
U

TRANSMISSION CONTROL POWER


FORWARD SIGNAL
REVERSE SIGNAL
NEUTRAL SIGNAL

48 48
49 49
50 50

25W_A LU-0.8
25Z_A LU-0.8
25Y_A LU-0.8

25F LU-0.8
25R LU-0.8

44 44
45 45

25F_A LU-0.8
25R_A LU-0.8

50G_A Bk-0.8

34 34

50G_D Bk-0.8

SHEET 3 - 72 (52)

19A_H Or-0.8
25F LU-0.8
25R LU-0.8
25T_B LU-0.8

SHEET 1 - 13M CAB - PEDESTAL

33

SPL_K2

50G_C R-0.5
SPL_K3

Q INDICATES HIGH (24 VOLTS)

25W LU-0.8
25Z LU-0.8
25Y LU-0.8

13M 13F
PEDESTAL CAB MAIN
HARNESS HARNESS

50G_B Bk-0.5

LOCATED NEAR INSTRUMENT


CLUSTER CONNECTOR 76

SPL_D6

50G_E Bk-0.5

SPL_D7

50G_G Bk-0.8

SHEET 1 - 219F GROUND CAB

50G_F R-0.5
LOCATED NEAR TECM
CONNECTOR 19F

SHEET 2 - TRANSMISSION CONTROLS


COMPONENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Batteries
Master Disconnect Switch
Electronic Diesel Control (EDC) 7
Alternator
Starter Motor
Starting Relay
Crank Control Relay
Filters Heaters Relay
Water Separator Heater
Fuel Filter Heater
Grid Heater Relay
Grid Heater

13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Throttle Pedal
Engine Control Relay -Number 6
Neutral Start Relay - Number 8
Ignition Switch
Ignition Relay - Number 1
Ignition Relay - Number 2
Accessory Relay - Number 3
Voltmeter Relay - Number 12
Time Delay Module
Diagnostic Switch
MSS Relay - Number 16
Relay Socket - Number 11

25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.

Output Speed Sensor


Engine Speed Sensor
Intermediate Speed Sensor
Turbine Speed Sensor
Filter Maintenance Switch
Torque Converter Output Temperature Sender
Transmission Solenoid Valve and Temperature Sensors
Transmission Electronic Control Module
Transmission Shifter
Diagnostic Connector
Transmission Kick-down Switch
Transmission Auto Switch

Bk
DU
G
K
LG

=
=
=
=
=

BLACK
DARK BLUE
GREEN
PINK
LIGHT GREEN

LU
N
Or
P
R

=
=
=
=
=

23F_A W-2.0

S
T
U
W
Y

48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.

Hydraulic Filter Restriction Switch


Engine Coolant Temperature Sender
Air Filter Restriction Switch
Program Reset Switch
Parking Brake Switch
Instrument Cluster
Pilot Control Switch
Up/Down Count Switch
Engine Oil Pressure Switch
Pilot Control Relay - Number 10
Parking Brake Relay - Number 9
Parking Brake Solenoid

60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.

=
=
=
=
=

GRAY
TAN
BLUE
WHITE
YELLOW

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


SHOWS POWER - KEY SWITCH IN ON POSITION

21C_C W-1.0
0_GA Bk-2.0

3
2

1.
2.
3.
4.
5.

10

A A
B B

1 1

SPLICE IDENTIFICATION
6.
CIRCUIT CROSSING (NOT CONNECTED) 7.
CIRCUIT CONNECTED
8.
WIRE IDENTIFICATION
9.
MALE CONNECTOR
10.

14_B LG-0.8

7
8

21M 21F
XXXX XXXX

SHEET 6 - 253F (54)

FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
HARNESS IDENTIFICATION
INDICATES PARTIAL CONNECTOR
CIRCUIT IDENTIFICATION

11.
12.
13.
14.
15.

12

13

10

D+
+

9
11

14

54

2 2

93M 93F
XXXX XXXX

Pilot Pressure Solenoid


Water Separator Sensor
Fan Reversing Switch (Option)
Fan Reversing Solenoid (Option)
Redundant Brake Pressure Switches
Detent Switch
Bucket Control Valve Electromagnetic Detents
Return-To-Travel/Float Switch
Return-To-Dig Proximity Switch
Height Control/Return-To-Travel Proximity Switch
Rollback Pressure Switch (Option)
Float Solenoid

72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.

Secondary Steering Module (Option)


Secondary Steering Pressure Switch (Option)
Secondary Steering Motor (Option)
Secondary Steering Solenoid (Option)
Pin Engage Switch (Option)
Pin Engage Solenoid (Option)
Ride Control Switch
Ride Control Relay - Number 4
Ride Control Solenoid
Front Wiper Motor
Front Wiper and Washer Switch
Front Washer Pump Motor

ACTUATOR SYMBOLS

5 6

SPL_G2
2

LIGHT BLUE
BROWN
ORANGE
PURPLE (VIOLET)
RED

43.
44.
45.
46.
47.

Declutch Switch
Brake Declutch Pressure Switch
Transmission Enable Switch
FNR Switch
Backup Alarm Relay - Number 7
Backup Alarm Disable Switch
(TUV road approved machines only)
Backup Alarm
Brake Warning Pressure Switch
Coolant Level Sender
Fuel Level Sender
Hydraulic Oil Temperature Sender

CIRCUIT LEGEND

WIRE IDENTIFICATION
1. WIRE NUMBER
2. WIRE COLOR SYMBOL
3. WIRE SIZE (mm) TYPICAL

37.
38.
39.
40.
41.
42.

11

15

SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION


CONNECTION POINT ON SCHEMATIC
COMPONENT NUMBER (IF ASSIGNED)
COMPONENT NUMBER
INDICATES INTERNALLY GROUNDED COMPONENT

12
A
B

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12A.
12B.

LEVER RELEASED
LEVER ACTUATED
LIQUID LEVEL FLOAT
PRESSURE
HAND OPERATED
TEMPERATURE
COIL
VARIABLE RESISTOR
RESISTOR
DIODE
LIGHT EMITTING DIODE
MOMENTARY CONTACT
MAINTAINED CONTACT

HOUSINGS
1

V
2

M
5

1.
2.
3.
4.
5.

VACUUM SWITCH
PRESSURE SWITCH
TEMPERATURE SWITCH
MOTOR
LAMP

Rear Wiper and Washer Switch


Rear Washer Pump Motor
Rear Wiper Motor
Horn Relay - Number 5
Horn
Seat Compressor and Switch (Option)
Blower Switch
Blower Motor Speed Resistors with Thermal Fuse
Blower Motor
Air Conditioning Low Pressure Switch
Air Conditioning High Pressure Switch
Thermostat Switch

CONTACT SYMBOLS

P
3

84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.

1. SINGLE POLE,
SINGLE THROW
2. SINGLE POLE,
DOUBLE THROW
3. DOUBLE POLE,
SINGLE THROW
4. DOUBLE POLE,
DOUBLE THROW

96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.

Compressor Clutch Lockout Relay - Number 14


Compressor Clutch
Hood Switch
Hood Up Relay - Number 17
Hood Down Relay - Number 18
Hood Motor
Cigar Lighter (Option)
Power Converter - 24 volts to 12 volts (Option)
Power Outlet (Option)
Remote Radio or 24 Volt Radio (Option)
12 Volt Radio (Option)
Radio Power Converter - 24 volts to 12 volts (Option)

FUSE AND CIRCUIT BREAKER


1
A2

A1

1. FUSE
2. CIRCUIT BREAKER,
AUTOMATIC RESET
3. CIRCUIT BREAKER,
MANUAL RESET

108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.

Left Speaker (Option)


Right Speaker (Option)
Beacon Switch (Option)
Rotating Beacon (Option)
Brake Lamp Pressure Switch
Brake Lamps Relay - Number 15
Hazard Switch
Turn Signal, Hi/Low Beam, and Horn Switch
Flasher Module
Left-Hand Rear Combination Lamp
Right-Hand Rear Combination Lamp
Left-Hand Front Combination Lamp

120.
121.
122.
123.
124.
125.
126.
127.
128.
129.

Right-Hand Front Combination Lamp


Left-Hand Rear Work Lamp
Right-Hand Rear Work Lamp
Left-Hand Front Work Lamp
Right-Hand Front Work Lamp
Five Position Rotary Lamp Switch
High/Low Beam Relay - Number 13
License Plate Lamp
Dome Lamp
Courtesy Lamp

NOTES
1.
2.
3.
4.
5.

209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
Resistors part of ground wire assembly.
64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
217F and 217M disconnected when engine shutdown relay special feature is installed.
Replace jumper with rollback pressure switch for XT chassis with ride control only.

ELECTRICAL SCHEMATIC
721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M201

Normally Open
Closes at 62 bar (900 psi)

64

AA
BB
157

33R_A Y-1.0
0_HL Bk-1.0

AA
BB

33R_B Y-1.0
0_HM Bk-1.0

Normally Open
Closes at 62 bar (900 psi)

64

SPL_H4

86

SPL_H5
SHEET 1 - 160 CAB GROUND

AA
31D_C Y-0.8
0_HV Bk-1.0
BB
0_VA Y-0.8
274F 104
COOLANT TRANSMISSION
HARNESS HARNESS

47

0_HJ Bk-1.0

33R_C Y-1.0
36H P-1.0
31D Y-1.0
31H Y-1.0

AA
36H P-1.0
BB
0_HW Bk-1.0
136
3521 ohms at 20C (68F)

1
30
2
23

1
30
2
23

33R_D Y-0.8
36H_A P-0.8
31D_A Y-0.8
31H_A Y-0.8

22M 22F
TRANSMISSION CAB MAIN
HARNESS HARNESS

SPL_H3
170
275M

0_HC Bk-1.0

A B
A B

SHEET 1 - 132M TRANSMISSION ENGINE

Normally Open
Closes at 2.8 bar (40 psi)

48

0_AS Bk-1.0
2 2
1 1
33P Y-1.0
88
Normally Closed
Opens at 110.32 bar (1600 psi)

44
45

53

33P_A Y-0.8
52P_B W-0.8

76 INSTRUMENT CLUSTER
CLUSTER MAIN FUSED POWER
INSTRUMENT CLUSTER FUSED DELAYED POWER
LOW BRAKE PRESSURE WARNING
COOLANT LEVEL SIGNAL
SECONDARY STEERING LOW PRESSURE SIGNAL
AIR FILTER RESTRICTION SWITCH SIGNAL
HYDRAULIC FILTER RESTRICTION SWITCH SIGNAL
ANALOG GROUND
PARKING BRAKE SIGNAL
AIR CONDITIONING TELLTALE
NONE
WORK LAMP TELLTALE SIGNAL
BEACON TELLTALE
NONE
HIGH BEAM TELLTALE
LEFT TURN SIGNAL
RIGHT TURN SIGNAL
ENGINE COOLANT TEMPERATURE SIGNAL
FUEL LEVEL SIGNAL
HYDRAULIC OIL TEMPERATURE SIGNAL
CONTROLLER AREA NETWORK T
ENGINE OIL PRESSURE SIGNAL
ENGINE SHUTDOWN SIGNAL
PROGRAM SIGNAL
RESET SIGNAL
UP COUNT SIGNAL
DOWN COUNT SIGNAL
REDUNDANT BRAKE SWITCH SIGNAL
PILOT LOCKOUT SIGNAL
PARKING BRAKE SIGNAL
CONTROLLER AREA NETWORK L
CONTROLLER AREA NETWORK H
CONTROLLER AREA NETWORK T
NONE
BRAKE LAMP SIGNAL
PILOT CONTROL SIGNAL
SIGNAL GROUND
SIGNAL GROUND
SIGNAL GROUND
NONE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

19V_A Or-0.8
19S_B Or-0.8
33P_B Y-0.8

19V_A Or-0.8
33P_B Y-0.8

31D_B Y-0.8
35X_F Y-0.8
31F_C Y-0.8
31H_B Y-0.8

31D_B Y-0.8
35X_F Y-0.8
31F_C Y-0.8
31H_B Y-0.8

0_KP Bk-0.8
33U Y-0.8
61R_G Or-0.8

0_KP Bk-0.8
61R_G Or-0.8

42R_A Y-0.8
46_B K-0.8

42R_A Y-0.8
46_B K-0.8

18C_C Or-0.8
45L_F N-0.8
45R_F N-0.8
36C_C P-0.8
36F_B P-0.8
36H_B P-0.8
50T Bk-0.8
36P_C P-0.8
23C W-0.8
37P P-0.8
37R_B P-0.8
37U P-0.8
37D P-0.8
33R_E Y-0.8
31L Y-0.8
52C W-0.8
50L G-0.5
50H Y-0.5
50T Bk-0.8

18C_C Or-0.8
45L_F N-0.8
45R_F N-0.8
36C_C P-0.8
36F_B P-0.8
36H_B P-0.8
36P_C P-0.8
23C W-0.8
33R_E Y-0.8
52C W-0.8
50L G-0.5
50H Y-0.5

44_G T-0.8
53C W-0.8
0_KQ Bk-0.8
0_KE Bk-0.8
0_KD Bk-0.8

0_KQ Bk-0.8
0_KE Bk-0.8

SPL_K1

6
7 7
8 8
10
4
9
1 1
5
3 3
2 2
75

76

51

44_G T-0.8
53C W-0.8
0_KR Bk-0.8
0_KM Bk-0.8
0_KD Bk-0.8
37R_A P-0.8
19S_A Or-0.8
19C Or-0.8
19A_G Or-0.8
35W_C P-0.8

1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
28
30
31
32
54
26
35
36
38
53
39
25
2
68
43
40

19V Or-0.8
33P_A Y-0.8
31D_A Y-0.8
35X_E Y-0.8
31F_B Y-0.8
31H_A Y-0.8
0_DAU Bk-0.8

SHEET 1 - 18F FUSE BLOCK

61R_F Or-0.8

SHEET 5 - SPL_D1

42R_C DU-0.8
46_A K-0.8

SHEET 4 - 32F (125)


SHEET 4 - 23F CAB ROOF

18C_B Or-0.8
45L_E N-0.8
45R_C N-0.8
36C_B P-0.8
36F_A P-0.8
36H_A P-0.8

SHEET 1 - 18F FUSE BLOCK


SHEET 4 - SPL_D10
SHEET 4 - SPL_D20

36P_B P-0.8
23C_A W-0.8
33R_D Y-0.8
52C_A W-0.8
50L_A G-0.5
50H_A Y-0.5
44_F T-0.8
53C_A W-0.8
0_DAB Bk-0.8
0_DAC Bk-0.8
0_DL Bk-0.8
37R_C P-0.8
19S Or-0.8
19C_C Or-0.8
19A_S Or-0.8
35W_B P-0.8

4 4
26 26
24 24

0_AT Bk-1.0

SPL_A4

59
40.3 ohms at 20C (68F)

33P Y-1.0
52P W-1.0

1F 1M
CAB MAIN FRONT CHASIS
HARNESS HARNESS

52
3
2

30 30
87 87
87a 87A
85 85
86 86

57

SHEET 1 - 57F (24)


SHEET 2 - SPL_D5
SHEET 2 - 19F (32)

SHEET 1 - 18F FUSE BLOCK

19C_D Or-1.0
19C_E Or-1.0

SHEET 1 - 18F FUSE BLOCK

53P_B W-0.8
53P_A W-0.8
53C_A W-0.8
19C_E Or-1.0

SHEET 5 - 36F (65)

SHEET 2 - 19F (26)

56F
0_DB Bk-0.8

SHEET 4 - SPL_D9

SHEET 1 - 219F GROUND CAB

A B 89M
A B

SHEET 1 - 222F CAB GROUND

60

SHEET 1 - 63M (21)


SHEET 1 - 18F FUSE BLOCK
SHEET 5 - SPL_D24
SHEET 2 - SPL_D15

29.9 ohms at 20C (68F) Joystick


27.4 ohms at 20C (68F) Single Axis

3521 ohms at 20C (68F)

SHEET 1 - 69 (16)

6
7 7
8 8
4
10
5
1 1
9
3 3
2 2
74

55

0_KL Bk-0.8
0_KK Bk-0.8
49_E S-0.8
49_D S-0.8

BB
AA
138

49
35W_C P-0.8
0_KA P-0.8

37D P-0.8
37U P-0.8
19S_A Or-0.8

A A
B B

0_DAB BK-0.8
0_DL BK-0.8
0_DAU BK-0.8
36C_B P-0.8
31F_B Y-0.8
36F_A P-0.8
35W_B P-0.8
36P_B P-0.8

WATER IN FUEL
INDICATOR

SHEET 4 - 71 (114)

2
22
23
29
28
16
6
30

2
22
23
29
28
16
6
30

0_BH BK-0.8
0_BF BK-0.8
0_BG BK-0.8
36C P-1.0
31F Y-1.0
36F P-1.0
35W_A P-0.8
36P P-1.0

SPL_B1

0_BE Bk-1.0
36C P-1.0

0_BA Bk-1.0

SHEET 1 - 177 ENGINE GROUNDS

SHEET 1 - 163 ENGINE GROUNDS


SHEET 1 - 163 ENGINE GROUNDS
SHEET 1 - 163 ENGINE GROUNDS
31F Y-1.0

0_BD Bk-1.0

117
S

Normally Closed
Opens at 0.69 bar (10 psi) NO

1 2
1 2

141

148

56

0_KK Bk-0.8
0_KJ Bk-0.8
49_D S-0.8
49_C S-0.8

46

50

0_BK BK-1.0

Normally Open
Closes at 0.06 bar ( 0.928 psi)

171

NC

33 to 240 ohms

61
35W_A P-0.8
18J_F Or-0.8
0_BN BK-0.8

33U Y-0.8
19A_H Or-0.8
19A_G Or-0.8

0_KJ Bk-0.8
0_KH Bk-0.8
49_C S-0.8
49_B S-0.8

10
7 7
8 8
1
9
5
6
4
3 3
2 2
37

54

19D_A Or-1.0
19D_B Or-1.0
52P_B W-0.8
52P_A W-0.8
52C_A W-0.8

55F

21M 21F
CAB MAIN ENGINE
HARNESS HARNESS
7
8

30 30
87 87
87a 87A
85 85
86 86

58

SHEET 5 - 22F CAB TRANSMISSION

19S_B Or-0.8

9
7
8
5
6
10
4
1
3
2
72

52P W-1.0
2 1 87
2 1

13M 13F
PEDESTAL CAB MAIN
HARNESS HARNESS

0_KM Bk-0.8
0_KL Bk-0.8
49_E S-0.8
37R_A P-0.8
37R_B P-0.8
37P P-0.8
1A_B R-1.0

1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
28
30
31
32
54
26
35
36
38
53
39
25
2
68
43
40

SHEET 1 - 145 GROUND CAB

0_AU Bk-1.0

91 OHM RESISTOR
YELLOW WIRE
(NOTE 2)

SHEET 2 - 70 (33)

240 OHM RESISTOR


BLACK WIRE
(NOTE 2)

18J_F Or-0.8

1
2
3

1
2
3

9 WATER SEPARATOR SENSOR


WATER INDICATOR
SWITCH POWER
WATER SEPARATOR SENSOR GROUND

SHEET 1 - SPL_ 84

ENGINE GROUND
SHEET 4 - 71 (114)
SHEET 4 - 71 (114)

31L Y-0.8
19C Or-0.8

SHEET 3 - INSTRUMENT CLUSTER


COMPONENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Batteries
Master Disconnect Switch
Electronic Diesel Control (EDC) 7
Alternator
Starter Motor
Starting Relay
Crank Control Relay
Filters Heaters Relay
Water Separator Heater
Fuel Filter Heater
Grid Heater Relay
Grid Heater

13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Throttle Pedal
Engine Control Relay -Number 6
Neutral Start Relay - Number 8
Ignition Switch
Ignition Relay - Number 1
Ignition Relay - Number 2
Accessory Relay - Number 3
Voltmeter Relay - Number 12
Time Delay Module
Diagnostic Switch
MSS Relay - Number 16
Relay Socket - Number 11

25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.

Output Speed Sensor


Engine Speed Sensor
Intermediate Speed Sensor
Turbine Speed Sensor
Filter Maintenance Switch
Torque Converter Output Temperature Sender
Transmission Solenoid Valve and Temperature Sensors
Transmission Electronic Control Module
Transmission Shifter
Diagnostic Connector
Transmission Kick-down Switch
Transmission Auto Switch

Bk
DU
G
K
LG

=
=
=
=
=

BLACK
DARK BLUE
GREEN
PINK
LIGHT GREEN

LU
N
Or
P
R

=
=
=
=
=

23F_A W-2.0

S
T
U
W
Y

48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.

Hydraulic Filter Restriction Switch


Engine Coolant Temperature Sender
Air Filter Restriction Switch
Program Reset Switch
Parking Brake Switch
Instrument Cluster
Pilot Control Switch
Up/Down Count Switch
Engine Oil Pressure Switch
Pilot Control Relay - Number 10
Parking Brake Relay - Number 9
Parking Brake Solenoid

60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.

=
=
=
=
=

GRAY
TAN
BLUE
WHITE
YELLOW

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


SHOWS POWER - KEY SWITCH IN ON POSITION

21C_C W-1.0
0_GA Bk-2.0

3
2

1.
2.
3.
4.
5.

10

A A
B B

1 1

SPLICE IDENTIFICATION
6.
CIRCUIT CROSSING (NOT CONNECTED) 7.
CIRCUIT CONNECTED
8.
WIRE IDENTIFICATION
9.
MALE CONNECTOR
10.

14_B LG-0.8

7
8

21M 21F
XXXX XXXX

SHEET 6 - 253F (54)

FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
HARNESS IDENTIFICATION
INDICATES PARTIAL CONNECTOR
CIRCUIT IDENTIFICATION

11.
12.
13.
14.
15.

12

13

10

D+
+

9
11

14

54

2 2

93M 93F
XXXX XXXX

Pilot Pressure Solenoid


Water Separator Sensor
Fan Reversing Switch (Option)
Fan Reversing Solenoid (Option)
Redundant Brake Pressure Switches
Detent Switch
Bucket Control Valve Electromagnetic Detents
Return-To-Travel/Float Switch
Return-To-Dig Proximity Switch
Height Control/Return-To-Travel Proximity Switch
Rollback Pressure Switch (Option)
Float Solenoid

72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.

Secondary Steering Module (Option)


Secondary Steering Pressure Switch (Option)
Secondary Steering Motor (Option)
Secondary Steering Solenoid (Option)
Pin Engage Switch (Option)
Pin Engage Solenoid (Option)
Ride Control Switch
Ride Control Relay - Number 4
Ride Control Solenoid
Front Wiper Motor
Front Wiper and Washer Switch
Front Washer Pump Motor

ACTUATOR SYMBOLS

5 6

SPL_G2
2

LIGHT BLUE
BROWN
ORANGE
PURPLE (VIOLET)
RED

43.
44.
45.
46.
47.

Declutch Switch
Brake Declutch Pressure Switch
Transmission Enable Switch
FNR Switch
Backup Alarm Relay - Number 7
Backup Alarm Disable Switch
(TUV road approved machines only)
Backup Alarm
Brake Warning Pressure Switch
Coolant Level Sender
Fuel Level Sender
Hydraulic Oil Temperature Sender

CIRCUIT LEGEND

WIRE IDENTIFICATION
1. WIRE NUMBER
2. WIRE COLOR SYMBOL
3. WIRE SIZE (mm) TYPICAL

37.
38.
39.
40.
41.
42.

11

15

SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION


CONNECTION POINT ON SCHEMATIC
COMPONENT NUMBER (IF ASSIGNED)
COMPONENT NUMBER
INDICATES INTERNALLY GROUNDED COMPONENT

12
A
B

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12A.
12B.

LEVER RELEASED
LEVER ACTUATED
LIQUID LEVEL FLOAT
PRESSURE
HAND OPERATED
TEMPERATURE
COIL
VARIABLE RESISTOR
RESISTOR
DIODE
LIGHT EMITTING DIODE
MOMENTARY CONTACT
MAINTAINED CONTACT

HOUSINGS
1

V
2

M
5

1.
2.
3.
4.
5.

VACUUM SWITCH
PRESSURE SWITCH
TEMPERATURE SWITCH
MOTOR
LAMP

Rear Wiper and Washer Switch


Rear Washer Pump Motor
Rear Wiper Motor
Horn Relay - Number 5
Horn
Seat Compressor and Switch (Option)
Blower Switch
Blower Motor Speed Resistors with Thermal Fuse
Blower Motor
Air Conditioning Low Pressure Switch
Air Conditioning High Pressure Switch
Thermostat Switch

CONTACT SYMBOLS
1

P
3

84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.

1. SINGLE POLE,
SINGLE THROW
2. SINGLE POLE,
DOUBLE THROW
3. DOUBLE POLE,
SINGLE THROW
4. DOUBLE POLE,
DOUBLE THROW

96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.

Compressor Clutch Lockout Relay - Number 14


Compressor Clutch
Hood Switch
Hood Up Relay - Number 17
Hood Down Relay - Number 18
Hood Motor
Cigar Lighter (Option)
Power Converter - 24 volts to 12 volts (Option)
Power Outlet (Option)
Remote Radio or 24 Volt Radio (Option)
12 Volt Radio (Option)
Radio Power Converter - 24 volts to 12 volts (Option)

FUSE AND CIRCUIT BREAKER


1
A2

A1

1. FUSE
2. CIRCUIT BREAKER,
AUTOMATIC RESET
3. CIRCUIT BREAKER,
MANUAL RESET

108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.

Left Speaker (Option)


Right Speaker (Option)
Beacon Switch (Option)
Rotating Beacon (Option)
Brake Lamp Pressure Switch
Brake Lamps Relay - Number 15
Hazard Switch
Turn Signal, Hi/Low Beam, and Horn Switch
Flasher Module
Left-Hand Rear Combination Lamp
Right-Hand Rear Combination Lamp
Left-Hand Front Combination Lamp

120.
121.
122.
123.
124.
125.
126.
127.
128.
129.

Right-Hand Front Combination Lamp


Left-Hand Rear Work Lamp
Right-Hand Rear Work Lamp
Left-Hand Front Work Lamp
Right-Hand Front Work Lamp
Five Position Rotary Lamp Switch
High/Low Beam Relay - Number 13
License Plate Lamp
Dome Lamp
Courtesy Lamp

NOTES
1.
2.
3.
4.
5.

209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
Resistors part of ground wire assembly.
64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
217F and 217M disconnected when engine shutdown relay special feature is installed.
Replace jumper with rollback pressure switch for XT chassis with ride control only.

ELECTRICAL SCHEMATIC
721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M202

31 1
H
R

45 1
2 1
5 1

115

L 1 1
B 1

185

0_KG Bk-0.8
64C Or-0.8

184

45B N-0.8

68

19B Or-0.8

67

45A N-0.8

66

0_KF Bk-0.8

187

A 1
186

114

18G_B Or-1.0

18G_C Or-1.0

118

18G_D Or-0.8

25 25

SHEET 1 - 18F FUSE BLOCK

SHEET 3 - 14M
SHEET 3 - 37 (54)
SHEET 3 - 37 (54)

45H N-0.8
1_KA R-1.0

22M 22F
TRANSMISSION CAB MAIN
HARNESS HARNESS

65 67 51 55 69 66 70 42 41
TAIL

REVERSE

65 67 51 55 69 66 70 42 41

18G_B Or-1.0
0_BAG Bk-1.0

A A
C C

0_JA Bk-1.0

SPL_J1

128F 128M
ENGINE HOOD
HARNESS HARNESS

1 6 2 3 4 5
1 6 2 3 4 5 127

AA
BB
168

127

SHEET 2 - 174 (43)

0_JB Bk-1.0

SHEET 1 - 166 ENGINE GROUND

45R_A N-1.0
18G_A Or-1.0
35A_B K-1.0
0_BT Bk-1.0

44_B T-1.0

0_BR Bk-1.0

1 6 2 3 4 5
1 6 2 3 4 5 125

18G_E Or-1.0
0_JC Bk-1.0

30 30
87 87
87a 87A
85 85
86 86

113
SHEET 1 - 162 ENGINE GROUND

SHEET 1 - 220F GROUND CAB

64C_A Or-0.8

SHEET 5 - 51F (87)

19B_A Or-0.8

SHEET 1 - 18F FUSE BLOCK

110

SPL_D9
SHEET 3 - 13F CAB PEDESTAL
44_F T-0.8
SHEET 5 - 203F (96)
SHEET 1 - 220F CAB GROUND

44_E T-0.8
0_DK Bk-0.8
0_DA Bk-0.8

204F
SHEET 1 - SPL_D17

18G_A Or-1.0
SPL_B9

45L_A N-1.0
44_A T-1.0

0_DX Bk-0.8

1_DW R-1.0

SHEET 1 - 162
ENGINE GROUND
35A_A K-1.0
18F_A Or-1.0

13M PEDESTAL HARNESS


13F CAB MAIN HARNESS

35A_C K-1.0

35A_C K-1.0
18F_A Or-1.0
18G_A Or-1.0
45R_A N-1.0
45L_A N-1.0
44_C T-1.0

SPL_B8

7
5
9
12
10
8

7
5
9
12
10
8

35A_D Y-08
18F_D Or-0.8
18G_F Or-0.8
45R_B N-0.8
45L_B N-0.8
44_D T-0.8

SHEET 2 - 53F (41)


SHEET 1 - 18F FUSE BLOCK
SHEET 1 - 18F FUSE BLOCK

1_DJ R-3.0
FLASHER
CIRCUIT
BREAKER B
12.5 AMPERES

211F

212F

44 T-1.0
1_AA R-1.0

116
1
2
3
4
5
6
7
8
9
10
11
12

SHEET 1 - 220F GROUND CAB


Normally Open
Closes at 4.1 bar (60 psi)

1_DU R-1.0
45N_A N-0.8
0_DAN Bk-0.8
0_DAQ Bk-0.8

1
2
3
4
5
6
7
8
9
10
11
12

SPL_D20

45R_E N-0.8
45L_D N-0.8
45B_A N-0.8
45A_A N-0.8
45H_A N-0.8
45N_B N-0.8

45R_C N-0.8
45L_E N-0.8
SPL_D10

SHEET 3 - 13F CAB PEDESTAL


SHEET 3 - 13F CAB PEDESTAL

25F A
A

SHEET 1 - 18F FUSE BLOCK

126

SHEET 5 - 210F (62)

49_G S-0.8

SHEET 2 - 199F (39)

49_S S-1.0

SPL_D8

B A C 33F
B A C

HD

45N_A N-0.8
1 1
64M 64F
NOTE 3

62M

49_U S-0.8

2 1
2 1 159

0_DAT Bk-0.8

56b
56a
56
30
S

46_C K-1.0
19X Or-1.0

0_MA Bk-1.0

112

62M FLASHER MODULE


FLASHER MODULE POWER
FLASHER OPP SIDE CONTROL
FLASHER MODULE GROUND
FLASHER MODULE GROUND
NONE
NONE
RIGHT-HAND TURN SIGNAL
LEFT-HAND TURN SIGNAL
RIGHT-HAND TURN SWITCH POWER
LEFT-HAND TURN SWITCH POWER
HAZARD SWITCH POWER
FLASHER OPP SIDE CONTROL

49_F S-0.8

41J_B K-2.0

SPL_D14

3
4
1
8
6

SHEET 2 - 118F (42)


SHEET 2 - 199F (39)
SHEET 2 - 199F (39)
SHEET 2 - 118F (42)

0_DAW Bk-1.0
0_DAP Bk-1.0
49_R S-1.0
49_T S-1.0

SPL_D19
1F
23 22 CAB MAIN HARNESS
23 22 1M
FRONT CHASSIS HARNESS

SHEET 1 - 63M (21)

3
4
1
8
6

10
7 7
8 8
9
6
5
4
1
3 3
2 2
42F

59F

1_DV R-1.0

44A_B T-0.8

0_DAS Bk-0.8

41L_A K-2.0
41H K-2.0
41J_A K-2.0
1_DE R-3.0
64D_A Or-0.8

SHEET 1 - SPL_D16

1_DR R-0.8

21M 21F
ENGINE CAB MAIN
HARNESS HARNESS

SHEET 1 - 18F FUSE BLOCK


SHEET 1 - 18F FUSE BLOCK

B A C 34F
B A C

TL F4 B1
2

41T_B K-1.0

TURN

49_J S-0.8

STOP

45B_A N-0.8

REVERSE

1_DT R-1.0
45H_A N-0.8
49_F S-0.8
64D_A Or-0.8
45A_A N-0.8

TAIL

1_DU R-1.0

TURN

1_DW R-1.0

STOP

41T_B K-1.0

117

132F 132M
ENGINE TRANSMISSION
HARNESS HARNESS

0_KA P-0.8
0_KH Bk-0.8
49_B S-0.8
49_A S-0.8

1_ KA R-1.0
45H N-0.8
49_A S-0.8
64D Or-0.8
45A N-0.8
19B Or-0.8
45B N-0.8
64C Or-0.8
0_KG Bk-0.8

6
7 7
8 8
9
4
5
1
10
3 3
2 2
71

64D Or-0.8

3 4

3 4

SHEET 5 - 39F (67)

41T_A K-1.0

SHEET 1 - 18F FUSE BLOCK

3 4

125

SHEET 1 - 18F FUSE BLOCK

SHEET 1 - 223F GROUND CAB


SHEET 1 - 18F FUSE BLOCK

42R_C DU-0.8

SHEET 3 - 13F CAB PEDESTAL

18A Or-2.0

SHEET 1 - 18F FUSE BLOCK

LAMPS
SWITCH
POSITION
DRIVE FLOOD ILLUMINATION
POSITION
AND TAIL
1
OFF
OFF
OFF
OFF
2
ON
OFF
OFF
OFF
3
ON
ON
OFF
ON
4
ON
ON
ON
ON
5
ON
OFF
ON
ON

119

HIGH
LOW
BEAM POSITION BEAM

TURN

SHEET 1 - 18F FUSE BLOCK


SHEET 1 - 18F FUSE BLOCK
SHEET 1 - 18F FUSE BLOCK

7
6
14
1
16
5
15
3

0_MC Bk-1.0
46_D K-1.0

SPL_M4
SPL_M3

0_DR Bk-1.0
49_S S-1.0
0_DS Bk-1.0
42C_A DU-1.0

A
B
C
D
E
F
G
H

24M
CAB
MAIN
HARNESS

TURN

A
B
C
D
E
F
G
H

SPL_M5

0_MN Bk-0.8
49_V S-0.8
0_MK Bk-1.0
42C_D DU-1.0

SPL_M2
SPL_M1

24F
CAB
ROOF
HARNESS

BB
AA
85F

111

42R_E DU-1.0
0_MF Bk-1.0

AA
BB
80F

122

42R_D DU-1.0
0_ME Bk-1.0

AA
BB
83F

121

AA
BB
CC
84F

128

0_ML Bk-0.8
49_V S-0.8

BB
AA
77F

129

0_MJ Bk-1.0
42C_C DU-1.0

BB
AA
78F

124

42C_B DU-1.0
0_MH Bk-1.0

AA
BB
79F

123

3 6 4 2 5 1
3 6 4 2 5 1 8

0_AL Bk-1.0

7
6
14
1
16
5
15
3

23M
CAB
ROOF
HARNESS

SPL_M6

0_MM Bk-0.8

120

3 6 4 2 5 1
3 6 4 2 5 1 6

18B_A Or-0.8
18F_E Or-0.8
18D_A Or-0.8
45L_C N-0.8
18C_A Or-0.8
18G_G Or-0.8
18E_A Or-0.8
45R_D N-0.8

0_MD Bk-1.0
46_D K-1.0
42R_F DU-1.0
0_MG Bk-1.0
19U_D Or-1.0

19U_D Or-1.0
0_MB Bk-0.8

SHEET 1 - 223F GROUND CAB

SHEET 1 - 18F FUSE BLOCK


SHEET 1 - 18F FUSE BLOCK
SHEET 1 - 18F FUSE BLOCK

C C
E E
H H
B B
D D

23F
CAB
MAIN
HARNESS

SHEET 1 - 223F GROUND CAB

HIGH
LOW
BEAM POSITION BEAM

0_DU Bk-1.0
46_A K-0.8
46_C K-1.0
42R_B DU-0.8
0_DT Bk-1.0
19U_A Or-1.0

SHEET 1 - 206F CAB FLOOR WELD STUD


SHEET 3 - 13F CAB PEDESTAL

42R_B DU-0.8

F3 F2 B2

SHEET 1 - 224F POWER CAB

49_K S-1.0
42C_A DU-1.0
19Z Or-1.0

C A B 32F
C A B

IL F1 B3
2

1_DS R-3.0

SHEET 5 - 82M (86)

SHEET 5 - SPL_A1

0_AG Bk-1.0

SHEET 5 - SPL_A1

18B Or-1.0
18F Or-1.0
18D Or-1.0
45L N-1.0
18C Or-1.0
18G Or-1.0
18E Or-1.0
45R N-1.0

1F 1M
CAB MAIN FRONT
HARNESS CHASSIS
HARNESS

SHEET 4 - LIGHTING
COMPONENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Batteries
Master Disconnect Switch
Electronic Diesel Control (EDC) 7
Alternator
Starter Motor
Starting Relay
Crank Control Relay
Filters Heaters Relay
Water Separator Heater
Fuel Filter Heater
Grid Heater Relay
Grid Heater

13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Throttle Pedal
Engine Control Relay -Number 6
Neutral Start Relay - Number 8
Ignition Switch
Ignition Relay - Number 1
Ignition Relay - Number 2
Accessory Relay - Number 3
Voltmeter Relay - Number 12
Time Delay Module
Diagnostic Switch
MSS Relay - Number 16
Relay Socket - Number 11

25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.

Output Speed Sensor


Engine Speed Sensor
Intermediate Speed Sensor
Turbine Speed Sensor
Filter Maintenance Switch
Torque Converter Output Temperature Sender
Transmission Solenoid Valve and Temperature Sensors
Transmission Electronic Control Module
Transmission Shifter
Diagnostic Connector
Transmission Kick-down Switch
Transmission Auto Switch

Bk
DU
G
K
LG

=
=
=
=
=

BLACK
DARK BLUE
GREEN
PINK
LIGHT GREEN

LU
N
Or
P
R

=
=
=
=
=

23F_A W-2.0

S
T
U
W
Y

48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.

Hydraulic Filter Restriction Switch


Engine Coolant Temperature Sender
Air Filter Restriction Switch
Program Reset Switch
Parking Brake Switch
Instrument Cluster
Pilot Control Switch
Up/Down Count Switch
Engine Oil Pressure Switch
Pilot Control Relay - Number 10
Parking Brake Relay - Number 9
Parking Brake Solenoid

60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.

=
=
=
=
=

GRAY
TAN
BLUE
WHITE
YELLOW

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


SHOWS POWER - KEY SWITCH IN ON POSITION

21C_C W-1.0
0_GA Bk-2.0

3
2

1.
2.
3.
4.
5.

10

A A
B B

1 1

SPLICE IDENTIFICATION
6.
CIRCUIT CROSSING (NOT CONNECTED) 7.
CIRCUIT CONNECTED
8.
WIRE IDENTIFICATION
9.
MALE CONNECTOR
10.

14_B LG-0.8

7
8

21M 21F
XXXX XXXX

SHEET 6 - 253F (54)

FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
HARNESS IDENTIFICATION
INDICATES PARTIAL CONNECTOR
CIRCUIT IDENTIFICATION

11.
12.
13.
14.
15.

12

13

10

D+
+

9
11

14

54

2 2

93M 93F
XXXX XXXX

Pilot Pressure Solenoid


Water Separator Sensor
Fan Reversing Switch (Option)
Fan Reversing Solenoid (Option)
Redundant Brake Pressure Switches
Detent Switch
Bucket Control Valve Electromagnetic Detents
Return-To-Travel/Float Switch
Return-To-Dig Proximity Switch
Height Control/Return-To-Travel Proximity Switch
Rollback Pressure Switch (Option)
Float Solenoid

72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.

Secondary Steering Module (Option)


Secondary Steering Pressure Switch (Option)
Secondary Steering Motor (Option)
Secondary Steering Solenoid (Option)
Pin Engage Switch (Option)
Pin Engage Solenoid (Option)
Ride Control Switch
Ride Control Relay - Number 4
Ride Control Solenoid
Front Wiper Motor
Front Wiper and Washer Switch
Front Washer Pump Motor

ACTUATOR SYMBOLS

5 6

SPL_G2
2

LIGHT BLUE
BROWN
ORANGE
PURPLE (VIOLET)
RED

43.
44.
45.
46.
47.

Declutch Switch
Brake Declutch Pressure Switch
Transmission Enable Switch
FNR Switch
Backup Alarm Relay - Number 7
Backup Alarm Disable Switch
(TUV road approved machines only)
Backup Alarm
Brake Warning Pressure Switch
Coolant Level Sender
Fuel Level Sender
Hydraulic Oil Temperature Sender

CIRCUIT LEGEND

WIRE IDENTIFICATION
1. WIRE NUMBER
2. WIRE COLOR SYMBOL
3. WIRE SIZE (mm) TYPICAL

37.
38.
39.
40.
41.
42.

11

15

SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION


CONNECTION POINT ON SCHEMATIC
COMPONENT NUMBER (IF ASSIGNED)
COMPONENT NUMBER
INDICATES INTERNALLY GROUNDED COMPONENT

12
A
B

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12A.
12B.

LEVER RELEASED
LEVER ACTUATED
LIQUID LEVEL FLOAT
PRESSURE
HAND OPERATED
TEMPERATURE
COIL
VARIABLE RESISTOR
RESISTOR
DIODE
LIGHT EMITTING DIODE
MOMENTARY CONTACT
MAINTAINED CONTACT

HOUSINGS
1

V
2

M
5

1.
2.
3.
4.
5.

VACUUM SWITCH
PRESSURE SWITCH
TEMPERATURE SWITCH
MOTOR
LAMP

Rear Wiper and Washer Switch


Rear Washer Pump Motor
Rear Wiper Motor
Horn Relay - Number 5
Horn
Seat Compressor and Switch (Option)
Blower Switch
Blower Motor Speed Resistors with Thermal Fuse
Blower Motor
Air Conditioning Low Pressure Switch
Air Conditioning High Pressure Switch
Thermostat Switch

CONTACT SYMBOLS
1

P
3

84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.

1. SINGLE POLE,
SINGLE THROW
2. SINGLE POLE,
DOUBLE THROW
3. DOUBLE POLE,
SINGLE THROW
4. DOUBLE POLE,
DOUBLE THROW

96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.

Compressor Clutch Lockout Relay - Number 14


Compressor Clutch
Hood Switch
Hood Up Relay - Number 17
Hood Down Relay - Number 18
Hood Motor
Cigar Lighter (Option)
Power Converter - 24 volts to 12 volts (Option)
Power Outlet (Option)
Remote Radio or 24 Volt Radio (Option)
12 Volt Radio (Option)
Radio Power Converter - 24 volts to 12 volts (Option)

FUSE AND CIRCUIT BREAKER


1
A2

A1

1. FUSE
2. CIRCUIT BREAKER,
AUTOMATIC RESET
3. CIRCUIT BREAKER,
MANUAL RESET

108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.

Left Speaker (Option)


Right Speaker (Option)
Beacon Switch (Option)
Rotating Beacon (Option)
Brake Lamp Pressure Switch
Brake Lamps Relay - Number 15
Hazard Switch
Turn Signal, Hi/Low Beam, and Horn Switch
Flasher Module
Left-Hand Rear Combination Lamp
Right-Hand Rear Combination Lamp
Left-Hand Front Combination Lamp

120.
121.
122.
123.
124.
125.
126.
127.
128.
129.

Right-Hand Front Combination Lamp


Left-Hand Rear Work Lamp
Right-Hand Rear Work Lamp
Left-Hand Front Work Lamp
Right-Hand Front Work Lamp
Five Position Rotary Lamp Switch
High/Low Beam Relay - Number 13
License Plate Lamp
Dome Lamp
Courtesy Lamp

NOTES
1.
2.
3.
4.
5.

209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
Resistors part of ground wire assembly.
64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
217F and 217M disconnected when engine shutdown relay special feature is installed.
Replace jumper with rollback pressure switch for XT chassis with ride control only.

ELECTRICAL SCHEMATIC
721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M203

203F

79

98

21F 21M
CAB MAIN ENGINE
HARNESS HARNESS

SHEET 4 - 204F (102)

94

B
C
L
M
H

90

1
2
6
5
4
3
30F

19G Or-2.0
61T Or-1.0

1 1
2 2
3 3
4 4
29M

W
R
Bk

78

95

N
4 3

0_DZ Bk-2.0

61A_D Or-0.8

1
208F

91

M
BB
AA

61A_E Or-0.8
61R_E Or-0.8
SPL_D1

61R_D Or-0.8

61R_F Or-0.8

1 1
2 2

52_B W-1.0
19Y_C Or-1.0

83

68W Or-1.0

1 1
2 2

0_BS Bk-1

105
A A
C C
B B 19Y_D Or-1.0

1
3
SHEET 2 - 118F (42)
SHEET 2 - 118F (42)
SPL_D23

0_DW Bk-0.8
49_L S-0.8
19K_D Or-0.8

DIODE
MODULE

SHEET 1 - 18F FUSE BLOCK

19K_A Or-1.0

19K_B Or-1.0
68C_A Or-1.0
68L_A Or-1.0

19K_C Or-1.0
68L_A Or-1.0
68L_B Or-0.8

68L_B Or-0.8
63L_B Or-0.8
0_DAX Bk-0.8
63H_B Or-0.8
13C_C Or-0.8
21C_F W-0.8

UP
LIMIT
SWITCH

81

A
B
C
D

1 1
60

52_A W-0.8
19Y_A Or-1.0

26 26
27 27

A
B
C
D

81M
A
B
C
D

59D_B W-1.0
59U_B W-1.0
19Y_E Or-1.0
60U_B W-1.0
60D_B W-1.0

16
SPL_B12

58S W-0.8
19C_B Or-1.0
SPL_D24

19C_C Or-0.8
19C_A Or-1.0

DOWN
LIMIT
SWITCH

30
87
87a
85
86

99

0_KN Bk-0.8

67

60U_A W-1.0
19Y_F Or-1.0
19Y_G Or-1.0
0_GG Bk-1.0

30
87
87A
85
86

51_B W-1.0
181

1_ND R-62
263F

SHEET 1 - 245F RELAY BOX


JUNCTION BLOCK

244F

74

65

SHEET 4 - SPL_M6
30
87
87a
85
86

60D_A W-1.0
19Y_G Or-1.0
0_GG Bk-1.0

30
87
87A
85
86

57_A W-0.8
0_DAL Bk-1.0
0_DAF Bk-1.0
19P_A Or-1.0
19P_B Or-1.0

SHEET 1 - 18F FUSE BLOCK

66

59D_A W-1.0

100

0_DAY Bk-1.0
0_DAF Bk-1.0
49_H S-0.8
49_U S-0.8

1 1
2 2
3 3
4 4
5 5
6 6
35F

SHEET 1 - 145 GROUND CAB

0_AL Bk-1.0

SHEET 4 - 6 (109)

0_AG Bk-1.0

SHEET 4 - 8 (120)

35F WIPER AND WASHER SWITCH


BLOWER WIPER SEAT GROUND
FRONT WIPER WASHER FUSED POWER
FRONT WASHER PUMP
FRONT WIPER PARK
FRONT WIPER HIGH SPEED
FRONT WIPER LOW SPEED

PARK INTERMITTENT LOW HIGH


24V

24V

24V

MOMENTARY
PUSH

24V

24V PULSE

0_AC Bk-1.0
58_C W-1.0

28.8 ohms at 20C (68F)

80

22.7 ohms at 20C (68F)

51_C W-1.0
0_CF Bk-1.0

1 1
2 2
264M

75

39.3 ohms at 20C (68F)

2 2
1 1

72

5F

52_A W-0.8
19P_B Or-1.0

64A_A Or-0.8
57_A W-0.8

SHEET 1 - 222F GROUND CAB

0_DAD Bk-1.0

0_DAH Bk-1.0
0_DAG Bk-1.0
49_K S-1.0
49_M S-1.0

58_A W-0.8
SPL_D13

54B_A W-0.8
56_J W-0.8
53B_B W-0.8

SHEET 4 - 34F (125)

0_DAH Bk-1.0
0_DAJ Bk-1.0

20 20
31 31
21 21
8 8
9 9
10 10
18 18
17 17
11 11
19 19
12 12
2 2

1F
CAB
MAIN
HARNESS

54B_A W-0.8
SPL_D2

54B_B W-0.8
55A W-0.8

13 13

54B_C W-0.8

64 Or-1.0

0_DAJ Bk-1.0
0_DAK Bk-1.0
49_M S-1.0
49_N S-1.0

57 W-1.0
SPL_A7

58 W-1.0

54B W-1.0
0_AA Bk-1.0
56_A W-1.0

54B W-1.0
56_C W-1.0
53B W-1.0

SPL_A3

1M
FRONT
CHASSIS
HARNESS

SHEET 2 - 38F (37)

AA
BB
CC
10

SHEET 3 - 56F (57)

HEIGHT CONTROL

68.2 ohms - Joystick


305 ohms - Single Axis

A
B
C
D

19M_C Or-1.0

A
B
C
D

35X_C Y-1.0

SPL_C3

35X_D Y-1.0
51P_A W-1.0
0_CA Bk-1.0

0_CD Bk-1.0

180M 180F

SPL_C1

TRANSMISSION SECONDARY
HARNESS STEERING MODULE
HARNESS

NORMALLY
CLOSED

0_CB Bk-1.0

90M SECONDARY STEERING MODULE


SECONDARY STEERING IGNITION
SECONDARY STEERING MOTOR RELEASE
SECONDARY STEERING MODULE B+
SECONDARY STEERING CHASSIS GROUND
NONE
NONE
SECONDARY STEERING ACCESSORY
SECONDARY STEERING LOW PRESSURE SIGNAL
SECONDARY STEERING HIGH PRESSURE
NONE
SECONDARY STEERING SIGNAL GROUND
SECONDARY STEERING SIGNAL GROUND

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
90M

SHEET 1 - 132M TRANSMISSION ENGINE

0_AK Bk-1.0

53B_B W-0.8
56_G W-0.8
54B_C W-0.8
56_F W-0.8
55A W-0.8
56_E W-0.8

3
4
2
5
1
6
17M

19M_B Or-1.0
19R_B Or-1.0
35X_B Y-1.0
0_HP BK-1.0

69

35X_E Y-0.8

SHEET 3 - 13F CAB PEDESTAL

19R_A Or-0.8

SHEET 1 - SPL-D16

19M_A Or-0.8

SHEET 1 - 18F FUSE BLOCK

53B W-1.0
0_AF Bk-1.0
56_B W-1.0

0_AF Bk-1.0
SPL_A2

SPL_D4

3
4
2
5
1
6

SHEET 1 - 176 REAR CHASSIS GROUND STUD

22F 22M
3 3
4 4
6 6

SHEET 2 - 38F (37)

56_H W-0.8
53P_B W-0.8

19R_C Or-1.0
51_A W-1.0
1_W R-1.0
0_CE Bk-1.0

CAB MAIN TRANSMISSION


HARNESS HARNESS

SHEET 1 - 145 GROUND CAB

A
B
C
12F

A
B
C
12M

53B_A W-1.0
0_AM Bk-1.0
56_D W-1.0

AA
BB
CC
200

58_E W-1.0
53S_D W-1.0
0_AQ Bk-1.0

AA
BB
CC
DD
EE
F F
229M

0_AP Bk-1.0
53S_B W-1.0

2 2
1 1

71

51P_A W-1.0 A A
0_CC Bk-1.0 B B
35X_A Y-1.0 C C
131F

68

N.O.
COM

73

Closes at 2.4 bar (35 psi)

N.C.

XT MODELS: NORMALLY CLOSED


Z-BAR MODELS: NORMALLY OPEN

RETURN-TO-DIG HARNESS
FOR XT CHASSIS

0_AQ Bk-1.0
SPL_A6

DIODE
MODULE

70

179F
39.7 ohms at 20C (68F)

58_D W-1.0
53S_C W-1.0

53S_D W-1.0
53S_C W-1.0
SPL_A5

24V

24V

77

SHEET 4 - SPL_D8

24V
24V

24V PULSE

SPL_C2

BB
AA
107M

RETURN-TO-TRAVEL

82
0_DAR Bk-1.0
19J_A Or-1.0
19J_B Or-0.8
63W_A Or-0.8
63C_A Or-0.8
63H_A Or-0.8
63L_A Or-0.8
63H_B Or-0.8
63L_B Or-0.8

0_AJ Bk-2.0

SPL_A1

RETURN-TO-DIG

0_GH Bk-1.0

SHEET 1 - 243F REAR CHASSIS GROUND STUD

0_ND Bk-62

146

SHEET 1 - 120 (6)

0_MA Bk-1.0

88

0_AD Bk-1.0

0_DAE Bk-1.0

10
7 7
8 8
9
6
5
4
1
3 3
2 2
36F

0_GF Bk-1.0
0_GE Bk-1.0
59U_A W-1.0

150

68L_C Or-1.0
19K_E Or-1.0
68C_B Or-1.0

SHEET 1 - 57F (24)


SHEET 1 - 54F (15)

57 57
58 58
60 60
59 59
61 61

1_W R-1.0

87

242F

49_P S-1.0
49_H S-0.8

SHEET 2 - 199F (39)

10
7 7
8 8
9
6
5
1 1
4
3 3
2 2
39F

93F 93M
ENGINE RELAY BOX
HARNESS HARNESS

SHEET 1 - 206F CAB FLOOR WELD STUD

63H Or-0.8
63L Or-0.8
19J Or-0.8
63C Or-0.8

59D_A W-1.0
59U_A W-1.0
19Y_F Or-1.0
60U_A W-1.0
60D_A W-1.0

5 5
10 10
9 9
8 8
6 6

100

63H_A Or-0.8
63L_A Or-0.8
19J_B Or-0.8
63C_A Or-0.8
0_DV Bk-0.8

30
87
87a
85
86

SHEET 3 - 13F CAB PEDESTAL


SHEET 1 - 18F FUSE BLOCK

BROWN

101

SHEET 1 - 218F GROUND CAB


SHEET 1 - 18F FUSE BLOCK
61
A
B
C
D

1 2
1 2
BLUE

19K_E Or-1.0
68C_B Or-1.0
68L_C Or-1.0

F F
A A
G G

23F 23M
CAB ROOF
MAIN HARNESS
HARNESS

1 1
82M
F
A
C
B
D
E
140M

98

68W_A Or-1.0
68C_A Or-1.0

86

F
A
C
B
D
E

52 W-1.0
19Y_B Or-1.0

21M 21F
ENGINE CAB MAIN
HARNESS HARNESS

SHEET 1 - ENGINE GROUND

0_BB Bk-1.0

84

64C_A Or-0.8
19U_C Or-0.8

58_B W-0.8

SHEET 1 - 18F FUSE BLOCK

7 7
8 8
5 5
10
9
6 6
1 1
4
3 3
2 2
45F

22M 22F

5 5
6 6

10
7 7
8 8
9
6
5
1 1
4
3 3
2 2
210F

62

68W_A Or-1.0
63W_A Or-0.8

24 24
25 25

63W Or-1.0
SPL_B10

30
87
87A
85
86
51F

0_AB Bk-1.0
57 W-1.0

ENGINE TRANSMISSION TRANSMISSION CAB MAIN


HARNESS HARNESS
HARNESS HARNESS

0_BC Bk-1.0

SHEET 4 - 13F CAB PEDESTAL

SHEET 2 - 41F (36)

SHEET 3 - 13F CAB PEDESTAL

132F 132M

SHEET 1 - 166 ENGINE GROUND

0_BAF Bk-1.0
52_B W-1.0

76

61A_C Or-0.8

SPL_D3

93

10 10
3
8
7
6
5
1 1
9 9
4
2 2
40F

61T Or-1.0

158
39.3 ohms at 20C (68F)

SHEET 2 - 41F (36)

0_DAM Bk-1.0
0_DAL Bk-1.0
49_Q S-1.0
49_P S-1.0

64 Or-1.0

Normally Closed
Opens at 1.4 bar (20 psi) rising

85

10
7 7
8 8
9
5
6 6
4
1
3 3
2 2
44F

207F

27M

63

19U_B Or-1.0
19U_C Or-0.8
64A_A Or-0.8

SHEET 1 - 18F FUSE BLOCK

147

92

22
11

SHEET 2 - 19F (32)


SHEET 2 - 19F (32)
SHEET 1 - 65 (23)

0_DD Bk-0.8
58H_B W-0.8
58H_A W-0.8

SHEET 1 - 18F FUSE BLOCK

62L Or-1.0
62M Or-2.0
62H Or-2.0

SHEET 1 - 218F GROUND CAB

58S W-0.8
58_A W-0.8
58_B W-0.8

30
87
87A
85
86
50F

99

97

1
2
6
5
4
3

30
87
87a
85
86

56_B W-1.0

30
87
87A
85
86

Normally Open
Closes at 27.6 bar (400 psi)

0_AA Bk-1.0

96

61A_B Or-0.8
61A_C Or-0.8
61R_B Or-0.8
61R_C Or-0.8
61R_D Or-0.8
61C_B Or-0.8
0_DK Bk-0.8
61R_C Or-0.8

BB
AA

61R Or-1.0
61A Or-1.0
61C Or-1.0

0_AR Bk-1.0

30
87
87a
85
86

17 17
19 19
20 20

61R_B Or-0.8
61A_B Or-0.8
61C_B Or-0.8

AA
BB

53S_A W-1.0

202F 202M

NOTE 5

B
A

NOTE 5
Normally Closed
Opens at 6.2 bar (90 psi)

PINS 4 AND 6 ARE CONNECTED INTERNALLY


BY THE LIMIT SWITCH INSIDE MOTOR

SHEET 1 - 206F CAB GROUND WELD STUD

13M 13F
PEDESTAL CAB
HARNESS MAIN
HARNESS

SHEET 5 - MACHINE CONTROLS


RADIO MEMORY
269
1
2

107

1_X R-1.0
18_H Or-0.8

Fuse H 7.5 A

SHEET 1 - 246M ON 18F FUSE BLOCK CONTACT 5


SHEET 1 - 247F CAB GROUND J-BLOCK

19L_A Or-1.0
0_PD Bk-1.0

AA
BB
109M

18_H Or-0.8

AA
65C Or-0.8
0_PC Bk-0.8
BB
110F

24V/12V
CONVERTER

6
3
2
1
4
5

65C_B Or-0.8
0_QC Bk-0.8
0_QA Bk-0.8
65L_A Or-0.8
0_QB Bk-0.8
65R_A Or-0.8

6
3
2
1
4
5

114F 114M

108

109

105 106

SHEET 1 - 270F CAB B+ J-BLOCK

0_PA Bk-0.8
BB
AA
65L Or-0.8
112M

103
6
8
14
5
4
11
2
9
7
10
3
12
13
1

6
8
14
5
4
11
2
9
7
10
3
12
13
1

24V
REMOTE
RADIO

IGN

24V
255F

256F

254F

258F

19L_B Or-1.0

SHEET 1 - 249M ON 18F FUSE BLOCK CONTACT 11

12V_B R-5.0
12V_A R-30

SHEET 1 - 18F FUSE BLOCK CONTACTS 6, 12, AND 18

REMOTE
TOP CAB
GROUND
WELD STUD

GND

0_RA Bk-5.0

SHEET 1 - 251F CAB GROUND J-BLOCK

12V
257F

102

TAPE DECK

113

0_PB Bk-0.8
BB
AA
65R Or-0.8
111M

1_V R-5.0

SHEET 1 - 250F CAB B+ J-BLOCK

SHEET 1 - 252F OUTLET GROUND (CAB GROUND J-BLOCK)


B

AA
BB

0_RB Bk-3.0

19W_A Or-3.0
0_S Bk-3.0

1 1
2 2

1. 24V REMOTE RADIO (ALL CIRCUITS SHOWN INCLUDING BOX B BUT EXCLUDING BOXES A AND C (109M CONNECTED TO 110F))
2. 24V REMOTE RADIO WITH TAPE DECK (ALL CIRCUITS SHOWN INCLUDING BOXES B AND C BUT EXCLUDING BOX A (109M CONNECTED TO 110F))
3. 24V RADIO READY (ALL CIRCUITS SHOWN EXCLUDING BOXES A, B, AND C (109M CONNECTED TO 110F))
4. 12V RADIO READY (ALL CIRCUITS SHOWN INCLUDING BOX A BUT EXCLUDING BOXES B AND C)

BB
AA

89

259F

104

253F

SHEET 1 - 260M ON 18F FUSE BLOCK CONTACT 16


SHEET 1 - 261F CAB GROUND J-BLOCK

0_DY Bk-1.0
19N_A Or-1.0

SHEET 1 - 218F CAB GROUND J-BLOCK


SHEET 1 - 18F FUSE BLOCK

28M

CIGAR LIGHTER OPTION


AIR SEAT OPTION

24 VOLT - 12 VOLT POWER CONVERTER OPTION

RADIO OPTIONS

SHEET 6 - OPTIONS
COMPONENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Batteries
Master Disconnect Switch
Electronic Diesel Control (EDC) 7
Alternator
Starter Motor
Starting Relay
Crank Control Relay
Filters Heaters Relay
Water Separator Heater
Fuel Filter Heater
Grid Heater Relay
Grid Heater

13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Throttle Pedal
Engine Control Relay -Number 6
Neutral Start Relay - Number 8
Ignition Switch
Ignition Relay - Number 1
Ignition Relay - Number 2
Accessory Relay - Number 3
Voltmeter Relay - Number 12
Time Delay Module
Diagnostic Switch
MSS Relay - Number 16
Relay Socket - Number 11

25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.

Output Speed Sensor


Engine Speed Sensor
Intermediate Speed Sensor
Turbine Speed Sensor
Filter Maintenance Switch
Torque Converter Output Temperature Sender
Transmission Solenoid Valve and Temperature Sensors
Transmission Electronic Control Module
Transmission Shifter
Diagnostic Connector
Transmission Kick-down Switch
Transmission Auto Switch

Bk
DU
G
K
LG

=
=
=
=
=

BLACK
DARK BLUE
GREEN
PINK
LIGHT GREEN

LU
N
Or
P
R

=
=
=
=
=

23F_A W-2.0

S
T
U
W
Y

48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.

Hydraulic Filter Restriction Switch


Engine Coolant Temperature Sender
Air Filter Restriction Switch
Program Reset Switch
Parking Brake Switch
Instrument Cluster
Pilot Control Switch
Up/Down Count Switch
Engine Oil Pressure Switch
Pilot Control Relay - Number 10
Parking Brake Relay - Number 9
Parking Brake Solenoid

60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.

=
=
=
=
=

GRAY
TAN
BLUE
WHITE
YELLOW

SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION


SHOWS POWER - KEY SWITCH IN ON POSITION

21C_C W-1.0
0_GA Bk-2.0

3
2

1.
2.
3.
4.
5.

10

A A
B B

1 1

SPLICE IDENTIFICATION
6.
CIRCUIT CROSSING (NOT CONNECTED) 7.
CIRCUIT CONNECTED
8.
WIRE IDENTIFICATION
9.
MALE CONNECTOR
10.

14_B LG-0.8

7
8

21M 21F
XXXX XXXX

SHEET 6 - 253F (54)

FEMALE CONNECTOR
CONNECTOR IDENTIFICATION
HARNESS IDENTIFICATION
INDICATES PARTIAL CONNECTOR
CIRCUIT IDENTIFICATION

11.
12.
13.
14.
15.

12

13

10

D+
+

9
11

14

54

2 2

93M 93F
XXXX XXXX

Pilot Pressure Solenoid


Water Separator Sensor
Fan Reversing Switch (Option)
Fan Reversing Solenoid (Option)
Redundant Brake Pressure Switches
Detent Switch
Bucket Control Valve Electromagnetic Detents
Return-To-Travel/Float Switch
Return-To-Dig Proximity Switch
Height Control/Return-To-Travel Proximity Switch
Rollback Pressure Switch (Option)
Float Solenoid

72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.

Secondary Steering Module (Option)


Secondary Steering Pressure Switch (Option)
Secondary Steering Motor (Option)
Secondary Steering Solenoid (Option)
Pin Engage Switch (Option)
Pin Engage Solenoid (Option)
Ride Control Switch
Ride Control Relay - Number 4
Ride Control Solenoid
Front Wiper Motor
Front Wiper and Washer Switch
Front Washer Pump Motor

ACTUATOR SYMBOLS

5 6

SPL_G2
2

LIGHT BLUE
BROWN
ORANGE
PURPLE (VIOLET)
RED

43.
44.
45.
46.
47.

Declutch Switch
Brake Declutch Pressure Switch
Transmission Enable Switch
FNR Switch
Backup Alarm Relay - Number 7
Backup Alarm Disable Switch
(TUV road approved machines only)
Backup Alarm
Brake Warning Pressure Switch
Coolant Level Sender
Fuel Level Sender
Hydraulic Oil Temperature Sender

CIRCUIT LEGEND

WIRE IDENTIFICATION
1. WIRE NUMBER
2. WIRE COLOR SYMBOL
3. WIRE SIZE (mm) TYPICAL

37.
38.
39.
40.
41.
42.

11

15

SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION


CONNECTION POINT ON SCHEMATIC
COMPONENT NUMBER (IF ASSIGNED)
COMPONENT NUMBER
INDICATES INTERNALLY GROUNDED COMPONENT

12
A
B

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12A.
12B.

LEVER RELEASED
LEVER ACTUATED
LIQUID LEVEL FLOAT
PRESSURE
HAND OPERATED
TEMPERATURE
COIL
VARIABLE RESISTOR
RESISTOR
DIODE
LIGHT EMITTING DIODE
MOMENTARY CONTACT
MAINTAINED CONTACT

HOUSINGS
1

V
2

M
5

1.
2.
3.
4.
5.

VACUUM SWITCH
PRESSURE SWITCH
TEMPERATURE SWITCH
MOTOR
LAMP

Rear Wiper and Washer Switch


Rear Washer Pump Motor
Rear Wiper Motor
Horn Relay - Number 5
Horn
Seat Compressor and Switch (Option)
Blower Switch
Blower Motor Speed Resistors with Thermal Fuse
Blower Motor
Air Conditioning Low Pressure Switch
Air Conditioning High Pressure Switch
Thermostat Switch

CONTACT SYMBOLS
1

P
3

84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.

1. SINGLE POLE,
SINGLE THROW
2. SINGLE POLE,
DOUBLE THROW
3. DOUBLE POLE,
SINGLE THROW
4. DOUBLE POLE,
DOUBLE THROW

96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.

Compressor Clutch Lockout Relay - Number 14


Compressor Clutch
Hood Switch
Hood Up Relay - Number 17
Hood Down Relay - Number 18
Hood Motor
Cigar Lighter (Option)
Power Converter - 24 volts to 12 volts (Option)
Power Outlet (Option)
Remote Radio or 24 Volt Radio (Option)
12 Volt Radio (Option)
Radio Power Converter - 24 volts to 12 volts (Option)

FUSE AND CIRCUIT BREAKER


1
A2

A1

1. FUSE
2. CIRCUIT BREAKER,
AUTOMATIC RESET
3. CIRCUIT BREAKER,
MANUAL RESET

108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.

Left Speaker (Option)


Right Speaker (Option)
Beacon Switch (Option)
Rotating Beacon (Option)
Brake Lamp Pressure Switch
Brake Lamps Relay - Number 15
Hazard Switch
Turn Signal, Hi/Low Beam, and Horn Switch
Flasher Module
Left-Hand Rear Combination Lamp
Right-Hand Rear Combination Lamp
Left-Hand Front Combination Lamp

120.
121.
122.
123.
124.
125.
126.
127.
128.
129.

Right-Hand Front Combination Lamp


Left-Hand Rear Work Lamp
Right-Hand Rear Work Lamp
Left-Hand Front Work Lamp
Right-Hand Front Work Lamp
Five Position Rotary Lamp Switch
High/Low Beam Relay - Number 13
License Plate Lamp
Dome Lamp
Courtesy Lamp

NOTES
1.
2.
3.
4.
5.

209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
Resistors part of ground wire assembly.
64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
217F and 217M disconnected when engine shutdown relay special feature is installed.
Replace jumper with rollback pressure switch for XT chassis with ride control only.

ELECTRICAL SCHEMATIC
721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M204

12

39
37

14

6
19

13
S3

S1

DS2
P
LS

BR3
P
R
T

18

LOCK
32

BR1

UNLOCK
25

26
36

BR2

17

MT1

XT MODELS

MP

8-11 BAR
(116-159 PSI)

11
DS1

S2

15

41

PST

N
Z-BAR and
XR MODELS

37

A1

B1

12

TP11

XY
XZ

TP10
TP6

XT MODELS

NOTE 2

TP7
TP3

A1

A1

TP2

B1

B1

XY
XZ

XY
XZ

TP5
TP1
TP9

B2

M2

NOTE 1

A2

IN

21
98.3 BAR
(1425 PSI)

31
IN

M2

Z-BAR and XR MODELS

290 BAR
(4206 PSI)

35

98.3 BAR
(1425 PSI)

A2

A2

B2

B2

22

M1

TANK

A1

193
BAR
(2800 PSI)

23

30 BAR
(435 PSI)

NOTE 3

34

LS

M1

TANK

220 BAR
(3190 PSI)

B1
T
A2

A3

B3
290 BAR
(4206 PSI)

20
20.7 BAR
(300 PSI)

24

X3

X1

27

X4

A3

B2

B3

293 BAR
(4250 PSI)

10

X2

A3

1
SOLENOID
VALVE A

38
EF

LS
FR1

CF

B3
FR2

28

A4

B4

33

FR1

FR2

218 BAR
(3162 PSI)

SEQUENCE
VALVE

290 BAR
(4206 PSI)

A4

A4
T

X1

290 BAR
(4206 PSI)

B4
STEERING PUMP
(FRONT)
30

L2

LOADER PUMP
(REAR)
L1

L4

L3

EF

LS

8
M
40

40

6. STEERING CONTROL VALVE


DISPLACEMENT: 985 CC/REV (60 CU IN./REV)
7. STEERING CYLINDERS (2)
BORE: 76.2 MM (3.00 IN)
ROD: 44.5 MM (1.75 IN)
STROKE: 484.9 MM (19.10 IN)
8. AUXILIARY STEERING MOTOR AND PUMP
(OPTION - NORTH AMERICAN MODELS)
DISPLACEMENT: 11 CC/REV (0.671 CU IN./REV)
9. AUXILIARY STEERING VLC PRIORITY VALVE
(OPTION - NORTH AMERICAN MODELS)
RELIEF PRESSURE: 240.3 BAR (3481 PSI)
10. AUXILIARY STEERING PRESSURE SWITCH
2.4 BAR (35 PSI) CLOSING SETPOINT
11. BRAKE DECLUTCH PRESSURE SWITCH
OPENS AT 24 3.5 BAR (350 50 PSI)

X2

LOGIC
VALVE
MX

40

12. BRAKE ACCUMULATORS (2)


PRECHARGE: 55 +2 1 BAR (800 +30 15 PSI)
CAPACITY: 3.5 LITRE (214 CU IN.)
13. BRAKE VALVE AND ACCUMULATOR CHARGING VALVE
CUT-IN: 157 +10 BAR (2277 +145 PSI)
CUT-OUT: 193 3 BAR (2800 43 PSI)
14. BRAKE WARNING PRESSURE SWITCH
128 BAR (1856 PSI) RISING
103 BAR (1494 PSI) FALLING
15. BRAKE LIGHT PRESSURE SWITCH
4.1 BAR (60 PSI)
16. NOT USED
17. REAR BRAKE CYLINDERS
MODULATION PRESSURE: 79.5 3.5 BAR (1153 51 PSI)
18. FRONT BRAKE CYLINDERS
MODULATION PRESSURE: 79.5 3.5 BAR (1153 51 PSI)
19. PARKING BRAKE CYLINDER
20. LOAD SENSE SHUTTLE VALVE

RELIEF
VALVE

S1

CF
A

PP

240.3 BAR
(3481 PSI)

NOTES

COMPONENTS
1. RIDE CONTROL VALVE (OPTION)
2. RIDE CONTROL ACCUMULATOR (OPTION)
PRECHARGE: 14.5 BAR (250 PSI)
CAPACITY: 3.78 LITRES (231 CU IN.)
3. RIDE CONTROL ACCUMULATOR BLEEDER VALVE
4. LIFT CYLINDERS
BORE: 120.5 MM (4.75 IN)
ROD: 76.2 MM (3.0 IN)
STROKE: 828.1 MM (32.6 IN)
5. BUCKET CYLINDER (Z-BAR MODELS)
BORE: 146 MM (5.75 IN)
ROD: 76.20 MM (3.00 IN)
STROKE: 629.40 MM (24.8 IN)
5. BUCKET CYLINDER (XT MODELS)
BORE: 108.00 MM (4.25 IN)
ROD: 57.20 MM (2.25 IN)
STROKE: 1016.40 MM (40.0 IN)

Z1

MA

S2

29

B4

21. FAN DRIVE MOTOR - DISPLACEMENT: 23 CC/REV (1.40 CU IN./REV)


22. FAN REVERSING VALVE (OPTION)
RELIEF SETTING: 98.3 BAR (1425 PSI)
23. FAN RELIEF VALVE (STANDARD)
RELIEF SETTING: 98.3 BAR (1425PSI)
24. BRAKE HYDRAULIC PUMP
DISPLACEMENT: 23 CC/REV (1.4 CU IN./REV)
25. COUPLER LOCKING VALVE (OPTION)
26. COUPLER LOCKING CYLINDERS (2) (OPTION)
27. HYDRAULIC PUMP - CONSISTS OF STEERING PUMP AND LOADER PUMP
STEERING PUMP (FRONT) (CLOSEST TO TRANSMISSION)
DISPLACEMENT: 63 CC/REV (3.84 CU IN./REV)
CUTOFF: 280 BAR (4061 PSI)
DELTA: 35 BAR (508 PSI)
LOADER PUMP (REAR)
DISPLACEMENT: 45 CC/REV (2.75 CU IN./REV)
CUTOFF: 200 BAR (2900 PSI)
DELTA: 22 BAR (319 PSI)

28. HYDRAULIC FILTER ASSEMBLY


BYPASS VALVE: 3.4 BAR (50 PSI)
WARNING SWITCH: 2.7 BAR (40 PSI)
29. HYDRAULIC RESERVOIR
TOTAL VOLUME: 192.8 LITRES (51 U.S. GALLONS)
OIL CAPACITY: 68.5 LITRES (18 U.S. GALLONS)
30. HYDRAULIC RESERVOIR BREATHER
20 MICRON BREATHER
31. HYDRAULIC COOLER (OPTION)
32. PILOT PRESSURE ACCUMULATOR
PRECHARGE: 13.8 BAR (200 PSI)
CAPACITY: 0.75 LITRE (45.8 CU IN.)
33. STEERING VLE PRIORITY VALVE
RELIEF PRESSURE: 218 BAR (3162 PSI)
34. RIDE CONTROL DISABLE SWITCH
CLOSES AT 243.5 BAR (35050 PSI)
35. CONTROLLER WITH TWO SPOOL LOADER VALVE
TWO LEVER OR JOYSTICK CONTROLLER

35. CONTROLLER WITH THREE SPOOL LOADER VALVE


THREE LEVER OR JOYSTICK WITH ONE LEVER CONTROLLER
35. CONTROLLER WITH FOUR SPOOL LOADER VALVE
JOYSTICK WITH TWO LEVER CONTROLLER
36. LOADER CONTROL VALVE
TWO SPOOL (STANDARD)
THREE SPOOL (OPTION)
FOUR SPOOL (OPTION)
37. REDUNDANT BRAKE PRESSURE SWITCH (2)
CLOSES AT 62 BAR (900 PSI)
38. AUXILIARY STEERING LOAD SENSE SOLENOID VALVE (OPTION
- NORTH AMERICAN MODELS)
39. PARKING BRAKE ACCUMULATOR
PRECHARGE: 97 BAR (1407 PSI)
CAPACITY: 0.16 LITRE (9.8 CU IN.)
40. 100 MESH STRAINER (3)

41. DIAGNOSTIC PANEL CONSISTS OF:


TP1 LOADER PRESSURE
TP2 LOADER PUMP LOAD SENSE PRESSURE
TP3 STEERING PUMP LOAD SENSE PRESSURE
TP4 NOT USED
TP5 STEERING PUMP PRESSURE
TP6 FRONT BRAKES ACCUMULATOR PRESSURE
TP7 REAR BRAKES ACCUMULATOR PRESSURE
TP8 NOT USED
TP9 PILOT PRESSURE
TP10 FRONT AXLE BRAKE PRESSURE
TP11 REAR AXLE BRAKE PRESSURE
TP12 NOT USED

1. CHECK AND RELIEF VALVES NOT USED WITH


FAN REVERSER.
2. XT MODELS - 183 BAR (2654 PSI)
Z-BAR MODELS - 290 BAR (4206 PSI)
3. XT MODELS ONLY

HYDRAULIC SYMBOLS
PRESSURE
COMPONENT

CROSSING LINES

CHECK VALVE

FILTER OR SCREEN

LINE CONNECTION

RESTRICTOR

OIL COOLER

RETURN
LOAD SENSE
PILOT PRESSURE

HYDRAULIC SCHEMATIC
721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
Additional copies of this Hydraulic and Electrical Schematic can be ordered through
Technical Publications Distribution System. The Part Number is 6-47530
BC03B020

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