Patran Contact

MSC Nastran
2014 Korea Users Conference
Presented By: DK Oh ( Ahtti )

June 2, 2014
Contents
1. Bolt
2. Glue Contact
3. SOL 400 Forming Simulation
4. SOL 400 Rubber Seal
5. SOL 400 Springback
6. SOL 400 Circuit Board
1.Bolted Plate Analysis
Ch.1 Bolt
Object:
Bolt
i) Patran Bolt Modeling
ii) Nastran Sol400 Bolted Plate
1. RBE2 Bolt Model

1-1. Type 1 - Full Connection
1-2. Type 2 - Half-Half Connection
1-3. Type 3 - Head Surface Connection
2. 3D Solid Bolt Model

3-1. Type 1 - Only Contact
3-2. Type 2 - Contact and Bolt Preload
Ch.1 Bolt
- Overview of F.E Model
Bolt
Top plate
Bottom plate
Nut
1. Specification
Units: mm
Top plate 55x20x6
Bottom plate 55x20x6
Bolt hole radius = 5
Bolt shaft radius = 4
Bolt head radius = 6
Bolt head thick = 2
Nut thickness = 2
Nut outer radius = 6
2. Material Properties
Eplate = 210
Ebolt = Enut = 210 kN/mm2
Vplate = Vbolt,nut = 0.3
kN/mm2
3. Boundary Conditions
Top plate_Bottom plate Touch
T,B plate_Bolt Touch
Bottom plate_Nut Touch
Bottom Plate End - Fixed
Ch.1 Bolt
1-2. RBE2
1-1. RBE2
Type 1 : Full Connection
1-3. RBE2
Type2 : Half-Half Connection
Type3 : Head Surface
Connection
2-1. 3D Solid
2-2. 3D Solid
Type 2 : Pre-Load
Type 1 : Only Contact
Ch.1 Bolt
( RBE2 )
1. RBE2 Bolt Model
Utilities >> FEM-General >> RBE2/RBE3 Spider
RBE2 Usage : 1 EA
DOF Check
Load Type1 : Tension

Load Type2 : Bending
Load Type3 : Torque
Auto Create Center Node
RBE2-1
Node List
-MPC Modeling-
-Load Case7
Ch.1 Bolt
( RBE2 ,Result )
1. RBE2 Bolt Model
Stress Max.
Load Type3 : Torque
Stress Max.
Stress Max.
Stress Max. = 47 MPa
Disp. Max. = 0.09 mm
Ch.1 Bolt
( RBE2 )
1. RBE2 Bolt Model
1-2. Type 2 - Half-Half Connection
RBE2 Usage : 3 EA
Beam Element : 1EA
DOF Check

Load Type3 : Torque
RBE2
RBE2 and Beam

Node List
RBE2
-MPC Modeling-
-Load Case9
Ch.1 Bolt
( RBE2 ,Result )
1. RBE2 Bolt Model
1-2. Type 2 - Half-Half Connection-RBE2
Stress Max.
Load Type3 : Torque
Stress Max.
Stress Max.
10
Ch.1 Bolt
( RBE2 ,Beam, Result )
1. RBE2 Bolt Model
1-2. Type 2 - Half-Half Connection-Beam Element
Stress Max.
Load Type3 : Torque
Stress Max.
Stress Max.
Disp. Max. = 0.1 mm
Disp. Max. = 0.6 mm
Disp. Max. = 0.1 mm
11
Ch.1 Bolt
( RBE2 )
1. RBE2 Bolt Model
1-3. Type 3 - Head Surface Connection
RBE2 Usage : 3 EA
Beam Element : 1EA
DOF Check

Load Type3 : Torque
RBE2
RBE2 and Beam

Node List
RBE2
-MPC Modeling-
-Load Case12
Ch.1 Bolt
( RBE2 ,Result )
1. RBE2 Bolt Model
1-3. Type 3 - Head Surface Connection-RBE2
Load Type3 : Torque
Stress Max.
Stress Max.
Stress Max.
Disp. Max. = 0.6 mm
13
Ch.1 Bolt
( RBE2 ,Beam, Result )
1. RBE2 Bolt Model
1-3. Type 3 - Head Surface Connection-Beam Element
Load Type3 : Torque
Stress Max.
Stress Max.
Stress Max.
Disp. Max. = 0.1 mm
Disp. Max. = 0.8 mm
Disp. Max. = 0.1 mm
14
Ch.1 Bolt
( 3D-Solid Bolt Model, SOL 400 )
2. 3D-Solid Bolt Model
2-1. Type 1 Contact, No Pre_Load
1-1.Top_Plate_Body
T
4-3.Bolt_Head
3-3.Bolt_Body
T
5-4.Nut_Body
2-2.Bottom_Plate_Body
Top_Plate <-> Bottom_Plate ->T
Top_Plate <-> Bolt ->T
Bottom_Plate <-> Bolt ->T

Load Type3 : Torque
G : Glue
T : Touch
Bolt_Head <-> Top_PLate ->T
Nut <-> Bottom_PLate ->T
-Load Case-
-3D-Solid Modeling15
Ch.1 Bolt
( 3D-Solid Bolt Model, SOL 400, Result )
2. 3D-Solid
Bolt Model
)
2-1. Type 1 Contact, No Pre_Load
Stress Max.
Stress Max.
Load Type3 : Torque
Stress Max.
Disp. Max. = 0.1 mm
Disp. Max. = 0.6 mm
Disp. Max. = 0.1 mm
16
Ch.1 Bolt
2-2. Type 2 Contact, Pre-Load
1-1.Top_Plate_Body
Pre-Load Type
Bolt_Preload
4-3.Bolt_Head
3-3.Bolt_Body
T
5-4.Nut_Body
Bolt Pre-Load Value
MPC Location :
Split the element mesh
- Geometric : Automatic
- Vectorial : Crood
- Elemental : User Selection
(recommend)
MPC Type
- Overclosure :
Nastran Bolt Card (Marc base)
- Explicit : Nastran MPC Card
2-2.Bottom_Plate_Body
Control Node Offset Vector
Top_Plate <-> Bottom_Plate ->T
Top_Plate <-> Bolt ->T
Bottom_Plate <-> Bolt ->T
Offset Value
Bolt Element List

(Split List)
G : Glue
T : Touch
Bolt_Head <-> Top_PLate ->T
Nut <-> Bottom_PLate ->T
-3D-Solid Modeling-
- Bolt Modeling Tools -
17
Ch.1 Bolt
2-2. Type 2 Contact , Pre-Load
Overclosure
BOLT
2
TOP
5001
4661 4662 4663 4664 4665 4666 4667
4668 4669 4670 4671 4672 4673 4674
BOTTOM 5002 5003 5004 5005 5006 5007 5008

5009 5010 5011 5012 5013 5014 5015
Explicit
MPCADD 43
MPC
2
2
MPC
1
1
2
2
3
3
-1.
4661 1
1.
-1.
4661 2
1.
-1.
4661 3
1.
1.
MPC
5002
5001
5002
5001
5002
5001
1.
1.
Bolt Preload Case

- Displacement
FORCE 1
5001
0.
SPCD
1
5001
2
- Force
FORCE
1
5001 0
- Manual input-
.57735 .57735 .57735

10.
250.
0.
- Nastran Input18
0.
1.
Ch.1 Bolt
( 3D-Solid Bolt Model, SOL 400, Load Step )
Step 2 : External Load
Step 1 : Bolt Preload
19
Ch.1 Bolt
( 3D-Solid Bolt Model, SOL 400, Result )
Stress Max.
Stress Max.
Load Type3 : Torque
Stress Max.
Disp. Max. = 0.1 mm
Disp. Max. = 0.6 mm
Disp. Max. = 0.1 mm
20
Ch.1 Bolted Plate Model Analysis

1. RBE2 Bolt Model-Result Summary
Displacement (mm)
Stress (MPa)
Tension
Type1
- RBE2-Full
Type2
- RBE2-RBE2-RBE2
Type3
- RBE2-Beam-RBE2
Type4
- SRBE2-RBE2-SRBE2
Type5
- SRBE2-Beam-SRBE2
Bending
Torque
47
173
103
47
173
103
47
173
103
38
191
93
38
207
93
Type1
- RBE2-Full
Type2
- RBE2-RBE2-RBE2
Type3
- RBE2-Beam-RBE2
Type4
- SRBE2-RBE2-SRBE2
Type5
- SRBE2-Beam-SRBE2
Stress (MPa)
Tension
Bending
Torque
0.09
0.58
0.08
0.09
0.58
0.08
0.1
0.6
0.1
0.09
0.6
0.08
0.1
0.8
0.1
Displacement (mm)
Tension
Bending
Torque
Type1-Contact
- Plate
80
185
139
Type2-Contact and Preload

- Plate
57
188
136
Tension
Bending
Torque
Type1-Contact
- Plate
0.1
0.6
0.1
Type2-Contact and Preload

- Plate
0.1
0.6
0.1
21
2. Glue Contact
22
Ch.2 Glue Contact

Analysis type
Case 1
- SOL 103
Material properties
- E = 21010 7 Pa, = 0.4, = 1100 kg/m
Contact properties
- Glued Contact
Applied loads
- None
Case 2
Glue contact
Element type
- Case 1 :
Casing tet10 / Shroud tet10
- Case 2 : Glue contact
Casing hex20 / Shroud tet10
23
Ch.2 Glue Contact

( Contact )
Contact Table
Glue Contact option
Case 2
Input Data
Glue contact
MASTERS
IGLUE option
SLAVE
24
Ch.2 Glue Contact

( Result )
Features
Mode shape 7
Mode shape 8
Mode shape 9
Mode shape 10
298.92 Hz
298.99 Hz
315.11 Hz
486.74 Hz
297.17 Hz
297.28 Hz
312.52 Hz
477.45 Hz
Case 1 ()
Runtime - 3749sec
(1:02:29)
Node - 555,450
Element-434,768
Case 2 (Glue Contact)
Runtime - 2554sec
(0:42:34)
Node - 431,101
Element-229,358
25
3. SOL 400 Forming

Simulation
26
Ch.3 SOL 400 Forming Simulation

Object :
- SOL 400 ( Velocity-Controlled Rigid bodies )
Description :
- Work-hardening() Elasto-plastic material
- Reduced integration shell elements
- Deformable-rigid body: Friction
Description
Item
YZ SYMM
Solution Type
[DOF 156 FIXED]
SOL 400
Elements Type
4-noded reduced integration elements
Material Properties
Aluminium alloy/
E=70000 N/mm2, v=0.3, Thickness=1
DIE: RIGID
BLANK:
DEFORMABLE
XY SYMM
[DOF 345 FIXED]
Applied load Type
Contact
Velocity-Controlled Rigid bodies
PUNCH: RIGID
Rigid body: Punch, Die, Holder

Deformable body: Blank
Coefficient of friction = 0.05
HOLDER:
RIGID
Symmetry displacement constraints (1/4 )

27
Ch3. SOL 400 Forming Simulation

- Solution Details
Modeling :
Contact :
SOL 400
$! Contact Body: BLANK
BCBODY
1 3D DEFORM
2
0
BSURF
2
1 THRU 360
$! Contact Body: PUNCH
BCBODY
101 3D RIGID
0
+
0.0 0.0 0.0 0.0 40.
+
RIGID
3
PUNCH
$! Contact Body: HOLDER
BCBODY
102 3D RIGID
0
+
0.0 0.0 0.0 0.0 0.0
+
RIGID
3
HOLDER
$! Contact Body: DIE
BCBODY
103 3D RIGID
0
+
0.0 0.0 0.0 0.0 0.0
+
RIGID
3
DIE
$! Contact Table: BCTABLE_1
BCTABLE
1
3
$ Pair: BLANK / DIE
+
SLAVE
1 0.0 50. 0.05 0.0
+
FBSH
0.95
+
MASTERS 103
$ Pair: BLANK / HOLDER
+
SLAVE
1 0.0 50. 0.05 0.0
+
FBSH
0.95
+
MASTERS 102
$ Pair: BLANK / PUNCH
+
SLAVE
1 0.0 50. 0.05 0.0
+
FBSH
0.95
+
MASTERS 101
SUBCASE 1
SPC = 9
SPCFORCES(SORT1,PRINT,REAL)=ALL
BOUTPUT(SORT1,PRINT)=ALL
DISPLACEMENT(SORT1,PRINT,REAL)=ALL
STRESS(SORT1,PRINT,REAL,VONMISES,CORNER)=ALL
BCONTACT = 1
ANALYSIS = NLSTAT
bilinear Coulomb friction
NLSTEP = 1
BEGIN BULK
Separation force
PARAM LGDISP
1
NLMOPTS ASSM ASSUMED
BCPARA
0NLGLUE
1BIAS
0.95FNTOL
50.
FTYPE
6
PARAM POST
-1
PARAM,CDBMSG05,5
Doubly-curved thick Shell &
$! Bulk Data Model Section
Linear Reduced Integration
MAT1
1 70000.
0.3 1.
MATEP
1 Table
1
PSHELL
1
1 1.
1
1
PSHELL_1
PSHLN1
1
+
+
C4 DCT
LRIH
PSHELL_1
TABLES1
1
2
+
+
0.0 191.10.033333 249.7720.066667 293.962 -
1. 428.752 ENDT
Large-strain shell elements
SPCADD
NLSTEP
+
FIXED
+
MECH
9
1
1
50
UPV
Stress vs. plastic strain

+
+
PFNT
28
Z velocity of +40 mm
per unit time
0: Velocity control
1
0+
0.0+
+
1
0+
0.0+
+
1
0+
0.0+
+
+
+
Friction coefficient
Separation force
+
+
+
+
+
+
Ch3. SOL 400 Forming Simulation

( Results (SOL400 , MARC ))
MAX: 4.238+002
MAX: 4.239+002
Von Mises Stress [SOL 400]
Von Mises Stress [MARC]
MAX: 4.592-001
MAX: 4.574-001
Plastic Strain [SOL 400]
Plastic Strain [MARC]

29
4. SOL 400 Rubber Seal
30
Ch4. SOL 400 Rubber Seal

Object :
- SOL 400 ( Segment-to-Segment Contact / Small Sliding and Friction )
Description :
- Moving rigid body : -Y 200 mm Position
- Deformable body : Bilinear Coulomb friction [Coefficient of friction=0.1]
- Node-to-segment segment-to-segment contact status
200 mm
Description
Item
Solution Type
Elements Type
Moving body :
Touching
SOL 400
TET4 (CTETRA : 5387 EA)
Deformable body:
Self Touching
Material Properties
Neo-Hookean Material/
Mooney : C10 = 100
Applied load Type
Position-Controlled Rigid bodies
Contact
Moving rigid body:

Deformable body :
Fixed rigid body :
Touching
Self touching
Glued
Fixed body :
Glued
31

- Solution Details
Modeling :
SOL 400
$ Bulk Data Pre Section
NLMOPTS ASSM ASSUMED
LRGSTRN 2
SPROPMAP2
Contact :
BCPARA
0 BIAS 0.95 IBSEP 2 FTYPE
+
NLGLUE
1 METHOD SEGSMALL
$ Bulk Data Model Section
MATHE
1 Mooney
1000000.
+
100. 0.0
PSOLID
1
1
PSLDN1
1
1
+
C4 ISOL
L
Large-strain solid elements
$ Contact Body: Deformable

BCBODY
1 3D DEFORM
2
BSURF
2
1 THRU 3858
$ Contact Body: Moving
BCBODY
101 3D RIGID
+
0.0 0.0 1. 0.0 -200.
+
RIGID
1
Moving
NURBS
-2
2
2
2 50 50
$ Contact Body: Fixed
BCBODY
102 3D RIGID
+
0.0 0.0 1.
+
+
RIGID
1
Fixed
NURBS
-2
2
2
2 50 50
Small sliding
Segment-to-Segment
algorithm
6+
Bilinear Coulomb friction
0.0
Psolid
+
Psolid
$ Contact Table: BCTABLE_1

BCTABLE
0
3
$ Pair: Deformable / Deformable
+
SLAVE
1
0.1
+
MASTERS
1
$ Pair: Deformable / Fixed
+
SLAVE
1
+
+
MASTERS 102
$ Pair: Deformable / Moving
+
SLAVE
1
+
+
MASTERS 101
Incompressible Solid,
Linear
$ Bulk Data Post Section

NLSTEP
1
+
+
GENERAL 10 1
10
+
ADAPT
0.01
0.55
1.2
+
6
+
+
MECH PVA
PFNT
+
+
S-to-S with Small sliding [finite sliding] :

SEGSMALL [SEGLARGE]
Regular 3D contact (Node to surface) : NODESURF
32
1 -1+
0.0+
+
0
1
-1: Position Control

Y Position of -200 mm
-
0+
+
0
+
Coefficient
of friction=0.1
+
+
1
0
+
1
1
0
0
+
+
1

( Contact Result )
Results :
PENETRATION
Displacement in Node-to-Segment case
Displacement in Segment-to-Segment case
Contact Status in Node-to-Segment Case
Contact Status in Segment-to-Segment Case
33
Ch4. SOL 400 Rubber Seal ( Results ( SOL400 & MARC ))

PENETRATION
Contact Status in Segment-to-Segment case
Contact Status in Node-to-Segment case

[SOL400 - NODE TO SEGMENT]
[SOL400 - SMALL SLIDING]
PENETRATION
Contact Status in Segment-to-Segment case
Contact Status in Node-to-Segment case
[MARC - SMALL SLIDING]
[MARC - NODE TO SEGMENT]

34
5.SOL 400 Springback
35
Ch.5 SOL 400 Springback

Rigid Body Enforced
Motion Forming
.
- Step 1 : at forming
Cylinder
Rigid Body
Spring back .
- Step 2 : at the end of forming
- Enforced motion
: 0.1125 inch
Constraint : x
Metal
(SOL400),
.
Constraint : y
Fig. FE Model
Contact Features .
Parts
Contact
Material Property
Remarks
i) Velocity with release

ii) Load
Metal
Deformable
Cylinder
Rigid
iii) Load with release.
36
E = 10.6e6 psi
Nu = 0.33
Yield Stress
= 4.29e10 psi
-
- 2D Plane
Strain
- Friction
Coefficient =
0.2

- Solution Details
Contact Features
i) Velocity controlled rigid body
- BCMOVE
ii) Load controlled rigid body

- without BCMOVE
Contact Body
Release
Enforced Motion
: 0.1125 in
iii) Load controlled rigid body

- BCMOVE
Contact Body
Release
Control
: 0 for velocity
Control Node
: 239
37
Control
: Positive number
for load

( Results ( SOL400 & MARC))
Point A
The Same Results
of MSC Marc.
Deformation
Deformation
: 0.228 in
at Forming
: 0.182 in
at the End of Forming
Comparison of Marc
Point A
The Results of each Contact Feature

Contact Features
Deformation at
Forming
Deformation at
the End of
Forming
Solving Time
Velocity with
release
0.228 in
0.182 in
8.619 sec
Load
0.228 in
0.182 in
11.016 sec
Load with
release
0.228 in
0.182 in
10.994 sec
38
At Forming
At the End of Forming
6.SOL 400 Circuit Board

39
Ch.6 SOL 400 Circuit Board

/ .
Fig. 1.2 Geometry of Circuit Board
/ .
SOL400(Chain Analysis)
SOL 153/101 .
Case
Fig. 1.1 Circuit Board
Leads
Chip
3.80 X 3.80
0.7t
Paste
40

Constraint
: Fixed

Element type : HEX8
Material
Youngs
Modulus
[ N/mm^2 ]
Thermal
Conductivity
[ kW/(mm/C ]
Thermal
Expansion
[ 1/C ]
Lead
Frame
6.9e4
0.14700
1.0e-6
Chip
5.52e4
0.16800
1.0e-5
Case
4.5e4
0.07140
1.0e-6
Paste
2.0e3
0.02016
1.0e-5
StefanBoltzmann
[ W/(mm^2K) ]
1.7140e-9
Heat Flux
: 0.025 W/(mm^2C)
Heat Convection (top)
: 4.05e-5 W/(mm^2C)
Ambient
Temperature
: 70 C
Radiation (top)
- Ambient Temperature : 40C
- Emissivity : 0.8
- View Factor : 1.0
Heat Convection (bottom)
: 2.026e-5 W/(mm^2C)
41
Heat Convection
(side)
: 7.00e-5 W/(mm^2C)

Solution Type
SOL400 Chain Analysis
STEP
SOL Name
Description
HSTAT
Steady State Heat Transfer
NLSTAT
Nonlinear Static
STEP 1
: Heat Transfer
STEP 2
: Nonlinear Static
SOL153 & SOL101

SOL
Description
153
Steady State Heat Transfer
101
Linear Static
Temperature Load
42
Ch.6 Thermal Stress Analysis

of an Integrated Circuit Board - Result
Temperature
Displacement
Stress Von Mises
: 87.8 C
: 0.00294 mm
: 89.1 MPa
The Same Results of Sol400 & Sol153/101 !
Solution Type Temperature Displacement
Stress
: Von Mises
Solving Time
SOL400
87.8 C
0.00294 mm
89.1 MPa
9.931 sec
SOL153
87.8 C
1.711 sec
SOL101
0.00294 mm
89.1 MPa
5.957 sec
43

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MSC Nastran

2014 Korea Users Conference

Presented By: DK Oh ( Ahtti )

1.Bolted Plate Analysis

i) Patran Bolt Modeling

ii) Nastran Sol400 Bolted Plate

1. RBE2 Bolt Model

2. 3D Solid Bolt Model

Bottom Plate End - Fixed

Type2 : Half-Half Connection

Type3 : Head Surface

Type 1 : Only Contact

Load Type1 : Tension

Auto Create Center Node

Load Type2 : Bending

Load Type3 : Torque

Stress Max. = 47 MPa

Stress Max. = 173 MPa

Stress Max. = 103 MPa

Disp. Max. = 0.09 mm

Disp. Max. = 0.58 mm

Disp. Max. = 0.08 mm

Load Type1 : Tension

Auto Create Center Node

RBE2 and Beam

Load Type2 : Bending

Load Type3 : Torque

Stress Max. = 47 MPa

Stress Max. = 173 MPa

Stress Max. = 103 MPa

Disp. Max. = 0.09 mm

Disp. Max. = 0.58 mm

Disp. Max. = 0.08 mm

Load Type2 : Bending

Load Type3 : Torque

Stress Max. = 47 MPa

Stress Max. = 173 MPa

Stress Max. = 103 MPa

Disp. Max. = 0.1 mm

Disp. Max. = 0.6 mm

Disp. Max. = 0.1 mm

Load Type1 : Tension

Auto Create Center Node

RBE2 and Beam

Load Type2 : Bending

Load Type3 : Torque

Stress Max. = 38 MPa

Stress Max. = 191 MPa

Stress Max. = 93 MPa

Disp. Max. = 0.09 mm

Disp. Max. = 0.6 mm

Disp. Max. = 0.08 mm

Load Type2 : Bending

Load Type3 : Torque

Stress Max. = 38 MPa

Stress Max. = 207 MPa

Stress Max. = 93 MPa

Disp. Max. = 0.1 mm

Disp. Max. = 0.8 mm

Disp. Max. = 0.1 mm

Top_Plate <-> Bottom_Plate ->T

Top_Plate <-> Bolt ->T

Bottom_Plate <-> Bolt ->T

Load Type1 : Tension