Heater Emergency Procedure

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Pl.

re confirm that all our SFEs &


Operators have discussed this &
have understood and there is no
different approach to emergency
MA Baliga

The following procedure to be


followed to Isolate the fuels
to heater in case of Total
power failure with normal
shut down procedure.

Close the Fuel oil Supply and Return Isolation Valves


at the skid for all the Heaters.
Close the FG isolation Valves near to the each Skid.
Close the Pilot Gas Isolation Valves near to each Skid.
Close the Individual Isolation valves of Ejector off
gases to the Crude Heaters near to the burner.
Close the Fuel Gas, Pilot Gas,Fuel oil individual burner
Isolation valves near to the burners.
Flush Fuel oil burner lines with cross over steam .
Isolation of HP Steam to the ejectors and
Breaking Vacuum.
Bring down the Steam pressure to 16 .0 Kg/cm2.
Control the steam temperature at 240 Deg C.
Slowly close the Steam to the First Ejector(J01B) . The
last three threads to be closed very slowly so that
panel operator can control the pressure and avoid
the PSV popping.
Slowly Close the Second stage Ejector (J02
B/A)steam valves one by one.

Throttle the down stream Isolation Valves of PIC061


toget the control valve in range.
The above operation to be done for BFW control
valve also.
Open the drains in the down stream of the control
valve.
Slowly close the Third stage Ejector steam valves (J03
B/A) and Close the Control valve down stream
isolation valves simultaneously to avoid the
pressurisation of the Control valve down stream due
to passing of the control valve (As all the Ejector
steam valves are closed).
If the Vacuum is still low back up the FG and pressure
the column to 0.2 Kg/cm2(g).
The revised detailed Startup /Shut down procedures
and SOP will be released shortly (Operating Manual
being reviewed).
Regards
Swamy

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