DymosLear Brochure

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DYMOS TOGETHER ACHIEVE QUALITY IS OUR LIFE About us ... Dymos Lear Automotive India Chennai, India a leader in designing and manufacturing of Seating systems has completed more than 10 successful years. We, as a Tier-1 supplier are specialized in developing robust seat structures and systems. Dymos Lear Automotive India is being recognized by TS 16949-2002 & OHSAS 18001-2007. Our ideas are stretched beyond our customers expectation, while developing any product right from raw material sourcing to concept & product realization. The international presence of Dymos Lear under one roof has conquered global markets with advancement in technology, thereby facilitating needs of various automotive industries. The values of our employees as Dymos Lear family and the technological know-how which is at par with global standards has always motivated us to keep growing as the leader in the industry. The enhanced safety and ergonomics embedded in our seats promises our customers’ delight in every single ride. Our results are evidenced through excellent safety statistics, waste reduction successes, recycling improvements, quality norms and energy conservation methods. Using eco-friendly materials contributing to the green environment and effective use of the worldwide resources are on the move. In addition, Dymos Lear also has well defined corporate social responsibility programs. If there has been an industry that we want to outperform, its Dymos Lear. We Dymosian are committed to meet customer delight by bench- marking the best practices and acquire higher reorganization. We sincerely trust quality as our life by following the philosophy of “Yes, I can do it, You can do it ” and finally, “ Yes, we can do it.” 05/05/2012 JONGHO KIM MD Quality Policy Dymos Lear is committed to exceed the Customer Expectations by aligning and focusing efforts on Quality, Cost and Timely Delivery. Dymos Lear constantly endeavors, to be a Leader in the field of Automotive seating systems. Dymos Lear strives for excellence in all areas of operations through : > Continual improvement in the effectiveness of the Quality Management Systems > Dedicated Team work with Cooperation > Total Employee Involvement pymos Milestones... . = Jun 2005 = Jun 2006 = Jul 2006 Apr 2007 = Oct 2007 ‘© Nov 2007 + July 2008 + Oct 2008 + Apr 2011 © June 2011 Sep 2011 + Jun 1998 Incorporation of Hanil Lear India Pvt Ltd. + Sep 1998 Santro SOP to HMI + Oct 1999 ‘Accent SOP to HM Aug 2001 Sonata SOP to HML + Oct 2003 Ground breaking 1stSeat Plant at SIPCOT + Dec 2003 ISO/TS 16949:2002 Certified by MYs.DNV + Ape 2004 Completion of istSeat Plant + Mar 2004 Elantra SOP to HM + Jul 2004 Getz SOP to HIM + Jan 2005 180 14001:2004 Certified by M/s. DNV 4100 PPM Certified by HME Ground breaking 2ndSeat Plant \Verna SOP to HMI. OHSAS 18001:1999 Certified by M/sDNV Completion of 2nd Seat Plant (10 SOP to HM Incorporation of Dymos India Automotive Management change to DYMOS ‘SOP of i20 & Dymos Foam pad plant SOP of Fuidic Verna to HMI ‘SOP of Santa-Fe to HMI SSOP of Eon to HMI Safety and Comfort features Dee cu) feeder See) Eee Crees Tees eee! oot DYMOS ear ae) Se ls bags prevent side in juries. Thus, ensuring eas ‘occupants. Sea oe Cee teciEes Pearce Lis eens Core TPR neur i Crea a Eee wd Pee) Cer tues ‘obstructing your view. ea rest with two large cup ieior 5 Passenger Side Seat Back Paes ae) end Oe Ce eee eee ance Ee ene Eno u) Bocce Creme) eines bDymos Seat Design Process Reverse Engineering 3D Scanning + Material Analysis + cm Benchmarking D/B + Comfort + Structure * Craftsmanship + D/B Index Market Research + Consumer Profile (Demographics) + Market Trends Color & Material Trends styling + Production + Advenced + Tape Drawing + ALIAS Surfacing DYMOS CAD system + CATIA v5(v4) ‘+ Unigraphics Model Quality + DFSS. +. PLM = FMEA, Design Assessment + DMU/DPA ‘+ Cost/Design Analysis + QChecker Static Analysis ‘+ Seatbelt Anchorage ‘+ Back Moment Strength Dynamic Analysis © Whiplash ‘+ Luggage Retention + Impact Comfort Analysis + Estimate H-point + BPD (Body Pressure Distribution) + Vibration Transmissibilty 18 Optimization Analy: Facilities ‘+ Proto Conveyer Line Urethane Foaming © NC Machine Digital Pattern + Data Meshing + Development Section Materials + Recydlability Sled Impact Seat Test Robot Noise Functionality Durability (Odor & VOC Safety + Euro NCAP + Regulations + FMVSS + ECE, EEC, ADR Testing Facility eens Cet ease | } | Measuring System + Crumble Tester + Sound Level Meter Endurance Tester + Peni Scratch Tester + Vicker Hardness + Firm Fatigue Tester * Fogging Testing M/C | + H/r Durabilty Checker + Izod Impact Test + Colour Matching | © Track & Recliner + Heavy Metal Test Cabinet if Assy Endurance + t2ad Specimen Cutter + Rodovell Hardness | + Universal + Colour Fastness To Tester | Testing Machine Rubbing + Shore Hardness | + Static Load/sab + Dessicator Tester | Test Machine + Water Repelency + Push Pull Gauge Test Machine + Gimatic Chamber | + Flammability Tester + Color Fastness Rubbing Tester + Heat Aging ‘Oven Dessicator Fade O Meter Manufacturing facilities DyYymos Manufacturing facilities COO ° DTS oD) eh | ‘Capacity: 800 Car Sets Quality Certification ISO/TS 16949;2009 Continuous improvement award for the year 2001 Best cooperation award for the year 2002 ‘OHSAS 18001:1999 ‘Appreciation of achieving target for the year 2002 150 14001:2004 = Appreciation of achieving target forthe year 2004 DNV 100 PPM Cert forte year 2005 Dymos Sales Turn Over Unit: § million a eeD) 166 155 10 a7 2072008209810 Year Global Quality Level Low Quality High Quality gn setisecton igh Ststecion == TALE. aS WE rov01a BosHoKu mnmnen Low Quality High Quality Low Satisfaction amsnyaveagey) L0H Satisfaction Source: 2007 J. D. Power and Associates DYMOS x. a quality assurance and relentless quality improvements. Focusing on quality, comfort and high technology, our seating system provides you a safe, smooth, and a joy of driving. Ergonomically designed seats optimize your ride while satisfying your various and particular needs ‘© Location : Chennai, India © Land Area : 33,138n? ‘Start of Production : Dec 98 Product : Car Seats + Annual Capacity : 700,000 Car Sets Seat Plant : Plot No: A6.A7, SIPCOT Industrial Park, Irungattukottai, Sriperumbudur, Tamil Nadu — 602 117. India. Ph : + 91 (44) 3717 2200 | Fax : + 91 (44) 4710 0050 Foam Plant Papparambakkam Village, Sriperumbudur, Tamil Nadu ~ 602 025. India. Ph : + 91 (44) 2767 2020 Website: www hyund

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