Professional Documents
Culture Documents
RI Quick Ref Guide 01-15-2006
RI Quick Ref Guide 01-15-2006
Quick Reference
Guide
Volume 8
Record of Revisions
All additions, corrections, or changes to this Manual will be issued as manual revisions
and will be numbered in ascending numerical sequence. Revisions shall be incorporated into the manual as soon as possible and shall not be inserted out of numerical
sequence unless so instructed on the Instruction Sheet which accompanies the revision.
Upon completion of a revision, record name on this Record of Revision page and the
Acknowledgement Letter. Sign the Acknowledgement Letter and return it to the Manager of Publications at IND.
When revisions to the Manual are received, follow the directions on the Instruction Letter for inclusion in the Manual.
Record the revision number and date of insertion on this page.
REVISION NUMBER
DATE ENTERED
YOUR INITIALS
6/14/03
CC
2/27/04
CC
7/15/05
MD
1/15/06
DE
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LEP-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TOC-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRF-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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LEP-1
LEP-2
Table of Contents
Record of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROR-1
Listing of Effective Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOC-1
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRF-1
Chapter 1 Training
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7
Section 8
Section 9
TOC-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7
Section 8
Section 9
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7
TOC-2
Preface
Rob Pickering
Manager of Inspection/Quality Assurance
IND
317-246-2636
PRF-1
PRF-2
Chapter 1
Training
Section 1
Location: Start/Programs/Maintenance/RPA
Log into Initial SITA Screen
Use your user name and password.
Figure 1.
1-1
Go To Inventory
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1-3
1-4
1-5
Section 2
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1-7
1-8
1-9
Section 3
This is the receiving inspection screen. It shows you all the parts that are in
receiving inspection. It gives you all the information about the part such as batch
numbers, part code, if it was repaired, purchased or transferred; part number,
description, and serial number if it has one.
If there is an EO attached to the part, it will show up in RED. It will have a task that
will need to be ZEROED OUT if the task was complied with.
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1-11
Section 4
1-12
1-13
1-14
1-15
1-16
1-17
Section 5
Rejecting a Part
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Section 6
Select the ACTION option of the tool bar, and select WORK OUTPUT. This will
bring up your spool file.
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1-21
Section 7
There are several different rotable part receiving screens that ask for different information:
The first line is the same as a consumable part, including shelf life if applicable.
The second line Last Task/Repair Code field you will enter either NEW, INS for
inspected, REP for repaired, OVH for overhauled, CAL for calibrated, or SER for
serviceable.
Next is the Load EO's for Signoff box. Always check this box as it will load any EO's
or tasks that may be attached to the part, so they may be zeroed out if necessary.
The Load Warranty box can remain unchecked.
The fault confirm box is checked if the part is confirmed to have had the problem it
was sent out for. If the part was returned with No Fault Found, check the Part ID
memo box and enter NFF, name and date in the memo field.
The teardown report box should be checked to enter the information reported on.
The next line is the TSN and TSO field. Never zero out the TSN.
The TSO box is the time since overhaul. If the part has been overhauled, zero this
time out. If it has not been overhauled, leave the times alone that are currently there.
The part ID change line should remain 'No Change'.
1-22
Section 8
The next screen that appears is the Tear down report entry/update screen.
If the fault was confirmed, check the teardown report box and the fault confirm box.
Click OK.
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1-24
Section 9
Subcomponent Entry/Verification
If the part you are receiving has subcomponents, or 'kids', the next screen that will
appear will be the Subcomponent Receiving screen.
If your part does not have 'kids' attached to them then you will be sent to the part
task update screen, described in section 8.
If your part has had the subcomponents previously attached they will be present in
this screen. If the 'kids' have not been previously loaded you will load them here.
If there are no 'kids' to be loaded, or you are receiving an engine or APU, exit and
update past this screen.
Verify that any 'kids' previously attached have the correct part number and serial
number that correspond to the certification paperwork and match the
subcomponents physically attached.
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Section 10
Subcomponent Addition
To add a subcomponent, to a part that has no 'kids' currently attached, click on the
pull down menu under Action Code, and select Insert NLA (next lower assembly).
Click OK.
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Section 11
Subcomponent Corrections
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Section 12
Task Verification
If a part has EO's, FCE's, Build specs, or time controlled tasks against it, it will be
necessary to verify that the part has the proper tasks attached to it. This information
can be found in the Embraer MTL's manual and the Chautauqua Emb EO manual.
When the part returns from repair the receiving inspector must also determine what
tasks were or were not complied with. This information will be noted on the
certification paperwork, (ie. 8130-3, c of c, etc).
Record each task number noted in the receiving task description screen. Check
each box next to the Memo area, under the task number. This will tell SITA that you
will manually adjust each individual task as required.
Click OK and Update.
You are then ready to print a yellow tag with the procedures described in Section 6.
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Section 13
If a part has been received and tasks were complied with at the repair facility, each
task must be manually reset.
Enter the hot key function by pressing scroll lock key, and enter the hot key code of
Po96n. This brings up the task manual adjustment screen.
Enter the task number you are adjusting, the part number and the serial number of
the part. All this information must be entered.
Click on OK.
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Section 14
To verify if a task was or was not reset, go into inventory inquiry, (scroll lock Po09iq),
enter in the serial number, highlight the part in question and click on Detail.
Click on Task History for the part at the bottom of the screen.
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Section 15
Changing the part number or serial number of a part will cause the history of the
original part to be transferred to the new part or serial number.
Verify with the parts department before changing any part or serial numbers.
Enter into the Hot key function and enter Po09n.
Enter the part and serial number, or the batch number that you want to change.
Click OK.
Note: The only time you may change a serial number is if the part was
purchased new. This means that we have never had this part in
the system before.
You may change a serial number if materials received in the part were wrong
from an exchange.
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1-37
1-38
Section 16
To re-print a yellow tag of a part that has already been through receiving inspection,
but has not yet been installed on an aircraft, enter the hot key code Po63j. This is
Tag re-print by batch number.
Enter the batch number of the part needing a new tag and one for the quantity.
Click OK.
Print the new yellow tag from your spool file using the procedures as described in
section 6.
1-39
Section 17
Training Record
Below is a sample of the Training Record to be used when completing Parts Receiving
Training.
Procedure: As the training is being accomplished, it is the responsibility of the Trainer
to complete this Training Record. The amount of time spent on each section is to be
documented on the Training Record. The Trainer fills out all blocks that apply to the
training given including the Entered by, Qualified by and Initial/Recurrent blocks. The
Trainee is responsible to initial the Mech. Initials block.
INITIAL/RECURRENT
MECH INITIALS
DATE
QUALIFIED BY
ENTERED BY
HOURS
O.J.T.
EXAM GRADE
Subject/Course
CHAUTAUQUA CLASS
Course Title
MFR/VENDOR
A copy of this record is to be kept in the employees training file in the Maintenance
Training Office.
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Chapter 2
Part Certification Details and
Procedures
Section 1
Introduction
This section will cover some specific parts and their specific tasks. It will also cover
specific certifications and where to find the information concerning these tasks.
Not all tasks are due at the same intervals. However, some vendors will comply with
multiple tasks during a shop visit to help limit the number of times a part is removed for
scheduled work. Be sure to reference the certification paperwork for a detailed description of what work was performed. Reference the Maintenance Time Limitations (MTL)
manual for task intervals.
Section 2
Oxygen Bottles
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2-2
2-3
2-4
Section 3
Note: Ensure that the discard date of the Engine Fire Bottle
Cartridges extends beyond the date of the Fire Bottle Hydro
Static Test date. If the cartridge discard date does not extend
beyond the hydro static test date, replace the cartridges with
ones that will extend beyond the date of the hydro static test.
Baggage compartment fire bottles:
Discard Baggage Compartment Fire Bottle Cartridges (Reference Figure 10).
Note: Ensure that the discard date of the Baggage Compartment Fire
Bottle Cartridges extends beyond the date of the Fire Bottle
Hydro Static Test date. If the cartridge discard date does not
extend beyond the hydro static test date, replace the cartridges
with ones that will extend beyond the date of the hydro static
test.
The details of the work performed on fire bottles "in house" will be contained in the
work accomplished column of the Chautauqua Airlines Component Work Order/
Teardown.
The date the work was completed will also be in this column. This date will be used
as the Last Completion Date for the task.
The details of the work performed on fire bottles that were sent out to a repair
vendor will be noted on the teardown report, generated by the repair vendor. These
details can also be listed in block 13 of the 8130-3 (Reference Figure 11, Det. A).
The Date from block 23 of the 8130-3 should be used as the Date of last completion
for the task (Reference Figure 11, Det. B).
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2-7
2-8
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2-10
Section 4
Main Batteries
Figure 12
2-11
Section 5
The Integrated Com Unit contains the Transponder which has a functional check task
against it. Verify the 8130-3 certification has the statement "Unit Meets Testing
Requirements of FAR Part 43 Appendix F" in block 13 (Reference Figure 11, Det. A).
This ensures the vendor complied with the required testing to be able to zero the task.
Use the date in block 23 of the 8130-3 as the Last Completion Date of the task (Reference Figure 13).
Figure 13
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Section 6
When receiving a Main Wheel Assembly, zero out the Time Since Overhaul (TSO) for
each shop visit, this is how we track the time the wheel is on the aircraft. Overhaul is
tracked by the manufacturer. Ensure the number of completions always remains zero
(Reference Figure 14). Use the date from block 23 of the 8130-3 as the Last Completion Date (Reference Figure 11, Det B).
This task requires that you attach job card E32-10-00-960-001 to the part.
Figure 14
2-13
Section 7
When receiving a Nose Wheel Assembly, Zero out the time Since Overhaul (TSO) for
each shop visit. Ensure the number of completions always remains zero (Reference
Figure 15). Use the date from block 23 of the 8130-3 as the Last Completion Date (Reference Figure 11, Det B).
This task requires that you attach job card E32-20-00-960-001 to the part.
Figure 15
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Section 8
Brake Assembly
When receiving a Brake Assembly, zero out the Time Since Overhaul (TSO) if block
12 on the 8130-3 denotes repair or overhaul, this is how we track the life of the carbon
stack. Reference (Figure 16, Det A).
If the task BSE32003 shows 'Completed No Repeats' in the task inquiry screen, no further action is required for this task (Reference Figure 17).
Attach job card E32-49-00-960-001 to the part.
Figure 16
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Section 9
Main DC Generators
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A.
B.
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Section 10
Engines
When receiving Rolls Royce Engines, the inspector will zero out the Time Since Overhaul (TSO) for each shop visit, and do nothing with sub-components or tasks. The TSO
is how we are tracking time on wing. The engine does not have an overhaul requirement. (Reference Figure 20).
Figure 20
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Section 11
Emergency Battery
2-22
Chapter 3
Calibrated Tools
Section 1
All calibrated tooling must go through the receiving inspection process before the tool
is placed into service. This includes tools that are returned from repair vendors for
repair or recalibration. All calibrated tooling must have a Certificate of Calibration and
a Calibration Sticker on the tool (the calibration sticker can be a vendor's calibration
sticker or company calibration sticker).
3-1
8. Find the tool that you are performing the receiving inspection procedure for.
9. On the left hand column next to the tool listed, click the drop down box and highlight
Update.
10. Click OK.
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3-3
Section 2
The Initial Load Request is intended to be used when a new tool part number is introduced to the system. Meaning if you received a new tool and the part number for the
tool comes up in RPA as Part Number not found you will need to send a request to
the Purchasing Supervisor from the Materials Department at Chautauqua Airlines, Inc.
head quarters.
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3-5
Section 3
The Calibrated Tool Initial Load is intended to be used when a tool that has been purchased and received, but has not been loaded into RPA.
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Note: If you do not have access to Inventory Initial Load please contact IT
Help Desk for access via E-mail at ITHelpDesk@flychautauqua.com.
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3-8
Section 4
A. Inventory Inquiry
1. Log into RPA.
2. Go to PMI.
3. Go to Inventory.
4. Go to Inventory Transaction Menu.
5. Click # 84 Inventory Transaction Inquiry Menu.
6. Click # 10 Inventory Transaction Inquiry
7. Inventory Transaction Inquiry:
a. Vendor P/N: Enter the part number of the tool (if you do not know the part number
use the serial number or batch number if known).
b. S/N: Enter the serial number of the tool (If you do not know the serial number use
the part number or batch number if known).
c. Batch No: Enter the batch number (If you do not know the batch number use the
serial number or the part number if known).
d. Location: Enter location (Ex: ORD, IND, etc.).
e. Click OK
3-9
10. Review the Inventory Transaction Inquiry screen for the information needed.
3-10
Section 5
Calibrated tool reports must be reviewed on a monthly basis by the Maintenance Manager or designee. Calibrated tool reports are used to ensure that all calibrated tooling
is accounted for and the calibrations dates are correct.
Note: If you do not have access to Tool Life Expiration Report contact the IT
Department via E-mail for access. ITHelpDesk@flychautauqua.com
3-11
12. Click the Actions button at top left hand side of your screen.
13. Click on the applicable line for the report to highlight it as shown below. Click Client
Print to print the report
3-12
3-13
Section 6
Note: If you do not have access to Tool Life Reset contact the IT Department
via E-mail for access. ITHelpDesk@flychautauqua.com
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Section 7
The calibrated tool scrap procedure is intended to be used when a tool is no longer serviceable. However this procedure can be used for tools that cannot be located or have
been lost.
A. Procedure
1. Go to your Microsoft Windows Outlook.
2. Go to Public Folders.
3. Go to All Public Folders.
4. Go to Forms.
5. Go to Scrap Request.
3-16
7. Verify the tool has been removed from RPA (Inventory Inquiry Section 5).
8. If the scrap request is due to a lost tool, no further action is required.
9. If the scrap request is due to a damaged tool, destroy the tool and dispose it.
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APX-1
APX-2