Functional Testing of G60-A Test Results Engro

1
Test Report of Generator Protection Relay (G60-A) for

Engro Powergen Project
Customer
Relay Type
Panel Identification
Relay Identification
Relay Make
Model
Serial No.
Firmware Revision
Auxiliary Voltage
Test Starting Date
Test Set Used
Engro Powergen
Numerical Generator Management Relay
Generator Protection Panel GPP
Generator Protection
GENERAL ELECTRIC
G60-G01-HCH-F8F-H67-M8F-P6D-U6D-W6C
AALC07000443
5.4
125V DC
16-04-2015
Freja 300
Mr.Mubasher Ahmed, Testing/Commissioning Engineer.
Contact Number: +92 333 408 30 86
Mr.Ijlal, Engro Powergen
Tested By
Witnessed By
General Data
Generator Genout Voltage
Connection Type
CT Ratio Genout Side (CT-6)
CT Ratio Neutral Side (CT-1)
VT Ratio (VT-G)
Aux. Neutral VT(NET)
11.0 kV
WYE
8000/1
8000/1
13.8kV/100V
13.8kV/200V
Testing Procedure
1.
2.
3.
4.
5.
6.
7.
Verify that the relay rear connection/wiring is according to referred drawings.

Power up relay at its rated voltage mentioned on face plate of relay.
Verify that In Service green LED on face plate is lit up.
Verify that different protection units inside the relay are configured on desired
settings.
Isolate the relay from field side wiring as per referred drawing.
Inject different voltage & current values (according to relay trip settings) to
relay and check its functionality and behavior.
Note down all test results in tables given below.
EPESOL(PVT)LTD
Partner
SHT1OF14
GEEnergy

1.
Measuring / Metering Accuracy
Source
Phase
Involved
Ratio
Applied Analog
Signals (Secondary)
Measured Value
(Primary)
Source 2,Line Side

Source 2, Line Side
Source 2, Line Side
Source 1, Neutral Side
Main PTs (VTG-P)
Main PTs (VTG-P)
Main PTs (VTG-P)
NET
Ia1
Ia2
Ia3
Ib1
Ib2
Ib3
V1
V2
V3
VT
8000/1
8000/1
8000/1
8000/1
8000/1
8000/1
13.8kV/100V
13.8kV/100V
13.8kV/100V
13.8kV/220V
1.00 0A
1.00 240A
1.00 120A
1.00 0A
1.00 240A
1.00 120A
(57.70)100V
(57.7240)100V
(57.7120)100V
1000 V
7.994-0 kA
8.002-119 kA
7.994-240kA
7.995-0 kA
8.002-119 kA
7.994-240kA
13.796-330 kV
13.794-90 kV
13.808-210 kV
6.27-0 kV
2.
Stator Differential Protection (87G)

Pickup
Slope 1
Break 1
Break 2
Slope 2
2.1
=
=
=
=
=
0.083 P.U
10 %
1.00 P.U
3.07 P.U
60 %
Pickup Accuracy
I Applied at Gen out Side( (Amp)
Sr.
I Applied at Neutral Side (Amp)
Status
Ia1
Ia2
Ia3
Ib1
Ib2
Ib3
1.00
1.00
240
1.00
120
1.00
1.00
240
1.00
120
Stable
0.90
0.90
240
0.90
120 0.810
0.810
240
0.810
120
No Pickup
0.90
0.90
240
0.90
120 0.809
0.809
240
0.809
120
Pickup
3.50
3.50
240
3.50
120
1.41
1.41
240
1.41
120
No Pickup
3.50
3.50
240
3.50
120
1.40
1.40
240
1.40
120
Pickup
EPESOL(PVT)LTD
Partner
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GEEnergy

2.2
Operating Time Accuracy
Ia1
Ia2
Ia3
Ib1
Ib2
Ib3
Measured
Time
(msec)
1.00
1.00
240
1.00
120
0.00
0.00
240
0.00
120
13.00
I Applied at Genout Side( (Amp)
Sr.
1
3.
I Applied at Neutral Side (Amp)
Status
Trip
Negative Phase Sequence (Generator Unbalance Alarm 46A)

3.1
Pickup Accuracy
Inom.
Stage 2 Pickup
Time Delay
Sr.
=
=
=
0.830 P.U.
10.00%
6.0 sec
Applied Current Gen out Source 2 (Amp)

Ia2
Ia3
I1
I2
Ia1
Status
I3
0.050
0.050
0.050
120
240
No Pickup
0.051
0.051
0.051
120
240
Pickup
: Phase T
OC and Stator Diff. Settings should be switched off to test this function.
Negative Phase Sequence ( Generator Unbalance Trip 46T)
4.
4.1
Pickup Accuracy
Stage 1 Pickup
Stage 1 K Value
Stage 1 min.
Stage 1 max.
Stage 1 K Reset
=
=
=
=
=
10.00 %
6.40
0.250 Sec
640.0 Sec
256.0 Sec
Applied Current Gen Out Source 2 (Amp)
Sr.
Status
Ia1
Ia2
Ia3
I1
I2
I3
0.084
0.084
0.084
120
240
No Pickup
0.085
0.085
0.085
120
240
Pickup
EPESOL(PVT)LTD
Partner
SHT3OF14
GEEnergy

4.2
Applied Current Neutral Source 2 (Amp)
Sr.
Ia1
1.00
1.50
2.50
1
2
3
5.
Ia2
1.00
1.50
2.50
Ia3
1.00
1.50
2.50
I1
0
0
0
I2
120
120
120
Measured Time
( Sec )
I3
240
240
240
4.434
1.994
0.733
Sensitive Directional Power Stage 1(32 N. Stop)

5.1
Pickup Accuracy
Directional Power RCA
Stage 1 SMIN
Stage 1 Delay
Sr.
V1
=
=
=
180
0.035 P.U
3.0 Sec
Applied Voltage (Volts)

V2
V3 V1 V2 V3
Applied Current Source 2 (Amp)

Ia1
Ia2
Ia3 I1 I2 I3
Status
57.70 57.70 57.70
240
120
0.035 0.035 0.035 180
60
300
No
Pickup
57.70 57.70 57.70
240
120
0.036 0.036 0.036 180
60
300
Pickup
5.2
Sr.
1
6.
V1

V2
Ia1
Ia2
Ia3
I1 I2 I3
0.2
0.2
0.2
180
V3
57.70 57.70 57.70
V1 V2 V3
0
240
120
60
Measured
Time (m
Sec)
300
3.074
Sensitive Directional Power Stage 2 (32-2)

6.1
Pickup Accuracy
Directional Power RCA
Stage 2 SMIN
Stage 2 Delay
Sr.
V1

V2
V3 V1 V2
=
=
=
V3
180
-0.007
0.50 Sec
Ia1
Ia2
Ia3
I1 I2 I3
Status
57.70 57.70 57.70
240
120
0.007
0.007
0.007
180
60
300
No
Pickup
57.70 57.70 57.70
240
120
0.008
0.008
0.008
180
60
300
Pickup
EPESOL(PVT)LTD
Partner
SHT4OF14
GEEnergy

6.2

Sr.
1
7.
V1
V2
V3
V1 V2 V3
57.70 57.70 57.70
240
120
Ia1
Ia2
Ia3
I1 I2 I3
0.005 0.005 0.005 180
60
Measured
Time
(mSec)
300
579
Loss of Field Stage 1 (40):

7.1
Pickup Accuracy
Center
Radius
Time Delay
Off Set
= 44.14 ohm
= 34.76 ohm
= 1.000 sec
= 9.38 ohm
V1

V2 V3 V1 V2 V3
20
20
20
240
120
0.254
0.254
0.254
90
330
20
20
20
240
120
0.255
0.255
0.255
90
330
Sr.
7.2
Applied Current Sorce 2 (Amp)

Ia1
Ia2
Ia3 I1 I2 I3
210
78.74
No
210
78.41
Yes
V1
V2 V3 V1 V2
V3
Ia1
Ia2
Ia3
I1
I2
I3
20
20
120
0.51
0.51
0.51
90
330
210
8.
Pickup

Sr.
Z
ohm
20
240
Measured
Time
(sec)
1.024
Loss of Field Stage 2 (40):

8.1
Pickup Accuracy
Center
Radius
Time Delay
Off Set
=
=
=
=
80.98 ohm
71.60 ohm
1.00 sec
9.38
V1

V2 V3 V1 V2 V3
20
20
20
240
120
0.132 0.132 0.132
90
330 210 151.52
20
20
20
240
120
0.133 0.133 0.133
90
330 210 150.38
Sr.
EPESOL(PVT)LTD

I1 I2 I3
Ia1
Ia2
Ia3
Z
ohm
Status
No
Pickup
Yes
Partner
SHT5OF14
GEEnergy

8.2
Sr.
1
9.
Operating Time Accuracy (at 36.0 ohm)
V1

V2 V3 V1 V2
V3

Ia1
Ia2
Ia3 I1 I2 I3
20
20
120
0.17
20
240
0.17
90
330
210
1.034
Phase Over Voltage Element (59P1):

9.1
Pickup Accuracy
Pickup
Time Delay
Sr.
=
=
1.200 P.U.
0.50 Sec

V3
V1
V2
Status
V1
V2
69.18
69.18
69.18
240
120
No Pickup
69.19
69.19
69.19
240
120
Pickup
9.2
Sr.
1
10.
0.17
Measured
Time (sec)
V3

V1
V2
V3
V1
V2
V3
Measured Time
(Sec)
75.00
75.00
75.00
240
120
0.554
Under Frequency (81-1U):

10.1
Pickup Accuracy
Pickup Level
49.00 Hz
Sr.
Voltage Applied
(Volts)
Applied Frequency
(Hz)
Status
1
2
63.50
63.50
49.01
49.00
No Pickup
Pickup
EPESOL(PVT)LTD
Partner
SHT6OF14
GEEnergy

11. Under Frequency (81-2U):
11.1
Pickup Accuracy
Pickup Level
Time Delay
Voltage Applied
(Volts)
63.50
63.50
Sr.
1
2
11.2
Applied Frequency
(Hz)
47.50
47.49
No Pickup
Pickup
Applied Frequency
(Hz)
47.00
Measured Time
( Sec)
3.10 Sec
Status
Over-Frequency (81-1O):
12.1
Pickup Accuracy
Pickup Level
13.
47.50 Hz
3.00 Sec

Voltage Applied
(Volts)
63.50
Sr.
12.
=
=
51.00 Hz
Sr.
Voltage Applied
(Volts)
Applied Frequency
(Hz)
Status
1
2
63.50
63.50
50.98
50.99
No Pickup
Pickup
13.1
Pickup Accuracy
Pickup Level
Time Delay
=
=
52.50 Hz
3.00Sec
Sr.
Voltage Applied
(Volts)
Applied Frequency
(Hz)
Status
1
2
63.50
63.50
52.49
52.50
No Pickup
Pickup
EPESOL(PVT)LTD
Partner
SHT7OF14
GEEnergy

13.2
14.
Sr.
Voltage Applied
(Volts)
Applied Frequency
(Hz)
Measured Time
( Sec)
63.50
53.00
3.10
14.1
Pickup Accuracy
Pickup Level
Time Delay
=
=
52.50 Hz
30.00 Sec
Sr.
Voltage Applied
(Volts)
Applied Frequency
(Hz)
Status
1
2
63.50
63.50
52.49
52.50
No Pickup
Pickup
Applied Frequency
(Hz)
53.00
Measured Time
( Sec)
30.10
14.2

Voltage Applied
(Volts)
63.50
Sr.
1
Note: Overfrequency Stage 2 & Stage 3 has same pickups

15.
Phase Under Voltage (27-U1):

15.1
Pickup Accuracy
Pickup
Curve
Time Delay
Sr.
=
=
=
0.90 P.U (Phase to Ground)

Definite Time
10.00 Sec

V2
V3
V1
V2
V1
V3
Status
51.94
51.94
51.94
240
120
No Pickup
51.93
51.93
51.93
240
120
Pickup
EPESOL(PVT)LTD
Partner
SHT8OF14
GEEnergy

16.
Phase Under Voltage (27-U2):

16.1
Pickup Accuracy
Pickup
Curve
Time Delay
Sr.
=
=
=
0.90 P.U (Phase to Ground)

Definite Time
3.00Sec

V3
V1
V2
Status
V1
V2
V3
40.41
40.41
40.41
240
120
No Pickup
40.40
40.40
40.40
240
120
Pickup

V3
V1
V2
V3
Measured Time
(Sec)
120
3.034
16.2 Operating Time Accuracy
Sr.
1
17.
V1
V2
30.0
30.0
30.0
240
Phase Time Over Current with Voltage Restraint (51V)

17.1 Pickup Accuracy
Pickup Level
Curve
TD Multiplier
Voltage Restrained
Sr.
V1
= 0.997 P.U
= IEEE Mod Inv
= 2.00
= Enabled
V2
Ia1
V3
V1 V2 V3
Ia2
Ia3
I1
I2
Status
I3
57.70 57.70 57.70
240
120
0.997 0.997 0.997
240 120
No
Pickup
57.70 57.70 57.70
240
120
0.998 0.998 0.998
240 120
Pickup
0.00
0.00
0.00
240
120
0.100 0.100 0.100
240 120
No
Pickup
0.00
0.00
0.00
240
120
0.101 0.101 0.101
240 120
Pickup
EPESOL(PVT)LTD
Partner
SHT9OF14
GEEnergy
10

Sr.
V2
Ia1
V1
V3
V1 V2 V3
Ia2
Ia3
I1
I2
Measured
Time(Sec)
I3
57.70 57.70 57.70
240
120
2.00 2.00 2.00
240 120
7.574
50.00 50.00 50.00
240
120
2.00 2.00 2.00
240 120
6.334
40.00 40.00 40.00
240
120
2.00 2.00 2.00
240 120
5.044
30.00 30.00 30.00
240
120
2.00 2.00 2.00
240 120
4.004
10.00 10.00 10.00
240
120
2.00 2.00 2.00
240 120
2.294
0.00
240
120
2.00 2.00 2.00
240 120
1.915
18.
0.00
0.00
Phase Instantaneous Time Over Current-1 for (50 P)

18.1
Pickup Accuracy
Pickup Level
Time Delay
Sr.
=
=
3.076 P.U
0.01Sec

Ia3
I1
I2
Status
Ia1
Ia2
3.077
3.077
3.077
240
120
No Pickup
3.078
3.078
3.078
240
120
Pickup
I3
Measured Time
( Sec )
120
0.041
18.2
Sr.
1
Ia1
I3

Applied Current Neutral Source 1 (Amp)
Ia2
Ia3
I1
I2
4.00
4.00
EPESOL(PVT)LTD
4.00
240
Partner
SHT10OF14
GEEnergy
11

19.
Phase Instantaneous Time Over Current-1 for (50BF)

19.1

Pickup Level
Time Delay
Sr.
1
20.
= 0.200 P.U
= 0.250 Sec (in logic)

Ia3
I1
I2
Ia1
Ia2
1.39
1.39
1.39
=
=
=

V3
V1
V2
V1
V2
64.59
64.59
64.59
64.60
64.60
64.60
268.9
1.12 P.U.
Definite Time
5.00
Applied Freq
Hz
Status
V3
240
120
50
No Pickup
240
120
50
Pickup
Status
V3
Applied Freq
Hz
Over Excitation Protection Stage 2(24 T):

20.1
Pickup Accuracy
Pickup
Curve
T.D
Sr.
120
Pickup Accuracy
Pickup
Curve
T.D
20.
240
Measured Time
(mSec)
Over Excitation Protection Stage 1(24):

20.1
Sr.
I3
= 1.15 pu
= Definite Time
= 3.00

V3
V1
V2
V1
V2
1.
66.30
66.30
66.30
240
120
50
No Pickup
2.
66.32
66.32
66.32
240
120
50
Pickup
EPESOL(PVT)LTD
Partner
SHT11OF14
GEEnergy
12

20.2
Sr.
1.
V1
V2
72.0
72.0

V3
V1
V2
72.0
240
V3
Applied Freq
Hz
Measured Time
( Sec )
120
50
3.114
3rd Harmonic Neutral Under Voltage Protection (27TN)
21.
21.1
Pickup Accuracy
Pickup Level
Time Delay
= 0.0087 pu
= 5.00 sec
Sr.
1
Voltage Applied Neutral Source 1 Aux VT (Volts)

2.00
Status
No Pickup
1.90
Pickup
23.
Accidental Energization(AE)
23.1
Pickup Accuracy
AE Armed
Under Voltage
Over Current
=
=
=
UV & OFFLINE
0.7 PU
0.3 PU
Sr.
V1 V2 V3
V1
V2
V3
0.00
0.00
0.00
240
120
0.301 0.301 0.301
240 120
No
Pickup
0.00
0.00
0.00
240
120
0.300 0.300 0.300
240 120
Pickup
41.50 41.50 41.50
240
120
0.301 0.301 0.301
240 120
Normal
41.60 41.60 41.60
240
120
0.300 0.300 0.300
240 120
Delatched
EPESOL(PVT)LTD
Ia1
Ia2
Ia3
Status
I1
I2
I3
Partner
SHT12OF14
GEEnergy
13

23.2
Sr.
1
V1
V2
Ia1
Ia2
Ia3
0.00
0.00 0.00
0.80
0.80
0.80
V3
V1 V2 V3
0
240
120
I1 I2 I3
0
Measured
Time(msec)
240 120
23.50
hase TOC and Stator Diff.

Settings should
be switched off to test this function.
24.
Ground Time Over Current-1 (51G)
24.1 Pickup Accuracy
Pickup Level
Time Delay
Sr.
=
=
0.065 P.U
1.00 Sec
Applied Ground Current (Amp)
Status
Ig
I1
0.066
No Pickup
0.067
Pickup
Sr.
1
Applied Ground Current (Amp)

Ig
I1
0.100
EPESOL(PVT)LTD
Measured Time
(Sec)
1.02
Partner
SHT13OF14
GEEnergy
14

25.
Verification of LEDs
Sr.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Configuration
Stator differential
Phase TOC
Phase IOC
Ground TOC
Generator Unbalance
Phase UV 1
Phase UV 2
Phase OV 1
Volts Per Hz 1
Volts Per Hz 2
Loss of excitation
Accidental Energization
3rd harmonic under voltage
Sensitive directional Power stage 1
Sensitive directional Power stage 2
Remarks
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Tested By
Witnessed By
Mr.Mubasher Ahmed
EPESOL PVT LTD
Mr.Ijlal
Engro Powergen
EPESOL(PVT)LTD
Partner
SHT14OF14
GEEnergy

Functional Testing of G60-A Test Results Engro

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1

Test Report of Generator Protection Relay (G60-A) for

Verify that the relay rear connection/wiring is according to referred drawings.

Test Report of Generator Protection Relay (G60-A) for

Measuring / Metering Accuracy

Source 2,Line Side

Stator Differential Protection (87G)

I Applied at Gen out Side( (Amp)

I Applied at Neutral Side (Amp)

Test Report of Generator Protection Relay (G60-A) for

Operating Time Accuracy

I Applied at Genout Side( (Amp)

I Applied at Neutral Side (Amp)

Negative Phase Sequence (Generator Unbalance Alarm 46A)

Applied Current Gen out Source 2 (Amp)

Applied Current Gen Out Source 2 (Amp)

Test Report of Generator Protection Relay (G60-A) for

Applied Current Neutral Source 2 (Amp)

Operating Time Accuracy

Sensitive Directional Power Stage 1(32 N. Stop)

Applied Voltage (Volts)

Applied Current Source 2 (Amp)

57.70 57.70 57.70

0.035 0.035 0.035 180

57.70 57.70 57.70

0.036 0.036 0.036 180

Operating Time Accuracy

Applied Current Source 2 (Amp)

57.70 57.70 57.70

Sensitive Directional Power Stage 2 (32-2)

Applied Voltage (Volts)

57.70 57.70 57.70

57.70 57.70 57.70

Test Report of Generator Protection Relay (G60-A) for

Operating Time Accuracy

Applied Voltage (Volts)

Applied Current Source 2 (Amp)

57.70 57.70 57.70

0.005 0.005 0.005 180

Loss of Field Stage 1 (40):

Applied Voltage (Volts)

Applied Current Sorce 2 (Amp)

Applied Current Sorce 2 (Amp)

Operating Time Accuracy

Applied Voltage (Volts)

Loss of Field Stage 2 (40):

Applied Voltage (Volts)

0.132 0.132 0.132

330 210 151.52

0.133 0.133 0.133

330 210 150.38

Applied Current Sorce 2 (Amp)

Test Report of Generator Protection Relay (G60-A) for

Operating Time Accuracy (at 36.0 ohm)

Applied Voltage (Volts)

Applied Current Source 2 (Amp)

Phase Over Voltage Element (59P1):

Applied Voltage (Volts)

Operating Time Accuracy

Under Frequency (81-1U):

Test Report of Generator Protection Relay (G60-A) for

Operating Time Accuracy

Test Report of Generator Protection Relay (G60-A) for