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    FDA Sample

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    Teo Gonzalez
    The filter debris analysis indicates a severe wear mode in the machine's #2 bearing, with higher than usual rates of wear particle generation and changing elemental content. Specifically, the analysis found 19.5% copper and 8.4% tin in the 5 micron sample, suggesting mechanical issues with parts containing copper and tin. Immediate inspection of the machine is recommended, with a focus on these problem areas.

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    FDA Sample

    Uploaded by

    Teo Gonzalez
    15 views2 pages
    The filter debris analysis indicates a severe wear mode in the machine's #2 bearing, with higher than usual rates of wear particle generation and changing elemental content. Specifically, the analysis found 19.5% copper and 8.4% tin in the 5 micron sample, suggesting mechanical issues with parts containing copper and tin. Immediate inspection of the machine is recommended, with a focus on these problem areas.

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    The filter debris analysis indicates a severe wear mode in the machine's #2 bearing, with higher than usual rates of wear particle generation and changing elemental content. Specifically, the analysis found 19.5% copper and 8.4% tin in the 5 micron sample, suggesting mechanical issues with parts containing copper and tin. Immediate inspection of the machine is recommended, with a focus on these problem areas.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    15 views2 pages

    FDA Sample

    Uploaded by

    Teo Gonzalez
    The filter debris analysis indicates a severe wear mode in the machine's #2 bearing, with higher than usual rates of wear particle generation and changing elemental content. Specifically, the analysis found 19.5% copper and 8.4% tin in the 5 micron sample, suggesting mechanical issues with parts containing copper and tin. Immediate inspection of the machine is recommended, with a focus on these problem areas.

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    of 2

    Machine Condition:

    CRITICAL
    #2 BEARING FILTER

    Filter Debris Analysis Report


    Lube Type:
    Machine MFG:
    Machine MOD:
    Machine Type:

    Filter MFG: Donaldson


    Installed/Removed: 6/8/2012 - 8/13/2012
    Report: 8/14/2012
    Sample No.: 19-1-1003 ( MM )

    ATTN: Jack Boilerman

    DTE 797
    ACME
    R100-B12
    Plain Bearing

    Great Lakes Generation


    20338 Progress Drive
    Strongsville, OH 44149

    Filter debris analysis indicates the presence of a severe wear mode in this machine. Higher than usual rates of wear particle generation and changing
    elemental content indicate mechanical issues with this bearing. Immediate inspection of this machine is recommended with a focus on parts containing
    copper and tin.

    Received Date

    8/14/2012

    6/8/2012

    12/9/2011

    Days on Filter

    66

    182

    189

    Lab Number

    EDXRF (%)

    876339
    5 Micron

    30 Micron

    Iron ( Fe )

    60.8

    83.4

    Copper ( Cu )

    19.5

    3.5

    876338
    5 Micron

    30 Micron

    87.2

    79.9

    30 Micron
    Sn

    876337
    5 Micron

    30 Micron

    89.9

    4.2

    82.2
    3.9

    Lead ( Pb )

    Cu

    Aluminum ( Al )
    Tin ( Sn )

    8.4

    Nickel ( Ni )
    Chromium ( Cr )
    Titanium ( Ti )
    Vanadium ( V )

    Fe

    Silver ( Ag )
    Silicon ( Si )

    2.2

    2.1

    3.6

    2.7

    Calcium ( Ca )
    Magnesium ( Mg )

    5 Micron

    Phosphorus ( P )

    Cu

    Zinc ( Zn )

    Si

    Barium ( Ba )
    Molybdenum ( Mo )
    Sodium ( Na )
    Potassium ( K )
    Sulfur ( S )
    Chlorine ( Cl )
    Cobalt ( Co )
    Manganese ( Mn )
    Antimony ( Sb )
    Tungsten ( W )

    PATCH

    30 Micron

    5 Micron

    30 Micron

    5 Micron

    30 Micron

    Mass ( mg )

    532

    231

    70

    604

    45

    5 Micron

    507

    Rate ( ug/day )

    8060

    3500

    384

    3318

    238

    2682

    PATCH IMAGES

    Fe

    30 Micron Patch

    5 Micron Patch

    Page 1 of 2

    Insight Services - 20338 Progress Drive - Cleveland, OH 44149 216-251-2510

    www.testoil.com

    Lab No. 876339

    PARTICLE COUNT
    >5 Micron

    11658

    1983

    1758

    >30 Micron

    986

    871

    519

    >50 Micron

    378

    81

    77

    >68 Micron

    184

    29

    30

    MICROSCOPY

    1mm = 28um

    Filter as received.

    15x

    30 micron patch

    1mm = 50um

    25x

    30 micron patch

    Great Lakes Generation assumes sole responsibility for the application of and reliance upon results and recommendations reported by Insight Services, whose obligation is limited to
    good faith performance.

    Page 2 of 2

    Insight Services - 20338 Progress Drive - Cleveland, OH 44149 216-251-2510

    www.testoil.com

    Lab No. 876339

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