Isuzu NPR Jr403e Actual

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 120

GO BACK

TO PAGE

BACK
BACK

ISUZU
JR403-E

INDEX
SELF DIAGNOSIS AND CODE RETRIEVAL.................... ...............................................................................

ELECTRICAL COMPONENT CHECK.............................................................................................................

SOLENOID SHIFT CHART................................................................................................................................... 12


LINE PRESSURE CHART...................................................................................................................................... 18
APPLICATION CHART............................. ............................................................................................................ 21
UNIT DIS-ASSEMBLLY......................................................................................................................................... 22
SUB ASSEMBLY OVERHAUL............................................................................................................................... 37
VALVE BODY ...................................................................... ................................................................................... 44
CHECKBALL , ORIFICE AND FILTER LOCATIONS....................................................................................... 49
UNIT RE-ASSEMBLY............................................................................................................................................. 98

AUTOMATIC TRANSMISSION SERVICE GROUP


18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
Copyright ATSG 2006

INTRODUCTION
ISUZU JR403-E
"ELECTROMATIC"

Updated
April, 2004

The JR403-E transmission, also known as the "Electromatic" by GM, is currently found in 1988 and up GMC
Tiltmaster Trucks, Isuzu Trucks, Nissan Diesel Trucks, Mazda Trucks and Mitsubishi Trucks. This fully
electronic controlled transmission is similar in design to the RE4R01A found in Nissan Pathfinders, 240SX and
300SX vehicles, but on a much larger scale. This manual contains information and procedures for
assembly/disassembly, diagnosing electrical problems, and was compiled from GMC and ISUZU factory repair
manuals.
The JR403-E transmission is fully electronic controlled, consisting of shift solenoids, a line pressure solenoid, a
converter clutch solenoid, a overrun clutch solenoid and a fluid temperature sensor. There is built into the
vehicles a self diagnostic procedure to aid in diagnosing electrical concerns and is also included in this manual.

No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
without written permission of Automatic Transmission Service Group. This includes all text illustrations,
tables and charts.
"Portions of materials contained herein have been reprinted under
license from General Motors Corp, Service & Parts Operations."
The information and part numbers contained in this booklet have
been carefully compiled from industry sources known for their
reliability, but ATSG does not guarantee its accuracy.
Copyright ATSG 2004
DALE ENGLAND

JIM DIAL

FIELD SERVICE CONSULTANT

TECHNICAL CONSULTANT

WAYNE COLONNA

ED KRUSE

TECHNICAL SUPERVISOR

TECHNICAL CONSULTANT

PETER LUBAN

GREGORY LIPNICK

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

JON GLATSTEIN

DAVID CHALKER

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

MIKE SOUZA

JERRY GOTT

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

GERALD CAMPBELL

ROLAND ALVAREZ

TECHNICAL CONSULTANT

TECHNICAL CONSULTANT

AUTOMATIC TRANSMISSION SERVICE GROUP


18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
1

You might also like