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Mechanistic Implications of Plastic Degradation PDF
Mechanistic Implications of Plastic Degradation PDF
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Review article
Abstract
Plastics have become an indispensable ingredient of human life. Their enormous use is a matter of great environmental and economic
concern, which has motivated the researchers and the technologists to induce different degrees of degradations in the plastic. These degradations
can be induced in a better way if their mechanistic implications are properly understood. A better understanding of the mechanism for these
degradations is also advocated in order to facilitate the proper use of the alternative waste disposal strategies. In view of the facts concerning
the plastic degradation, in this review article, we have discussed various types of polymeric degradations along with their mechanisms, which
include photo-oxidative degradation, thermal degradation, ozone-induced degradation, mechanochemical degradation, catalytic degradation and
biodegradation. This article also discusses the different methods used to study these degradations and the factors that affect these degradations.
2007 Elsevier Ltd. All rights reserved.
Keywords: Photo-oxidative degradation; Thermal degradation; Ozone-induced degradation; Mechanochemical degradation; Catalytic degradation and
biodegradation
1. Introduction
Plastics due to their versatility become the essential ingredients to provide a quality to life. These are now rival metals
in breadth of use and in severity of applications because of
their flexibility, toughness, excellent barrier and physical
properties and ease of fabrication [1e5]. The accumulation
of plastics in the environment is a matter of great concern
leading to long-term environment, economic and waste
management problems. Degradation of waste plastics through
various means becomes one of the alternatives to deal with
such problems [6,7]. A wide variety of synthetic polymers
absorb solar ultraviolet (UV) radiation and undergo photolytic,
photo-oxidative, and thermo-oxidative reactions that result in
the degradation of these materials [8,9]. The propensity of
plastic products to undergo solar UV radiation induced degradation/ozone-induced degradation has been increased by
addition of some additives in these polymers [10,11]. Besides
these degradations, biodegradation offers another most
* Corresponding author. Tel.: 91 0177 2830944; fax: 91 0177 2830775.
E-mail address: baljitsinghhpu@yahoo.com (B. Singh).
0141-3910/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.polymdegradstab.2007.11.008
efficient and attractive route to environmental waste management. The mechanisms involved in the biodegradation are
complex due to the interaction of different oxidative processes
which are caused by the oxygen present in the air either by the
microorganisms or by the combination of the two [12].
On the other hand, sometime the product needs stability
instead of degradation. Therefore, depending upon the product applications plastic needs controlled stability. In order
to increase the outdoor uses of plastics, the development
and production of polymers with increased weathering resistance is required similarly for the use in high temperature
applications, polymers need thermal stability [13e15]. To
control the stability, understanding of the mechanism is the
primary requisite. Keeping in view the facts for the plastic
degradation, in this review article, we have mainly discussed
the various types of polymeric degradations (photo-oxidative
degradation, thermal degradation, ozone-induced degradation,
mechanochemical degradation, catalytic degradation and biodegradation) and mechanism followed by these degradations.
We have also discussed the various methods used to study
these degradations and various factors which affect these
degradations.
562
2. Types of plastics
Plastics can be synthesized via the polymerization (polyaddition or polycondensation) of small molecules and are in general
classified into two groups i.e. thermoplastics and thermoset
plastics [16]. Thermoplastics are linear chain macromolecules
where the atoms and molecules are joined end-to-end into a series of long, sole carbon chains. The bi-functionality necessary
to form a linear macromolecule from vinyl monomers can be
achieved by opening the double bond and reaction proceeds by
a free radical mechanism. Such type of polymerization is known
as addition polymerization, polyethylene and polypropylene are
the examples [17e19]. On the other hand, thermoset plastics are
formed by step-growth polymerization under suitable conditions
allowing bi-functional molecules to condense inter-molecularly
with the liberation of small by-products such as H2O, HCl, etc. at
each reaction step [18]. In this class, the monomers undergo
some chemical changes (condensation) on heating and convert
themselves into an infusible mass irreversibly [20,21].
3. Types of plastic degradation
Changes in polymer properties due to chemical, physical or
biological reactions resulting in bond scissions and subsequent
chemical transformations are categorized as polymer degradation [22]. Degradation reflects changes in material properties
such as mechanical, optical or electrical characteristics in crazing, cracking, erosion, discoloration and phase separation [23].
Depending upon the nature of the causing agents, polymer degradations have been classified as photo-oxidative degradation, thermal degradation, ozone-induced degradation, mechanochemical
degradation, catalytic degradation and biodegradation [24].
3.1. Photo-oxidative degradation
Photo-oxidative degradation is the process of decomposition
of the material by the action of light, which is considered as one
of the primary sources of damage exerted upon polymeric substrates at ambient conditions. Most of the synthetic polymers
are susceptible to degradation initiated by UV and visible light.
Normally the near-UV radiations (290e400 nm) in the sunlight
determine the lifetime of polymeric materials in outdoor
applications [25e27]. Polymer degradation occurs mainly in
the ether parts of the soft-segments, where photo-irradiation
generates ester, aldehyde, formate and propyl end groups
[28]. UV radiations have sufficient energy to cleave CeC
bond [29]. The most damaging UV wavelength for a specific
plastic depends on the bonds present and the maximum degradation therefore occurs at different wavelengths for different
types of plastics, e.g. it is around 300 nm for polyethylene
(PE) and around 370 nm for polypropylene (PP). Photodegradation changes the physical and optical properties of the plastic.
The most damaging effects are the visual effect (yellowing), the
loss of mechanical properties of the polymers, the changes in
molecular weight and the molecular weight distribution for
the same [30e40]. PE and PP films when exposed to solar
UV radiation readily lose their extensibility, mechanical
integrity and strength along with decrease in their average molecular weight [33e37]. Mechanical integrity of polystyrene
(PS) is diminished through extensive chain scission during photodegradation [38,39]. Another important study carried out on
light-induced damage to PS plastics compounded with flame
retardant additives has reduced the risk of fire when the plastics
have been used as building construction materials [40].
At any given temperature and moisture content, the rate of
weathering increases with an increase in UV flux. Tensile
stressing of stabilized types of PP in thermo-oxidative and
photo-oxidative environment has accelerated embrittlement of
the polymers [31]. In one study, tensile stress has been applied
at constant load (in the range of 0e6.86 MN/m2) to observe the
behavior of stabilized and unstabilized types of isotactic PP in
the course of thermo-oxidative aging at 80e130 C, photooxidative aging at 45 C and relative humidity of 65%. From
kinetic evaluation of the temperature-dependence of weight
changes of unstabilized PP during thermo-oxidative aging, it
has been found that the weight losses of unstressed and
tension-stressed specimens have obeyed the kinetic equations
for a reaction of the first order [32]. Along with stress, introduction of carbonyl group on polymeric backbone has also accelerated photochemical degradation. PS undergoes photochemical
ring-opening reactions, which leads to backbone cleavage by
subsequent Norrish Type II reactivity [41,42].
3.1.1. Mechanism of photodegradation
The mechanisms of the degradation and oxidation reactions
are determined by the extraneous groups and/or impurities in
the polymer, which absorb light quanta and form excited states.
Initially short-lived singlet state is transformed to long-lived
triplet state [43]. Excited triplet states may cleave the polymer
chains and form radical pairs (Norrish Type I reaction) or form
pairs of saturated and unsaturated chain ends by hydrogen
transfer (Norrish Type II reaction) [44]. The polymer radicals
thus formed may add molecular oxygen (in triplet ground state)
to peroxy radicals, which abstract hydrogen and form hydroperoxide groups, which absorb UV light or become excited by
energy transfer, the weak OeO bonds break and pairs of alkoxy
and hydroxyl radicals are formed which may react in various
ways, e.g. by hydrogen abstraction, chain scission, rearrangement, etc. and accelerate photodegradation [45]. Double bonds
may add excited oxygen molecules in singlet state. In this
reaction, the double bond is shifted to an adjacent CeC bond
and a hydroperoxide group is formed. Some synthetic polymers, e.g. aromatic polyesters and polyamides, have inherent
absorption of UV light, causing excitation, radical formation,
oxygen addition, splitting off small molecules, chain scission,
etc. Some of these polymers are auto-stabilized towards photodegradation by formation of an oxidized surface layer with high
absorption of near UV and visible light of short wavelengths,
preventing further penetration of light into deeper layers [46].
In photo-oxidative degradation, mechanism involves autooxidation cycle comprising various steps shown in Scheme 1.
3.1.1.1. Initiation. The absorption of UV light that has sufficient energy to break the chemical bonds in the main polymer
Initiation
.
R
.
*
Z
.
R
RiOOH
Z
Z*
RiOO
RiOO
Ri
O2
hv
Initiator
563
+ Z
Scheme 3.
Propagation
ROO
O2
ROO
ROOH
Termination
.
.
R
ROO
ROOR
Scheme 1.
uv
.H
H
C
uv
C
Scheme 2.
hv
TiCl4
hv
TiO2
TiO2
TiCl3
O2 , RH
Scheme 4.
Cl
TiO2
HOO
564
O
O
H2
C
CH 2
C
C
H2
CH 2
CH 2
C
C
H2
H2
C
Type I
CH 2
C
H2
H2
C
Type II
C
C
H2
CH 2
CH 2
CH 2
CH 3
OH
RH
Scheme 5.
3.1.1.3. Termination reactions. The termination of photodegradation is achieved by mopping up the free radicals to
create inert products. This occurs naturally by combining
free radicals or assisted by using stabilizers in the plastic.
O
OH
O
C
OH
O
C
H
CH
CH2 CH2
O2
HC
Scheme 6.
OH
CH CH CH 2
Radical formation
via above eq.
O2
hv
O2
RCH
O2
O
1
565
RCH2CH
CH2
RCH
CHCH2OOH
Radical Reactions
CHCH2OOH
Scheme 7.
CH3
C
/Mn2
M
Mn1
Mn /Mx My
The chain end degradation starts from the end of the chain and
successively releases the monomer units. This type of degradation route is also known as depolymerization reaction, which
involves successive release of monomer units from the chain
ends. Such reactions are the opposite of the propagation step
in addition polymerization and occur through free radical
mechanism. In this type of degradation, molecular weight of
the polymer decreases slowly and large quantity of the
monomer is liberated simultaneously. For example, poly amethylestyrene synthesized through anionic mechanism upon
heating from 70 C to 60 C undergoes degradation from
the chain end carrying the active carbanion in such a manner
C
CH2
CH3
CH3
CH3
CH2
C(O)OCH3
C(O)OCH3
Scheme 8.
566
O
OH H
hv
OH
Scheme 9.
+H
H
CH2
CH2
H
CH2
CH2
hv
O
O
H
C
CH2
CH2
O2
Scheme 10.
H
CH2
CH2
+ OH
H
CH2
567
CH2
CH2
CH2
H2C
CH2
Scheme 11.
O
C
CH2
CH2
O
C
CH O
OH + CH2
O
C
OH
+ CH
CH
O
C
CH
CH2
O HC
CH2
+ CO2
O
C
OH
CH2
CH
CH3
CH
O
C
CH
+ CH3 C
Scheme 12.
CH3 + CO
568
Initiation
(R)n
(R)n
(R)n-1
Propagation
(R)n
+ R
Termination
R
+ RO
ROR
+ ROO
ROOR
RO
+ RO
ROOR
RO
+ ROO
ROR
ROO
+ ROO
+ O2
ROOR
+ O2
Scheme 13.
when other oxidative aging processes are very slow and the
polymer retains its properties for a rather longer time
[86e88]. The presence of ozone in the air, even in very small
concentrations, markedly accelerates the aging of polymeric
materials [89]. This process in saturated polymers is accompanied by the intensive formation of oxygen-containing
compounds, by a change in the molecular weight and by
impairment of the mechanical and electrical properties of
the specimens [5]. Exposure of polymers to ozone results in
the rapid and consistent formation of a variety of carbonyl
and unsaturated carbonyl products based on aliphatic esters,
ketones, and lactones as well as aromatic carbonyl associated
with the styrene phase. This follows by a more gradual formation of ether, hydroxyl and terminal vinyl groups with time
and concentration [90]. These reactions of ozone with
polymers occur with main chains containing C]C bonds,
aromatic rings or saturated hydrocarbon links. The reaction
proceeds through unstable intermediates such as the bipolar
ion or peroxy radicals, which can isomerize or degrade, cause
decomposition of macromolecules [91]. Under the influence of
external load, the rate of ozone oxidation and hydrogen atom
OOH
CH2 CH
CH2 CH
CH2
CH
CH2
CH
CH2 CH
O2200 C
CH2 CH
CH2
CH2 CH
O
CH2 CH
O
CH2 CH
CH2 CH
CH2
CH2 CH
CH2
CH2
Scheme 14.
CHO
CH2
CH
CH2
HO
CH2 CH
This is due to the reason that the rubber molecule breaks into
radicals, and oxygen as radical scavenger readily reacts with
them, leading to permanent chain breakage, whereas nitrogen
is not a radical scavenger and thereby led to radical recombination [18]. The degradation of high molecular weight PS
occurs under the turbulent flow and the drag reduction efficiency decreases with time due to the mechanical degradation
of the polymer molecules [106,107]. In one study mechanical
degradation of polymers during their mechanical mixing of binary mixtures of cis-polyisoprene with stereo-regular poly(butadiene), and with butadieneemethylstyrene or butyl rubbers
leads to considerable changes in the molecular characteristics
of the components [108]. The mechano-degradation of polymers in melts occurs in terms of free radical processes. In
this processing, there is a decrease in the width of the molecular weight distribution function, a quantitative correlation
between ruptures and crosslinks on the one hand and change
in double bond concentration on the other and an increase in
long-chain branching due to the reaction of chain-side radicals
[109e111]. The mechanochemical degradation of PMMA in
the presence of nitroxides acting as chain terminating agents
creates macro-radicals, which are used in free radical polymerization reactions [112]. Mechanochemical dechlorination of
PVC with various oxide powders, i.e. CaO, Fe2O3, SiO2 and
Al2O3, in air reduces the molecular weight of PVC [113].
O3
C
OO+ O
O
C
569
O-
Scheme 15.
O
C
+C
OC
570
CH3
CH2
CH3
CH2
CH3
CH
CH2
CH2
O3
CH2
CH
O
CH2
CH
CH2
CH3
CH
CH2
H2O Hydrolysis
CH 3
CH2
CH
CH3
CH2
CH2
CH
CH2
H2O2
Scheme 16.
CH 3
CH 3
mill
CH2
OCH 3
CH 3
CH3
PMMA attack
C
OCH 3
77C
C
O
CH2
CH 2
CH2
CH 3
CH 3
OCH 3
OCH3
CH 3
CH 3
CH 3
-scission
CH2
H
OCH 3
C
O
CH2
CH2
OCH 3
OCH 3
Scheme 17.
OCH 3
OCH 3
Initiation
R1
R2
R1
R2
Propagation
R3
R1
R2
C2
R2
R4
R4
Termination
R5
R6
R5
R7
R8
R7
R6
R8
Catalysts
Fe/ Activated charcoal +H2
R9
R9
R10
R10
R11
R11
Scheme 18.
571
heat to produce hydrocarbon radicals. In propagation, the hydrocarbon radical decomposes to produce lower hydrocarbons
such as propylene, followed by b-scission and abstraction of H
radicals from other hydrocarbons to produce a new hydrocarbon radical. Disproportionation or recombination of two radicals is termination reaction. During catalytic degradation with
Fe/activated charcoal (AC) in a H2 atmosphere, hydrogenation
of hydrocarbon radical (olefin) and the abstraction of the H
radical from hydrocarbon or hydrocarbon radical generate
radicals, enhancing degradation rate. In a reaction temperature
lower than 400 C or a reaction time shorter than 1.0 h, many
macromolecular hydrocarbon radicals exist in the reactor, and
recombination occurs readily because these radicals cannot
move fast. However, with Fe/AC in a H2 atmosphere, these
radicals are hydrogenated and therefore recombination may
be suppressed. Consequently, it seems as if the decomposition
of the solid product is promoted, including low polymers
whose molecular diameter is larger than the pore size of the
catalysts. Wall et al. [126] have studied the catalytic degradation of waste plastics and have found that when these polymers
have been heated above 380 C, they undergo depolymerization and degradation by a free radical chain reaction.
3.5.2. Methods for catalytic degradation
3.5.2.1. Batch autoclave method. The thermal and catalytic
degradation of plastic sample can be performed in a batch
autoclave. Definite weight of polymer sample and definite
weight of catalyst are charged into the reactor. After purging
the inner air of the reactor with a reaction gas (H2 or Ar),
more reaction gas is added to 4.0 MPa and heated to the reaction temperature while being agitated at 70 times/min. At the
end of the reaction, the heaters are removed and the reactor is
cooled to ambient temperature in air. The gaseous products
can be analyzed through gas chromatography and liquid products can be separated from solid products by suction filtration
with an aspirator. The boiling-point distribution of the liquid
products is obtained by simulated distillation. The residue
from the suction filtration is then washed with toluene, dried
in air, and weighed as a solid product. This solid product
includes both unreacted product (low polymer) and excessive
cracked product (coke precursor or coke). However, the latter
is produced on the surface of the catalyst and could not be
separated from the former when the reaction temperature is
low or the reaction time is short [127]. PP has been pyrolyzed
over various catalysts using a laboratory fluidized-bed reactor
operating isothermally at ambient pressure using zeolite
catalysts [121]. Solid phase microextraction has also been
used to analyze the products evolved in the thermal degradation of PP [59].
3.6. Biodegradation
H
H
572
573
574
CH2
C
H
that is [PS-g-poly(AAc)], [PS-g-starch] and [PS-g-poly(AAc)co-starch] films by soil burial method. It has been observed
that 37% degradation has occurred in PS when modified
with starch after 160 days and no degradation has been seen
in the case of PS grafted with poly(AAc). This is because
starch is a natural hydrophilic polymer and has more susceptibility for bacterial and fungal degradations in soil as ambient
environment available for their growth. This is possible due to
scissoring caused by the microorganism in some chains at the
site of grafting and polymer chains may get breakdown and
decrease the number of carbon atom in the chains [208]. It
has also been observed by Wool and co-workers that the following exposure to soil test conditions, micrographs of thin
films clearly showed the colonization of microorganisms
within channels of the matrix that has been initially occupied
by starch [155]. Apart from weight loss, change in color of the
starch modified PS films has also been observed. FTIR spectra
have shown that with passage of time, the soil microorganisms
have consumed starch portion of the grafted product [208].
4.6. Additives
Non-polymeric impurities (such as residues of polymerization catalysts, transformation products of additives), fillers or
pigments affect the resistance to degradation. Yang et al.
[209] have reported that the thermal stability slightly decreases and the ash content increases when the ligno-cellulosic
filler loading increases in the sample. The dispersion and interfacial adhesion between the ligno-cellulosic filler and thermoplastic polymer are the important factors affecting the thermal
stability of the composite system [209]. Metals act as good
pro-oxidants in polyolefins making polymer susceptible for
thermo-oxidative degradation. For example, manganese (Mn)
is a suitable metal participating in metal combination for
pro-oxidant activity. Upon activation by heat in the presence
of oxygen, pro-oxidants have produced free radicals on the
polyethylene chain which have undergone oxidation and
have changed the physical properties of the polymers [4]. In
addition, the pro-oxidant catalyzes the reaction of chain scission in the polymer, producing low molecular mass oxidation
products, such as eCOOH, eOH, C]O group containing
products [210]. Traces of transition metals have accelerated
thermal oxidative processes of polyolefins by inducing hydroperoxide decomposition [21]. For example, TiO2 delustrant
has made the polyamides susceptible for heat- and lightinduced oxidation [29]. Oxidation of plastic (polyolefin) is
chromic acid
CH2
80-100C
CH2
575
CH2
H2O
CH2
CH2
CH2
CH2
OH
Cr
C
(OH)3
H
Scheme 19.
C
OH
576
POOH
Fe3+
+ PO + OH
Fe3+
+ POOH
Fe2+
+ POO
POO
PO
+
+
PH
PH
+ P
POOH
POH
Scheme 20.
thermal degradation of the polymer [219]. Branching in polymer chain increases thermal degradation [3,20]. Crosslinking
decreases the rate of photodegradation by locking the polymer
structure and preventing lamellar unfolding because these
actions prevent the separation of photo-produced radicals and
favor the radicaleradical combination [41].
4.8. Methods of synthesis
Methods of synthesis show the noteworthy effect on the
stability of the polymers [220]. For example, anionic polymerized PS showed more photo-stability than free radically
formed polymer due to the presence of peroxide residue in
the latter, which is labile for photodegradation [221]. PP
synthesized by bulk polymerization and by ZieglereNatta
catalyst is more susceptible towards photodegradation as
compared to copolymerized PP [222].
4.9. Effect of substituents
Substituents effect the degradation processes in many
polymers containing labile a-hydrogen in the repeating units
and modify the reaction course profoundly even if the mainchain scission reactions prevail. For ethylene and 1-substituted
ethylene, chain-end scission reactions are predominant,
producing either little or up to 50% monomer as volatiles. In
1,1-Disubstituted ethylene, repeated units apparently favored
100% monomer yield, whereas chlorine as substituents did not
favor chain end degradation route [18]. Thermal stability of
a polymer decreases as the number of substituents on polymer
backbone increases. Phenyl group in styrene unit of PS makes
CeC backbone labile for thermal degradation. Based on the
same fact PE shows more thermal stability as compared to
PP and polyisobutylene. The effect of substituent groups on
the stability of the backbone CeC bond is apparent from the
comparison of the bond dissociation energies for CeC bond
(in kcal/mol), CH3eCH3 88, CH3CH2CH3 85, (CH3)3
CCH3 80 and C6H5CH2CH3 70. In PVC, the presence of
allylic positioned chlorine atom favored dehydrochlorination
of the polymeric chain as double bond activated the release
of chlorine radical as shown in Scheme 21.
The elimination of the first molecule of HCl and consequent formation of a double bond on PVC chain subsequently
activates the neighboring chlorine atom which has assumed
the nature of an allylic chlorine, causing elimination of
another HCl molecule, with the process continuing to repeat
CH2
CHCl
CH2
CH2
CHCl
CH2
CH2
CHCl
CH
CH
CHCl
CHCl
+ H+
CH
CH
CHCl
+ Cl
O 2 / PH
POOH
O2 / PH
POOH
CH
Scheme 21.
CH
CHCl
+ HCl
577
temperature and high humidity enhance hydrolytic degradation of the polymers. Temperature of the material and the
presence of moisture show a considerable synergistic effect
on the photodegradation of the polymeric materials [11].
Moisture promotes the light-induced degradation due to the
fact that under high humidity soluble photo-stabilizers might
leach out of the plastic matrix, reducing the effectiveness of
the light stabilizer and leading to degradation. The presence
of high humidity, particularly at the higher temperatures tends
to increase the photo-damage in polymers such as thermoplastic polyester elastomers [39]. Even a small increase in solar
UV level dramatically accelerates the deterioration processes
in plastics at high temperature [224]. It is the synergistic effect
of high temperature and solar UV radiation that is responsible
for the rapid degradation of the polyethylene films under these
conditions [224]. Weathering is a degradation process and as
such is temperature dependent, i.e. it will occur more rapidly
at higher temperatures. The general rule is that for every 10 C
increase in temperature the reaction rate will double. Tropical
areas therefore suffer not only from an increase in UV
exposure but also faster reaction rates because of the increased
temperatures. Humidity also affects the degradation processes;
most weathering processes are considerably slower in hot dry
climates than in hot wet climates [30].
Oxygen affects the mechanochemical degradation of rubber
at ambient temperature. For instance, degradation has been
found to be almost absent when rubber is masticated in an atmosphere of nitrogen. However, when the process has been
repeated in the presence of a small amount of oxygen or air,
degradation has been observed very quick and significant.
This is because during degradation free radicals are produced
at the end of the scissor fragments of the chain. In nitrogen,
however, the primary radicals formed under shear immediately
recombine to give no effective chain breakage. Oxygen due to
its radical scavenger nature readily reacts with the free radicals
formed at the fragmented ends of the polymer molecule and
renders the chain break permanent [65]. Thermal dehydrochlorination of PVC in the presence of oxygen occurs faster than
the inert atmosphere [213]. During processing, carbon radicals
are formed from chain scission because of strong shear forces.
These radicals then react with oxygen to form peroxy radicals,
and finally, hydroperoxides [225].
homolysis
M
k recombination
Scheme 22.
X = trap
2
578
579
580
581
582
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